Related Manuals for Pylontech Force-H2
Summary of Contents for Pylontech Force-H2
- Page 1 Lithium-Ion Phosphate Energy Storage System Lithium-Ion Phosphate Energy Storage System Force-H2 Operation Manual Information Version: 2.2 20P2FH0301...
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Page 3: Table Of Contents
This manual introduces Force-H2 from Pylontech. Force-H2 is a high voltage Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech immediately for advice and clarification. - Page 4 4. SYSTEM DEBUG ..............................25 5. MAINTENANCE ..............................26 5.1 Trouble Shooting: ..........................26 5.2 Replacement of main component ....................28 5.2.1 Replacement of Battery Module ....................28 5.2.2 Replacement of Control Module (BMS) ................... 30 5.3 Battery Maintenance ........................30 6.
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Page 5: Safety
Safety The Force-H2 is a high voltage DC system, operated by skilled/qualified personnel only. Read all safety instructions carefully prior to any work and observe them at all times when working on with the system. Incorrect operation or work may cause: injury or death to the operator or a third party;... - Page 6 Symbol Danger! Safety! in label Symbol Warning electric shock! in label Symbol Do not place near flammable material in label Symbol Do not reverse connection the positive and negative. in label Symbol Do not place near open flame in label Symbol Do not place at the children and pet touchable area.
- Page 7 Warning: Whenever working on the battery, wear suitable personal protective equipment (PPE) such as rubber gloves, rubber boots and goggles. Warning: Force-H2 system working temperature range: 0℃～50℃; Optimum temperature: 18℃～ 28℃ . Out of the working temperature range may cause the battery system over / low temperature alarm or protection which further lead to the cycle life reduction as well as.
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Page 8: Before Connecting
Reminding 1) It is very important and necessary to read the user manual carefully (in the accessories) before installing or using battery. Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock, serious injury, or death, or can damage battery, potentially rendering it inoperable. -
Page 9: System Introduce
System Introduce 2.1 Product Introduce Force-H2 is a high voltage battery storage system based on lithium iron phosphate battery, which is one of the new energy storage products developed and produced by Pylontech. It can be used to support reliable power for various types of equipment and systems. Force-H2 is especially suitable for those application scenes which required high power output, limited installation space, restricted load-bearing and long cycle life. -
Page 10: The Parameter Of System
The parameter of system 2.2.1 Product Type Force-H2 Cell Technology Li-iron (LFP) Battery System Capacity(kWh) 7.10 10.65 14.20 Battery System Voltage(Vdc) Battery System Capacity(AH) 37Ah Battery Controller Name FC0500M-40S Battery Module Name FH9637M Battery Module Quantity(pcs) Battery Module Capacity(kWh) 3.552... -
Page 11: Battery Module (Fh48074)
2.2.2 Battery Module (FH48074) Product Type FH9637M Cell Technology Li-ion (LFP) Battery Module Capacity (kWh) 3.552 Battery Module Voltage (Vdc) Battery Module Capacity (Ah) Battery Module Serial Cell Quantity (pcs) Battery Cell Voltage (Vdc) Battery Cell Capacity (AH) Dimension (W*D*H, mm) 450*296*296 Weight (kg) Operation Life... -
Page 12: Control Module Fc0500M-40 (Internal Power Supply)
2.2.3 Control Module FC0500M-40 (internal power supply) Control Module (FC0500-40) Display Panel LED Button Short Press Display the LED panel for 20sec. Long Press When status LED fast flashes blue ●, loss the button, then it is (more than 115200 baud rate of RS485. 5sec) When status LED fast flashes orange ●, loss the button, then it is 9600 baud rate of RS485. -
Page 13: Led Indicators Instructions
Battery Module Status Blue solid Normal Orange solid Individual module alarm protection. See trouble shooting steps in section 5.1 System Capacity System SOC Each LED indicate 25%SOC Indicate the system SOC. LED Indicators Instructions Condition Note Self-checking Blue, Flashing All flashing Battery Module Status off. - Page 14 Remark: Slow flashing: 2.0s ON/1.0s OFF. Flashing 0.5s ON/0.5s OFF. Fast flashing: 0.1s ON/0.1s OFF. Control Module (FC0500M-40S) Cable Panel Power Switch ON: main breaker ON, able to turn on battery system by start button. OFF: system turn off completely, no power output. Caution: When the breaker is tripped off because of over current or short circuit, must wait more than 30min then can turn on it again, otherwise may cause the breaker damage.
- Page 15 Address: Plant 8, No.505 Kunkai Road, JinXi Town, 215324 Kunshan City, Jiangsu Province, PEOPLE'S REPUBLIC OF CHINA Importer: XXXX （Located in installed country） Address: XXXX （Located in installed country） Wireless maximum output power: 20dBm Operating frequency: 2412-2472MHz Gain of antenna: Max 3dBi Modulation system：...
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Page 16: Definition Of Rj45 Port Pin
Definition of RJ45 Port Pin RS485 RS232 CANH CANL RS485A RS485B 2.3 System Diagram 12/34... -
Page 17: Installation
Installation 3.1 Tools The following tools are required to install the battery pack: Wire Cutter Crimping Modular Plier Cable Ties Screw Driver Set Electric Screw Driver Adjustable Wrench Sleeve Piece 600VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shock or short circuits. If insulated tools are not available, cover the entire exposed metal surfaces with available insulated alternatives, except their tips, with electrical tape. -
Page 18: System Working Environments Checking
3.3.2 Temperature Force-H2 system working temperature range: 0℃～50℃; Optimum temperature: 18℃～28℃. Caution: Force-H2 system is IP55 design. But please avoid frost or direct sunlight. Out of the working temperature range will cause the battery system over / low temperature alarm or protection which further lead to the cