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Summary of Contents for DTS POWER PRO
- Page 1 POWER PRO User’s Manual August 2022 10400-00210-MAN (Rev. 0) © Diversified Technical Systems, Inc. All Rights Reserved...
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Page 2: Table Of Contents
Input ........................................ 9 Primary Output ....................................9 Secondary Outputs ..................................9 Regulated Output ..................................10 Using the POWER PRO ..............................11 Power (ON/OFF) Switch ................................11 LED Indicators ....................................12 Output Indicators ..................................12 Amphenol Output LED Indicator ..............................13 LEMO Output LED Indicator (Default Configuration) ........................ - Page 3 Maximum Output Power ................................21 Internal Battery ..................................... 22 Battery Capacity ..................................22 Battery Life Cycle ..................................22 Charging/Powering TDAS and SLICE Equipment with POWER PRO ..................22 Power Requirements of TDAS and SLICE Equipment........................ 23 Cable Reference ................................... 24 Mounting Considerations ................................24 Thermal Considerations ................................
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Page 4: Introduction
The crashworthy POWER PRO features standard connectors and 18–36 V input power. The POWER PRO provides direct and integrated back-up power to support DTS systems for up to 1 hour or more, depending on the load. When used with a 10–36 VDC TDAS PLUS Mini Distributor, the power, communication, and control signals are distributed to SLICE &... -
Page 5: Features
Maximum delivered 16 A current from the internal battery is distributed between the Amphenol output, six LEMO outputs, and one LEMO output (WET) • Two standard DTS COM ports • Multicolor LEDs display the state of each output and system status •... - Page 6 POWER PRO User’s Manual August 2022 The diagram illustrates how the POWER PRO can be used in an application with the following: • Up to 24-channel SLICE NANO in-dummy DAS • Up to 9-channel SLICE PRO on-board DAS • TDAS PLUS Mini Distributor •...
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Page 7: Front Control Panel
All connectors and LED indicators are accessible from the front panel. DTS Support The POWER PRO is designed to be reliable and simple to operate. If you need assistance, DTS has support engineers worldwide with extensive product knowledge and test experience ready to help: •... -
Page 8: Specifications
Capacity: 8 Ah Protection: Undervoltage/overvoltage/overcurrent C = 9 Ah (maximum) – capacitance of the specified battery. Maximum charging current is 4 A and depends on maximum delivered power from the POWER PRO and temperature inside the unit. • • •... -
Page 9: Input
POWER PRO User’s Manual August 2022 Input Connector: 4-pin Amphenol MS3474L14-4P Voltage: 18–36 VDC Total power: 450 W Protection: Overvoltage, undervoltage, overcurrent, and reverse polarity protection Primary Output Connector: 4-pin Amphenol MS3474L14-4S Voltage with external power: 15 VDC regulated Voltage from battery: 10.8 VDC nominal;... -
Page 10: Regulated Output
POWER PRO User’s Manual August 2022 Regulated Output Connector: 4-pin LEMO ECG.2B.304.CLL Voltage: 12 VDC regulated Maximum current: 1 A Maximum power: 12 W • • • • • • Introduction Specifications Using the POWER PRO DataPRO Software Interface Care & Handling... -
Page 11: Using The Power Pro
Power (ON/OFF) Switch The POWER PRO uses a low-profile piezo switch for on/off control. Switch feedback is tied to the PWR LED. When the switch is pressed the PWR LED will turn white. Use the table below to perform functions controlled by the on/off switch. -
Page 12: Led Indicators
POWER PRO User’s Manual August 2022 LED Indicators Five LEDs provide status information, including three output indicators, a status indicator, and a power indicator. Output Indicators There are status indicators for each of the output port types: • Amphenol (9–15 V OUT) Indicator •... -
Page 13: Amphenol Output Led Indicator
Low Battery <5% capacity, when running on battery. LEMO Output LED Indicator (Default Configuration) Output is OFF. The POWER PRO is ON or OFF, no input voltage applied. Output is ON (Regulated 15 VDC). Green The POWER PRO is OFF, 18–36 VDC input is applied. -
Page 14: Lemo Output Led Indicator (Alternate Configuration, Lemo On While Running On Battery)
The POWER PRO is OFF, no input voltage applied Output is ON (Regulated 15 VDC). Green The POWER PRO is OFF, 18–36 VDC input is applied. Output is ON (Regulated 15 VDC). Blue The POWER PRO is ON, 18–36 VDC input is applied. -
Page 15: Status (Sts) Indicator
• The indicator is on (solid green) when a high status input is received on either COM port. • The indicator is on (solid red) when an incoming status high is received AND the POWER PRO reports a fault. •... -
Page 16: Power (Pwr) Indicator
Power (PWR) Indicator To turn the POWER PRO on or off, press and hold the power button until the indicator changes from white to blue. • The Power LED flashes rapidly red – green – blue for a few seconds when the POWER PRO is turning ON. -
Page 17: Connectors - Power Output And Communication
POWER PRO User’s Manual August 2022 Connectors – Power Output and Communication Power LEMO (9–15 V Out) POWER PRO OFF Amphenol (9–15 V Out) Auxiliary LEMO (12 V–1 A) Six LEMO connectors in parallel External Power Applied 15 VDC 12 VDC... -
Page 18: Auxiliary Port
Carefully specify the recording parameters to be sure you capture the desired event within the data window. (See your software manual for additional information.) Please contact DTS for additional information on how this may be useful in your application. -
Page 19: Communication Ports
Pin Assignments Suggested Connector Sources for more information. The POWER PRO COM A and COM B connectors provide for remote on/off control of the POWER PRO unit. (See Connector Information for connector pin assignments.) The POWER PRO COM A and COM B ports support the industry-standard Ethernet 10/100BaseT/Tx communication method via an REC cable (P/N 10700-0015x) using either COM port. -
Page 20: Connectors - Power Input
POWER PRO User’s Manual August 2022 Connectors – Power Input The POWER PRO should be powered from a high-quality power source with output voltage and current ratings appropriate for the installation. Maximum Power Consumption: 450 W Maximum Input Power: 18–36 VDC range at 470 W max Recommended Input Voltage Range: 24–30 VDC... -
Page 21: Input Power Calculations
0.00652 Ω 0.02139 Ω 0.01036 Ω 0.03398 Ω Measure the voltage at the cable end that connects directly to the POWER PRO to verify the unit is receiving sufficient input voltage. Maximum Output Power Combined maximum output power available: Six output LEMO connectors (EEG.2B.304.CLL) -
Page 22: Internal Battery
Internal Battery The POWER PRO contains a 9 Ah Lithium-ion battery sufficient to provide primary power for up to 1 hour at maximum discharge (12 A). The POWER PRO charges whenever sufficient external power (18 VDC, 4 A maximum) is connected to the power input connector. -
Page 23: Power Requirements Of Tdas And Slice Equipment
August 2022 If input power is disconnected and the POWER PRO is on, any attached and powered TDAS and SLICE equipment will use their internal battery reserves first until levels are low enough to begin drawing power from the POWER PRO. When the available capacity drops below 5%, a fault will occur. -
Page 24: Cable Reference
POWER PRO User’s Manual August 2022 Cable Reference DTS recommends that you use cables we supply to ensure compatibility and performance. Contact your DTS representative for a list of available cables. DTS Cable Part Description Number 9–15 V OUT 10600-0005x... -
Page 25: Thermal Considerations
LEMO connectors. DTS strongly recommends that the test vehicle or sled be connected to earth ground. One easy way to do this is to attach a trailing ground cable to the 18–36 VDC IN connector on the POWER PRO or to the enclosure of the unit. -
Page 26: Setting The Ip Address
<1 ohm. If the installation does not permit bolting the POWER PRO and connected TDAS or SLICE systems to a common ground, DTS recommends connecting ground wires between the various enclosures. -
Page 27: Datapro Software Interface
The POWER PRO comes with a built-in webserver interface which is available by connecting through the Ethernet COM A / COM B ports and accessing the POWER PRO’s IP address in your web browser. From this interface, you can: • Monitor system status •... -
Page 28: Home Tab
POWER PRO User’s Manual August 2022 Home Tab The Home tab displays: • Serial number • Firmware version • Hardware type • Connected to host status • Arm mode • Boot count • Input voltage • Battery voltage • Power source •... -
Page 29: Measurements/Diagnostics Tab
POWER PRO User’s Manual August 2022 Measurements/Diagnostics Tab The Measurement / Diagnostics tab provides a Control column with Toggle options. Use this tab to select and control power output activity, input protection, and DCDC settings for each of the power... -
Page 30: Battery Tab
POWER PRO User’s Manual August 2022 Battery Tab The battery tab shows the state of change (SOC), battery pack voltage, battery pack current, calculated capacity, remaining capacity, time to full charge, and time to empty charge. Temperature Tab The temperature tab shows board and battery thermistor temperature levels. -
Page 31: Tcp Configuration Tab
POWER PRO User’s Manual August 2022 TCP Configuration Tab Use the TCP Configuration tab to configure the IP address, netmask, gateway and DHCP Enabled status of the POWER PRO. Use the Reboot button to remotely reboot the POWER PRO system. • • •... -
Page 32: Care And Handling
The POWER PRO is non-spillable and safe for transportation by truck, rail, ocean, and air. When transporting the unit, treat it as you might a laptop computer. When not in use or if shipping is required, we suggest that you place the unit in the padded carrying case provided with your system. -
Page 33: Connector Information
POWER PRO User’s Manual August 2022 Connector Information Note: All –VDC power input/outputs are connected to the enclosure. Pin Assignments 18–36 V IN Amphenol Input Connector Function +VDC input Amphenol MS3474L14-4P No connection -VDC input (power return) Enclosure (case ground) Suggested cable connector P/N: MS3476L14-4S/97-3057-1008-1 9–15 V OUT Amphenol Output Connector... - Page 34 POWER PRO User’s Manual August 2022 COM A and COM B Communication Port Function Connectors Internal function only Communication (COM) Ports Internal function only Shield Start recording input, optically coupled (apply 5 V with respect to pin 16) and maximum input current 20 mA...
- Page 35 POWER PRO User’s Manual August 2022 12 V–1 A OUT Auxiliary Connector Function 12 V–1 A Output AUX Port –VDC Output/Ground 3, 4 Enclosure (Ground) Suggested cable connector P/N: FGG.2B.304.CLADxx 9–15 V OUT LEMO Output Connector Function +VDC output LEMO Output...
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Page 36: Suggested Connector Sources
Suggested Connector Sources DTS uses LEMO and Amphenol connectors. If you need to purchase LEMO connectors, we suggest first going to LEMO directly (http://www.lemo.com). Their web site and worldwide sales team are very helpful. If you cannot obtain a specific part number, they can suggest connector variations or alternates and explain options that may be useful for your application. -
Page 37: Mounting Specifications
Manufacture/fabricate to meet the EU RoHS Directive ADDED PG.2 TO SHOW WITH LARGE HEAT SINK 2020-03-25 JC reproduced in whole or in part, or used for manufacture without prior written consent from DTS. 2011/65/EU and RoHS Annex II phthalates ADDED HIDDEN SCREW LOCATIONS ON PG.2 2020-10-09 JC 9.3 [9.252]... - Page 38 This drawing contains information that is the property of Diversified Technical Systems, Inc. (DTS). All copyright, patent, and ownership rights are retained. This information shall not be disclosed, reproduced in whole or in part, or used for manufacture without prior written consent from DTS. 9.3 [9.252] [2.950]...
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Page 39: Heat Sink
POWER PRO User’s Manual August 2022 Heat Sink A removable heatsink (PN 89000-24040-R) comes standard with every POWER PRO. The heatsink includes mounting screws. • • • • • • Introduction Specifications Using the POWER PRO DataPRO Software Interface Care & Handling... -
Page 40: Revision History
POWER PRO User’s Manual August 2022 Revision History Date Description Approved By 8 Aug 2022 P. Vaitaitis Initial release. F. Monaco • • • • • • Introduction Specifications Using the POWER PRO DataPRO Software Interface Care & Handling Connectors Support support.dtsweb.com...
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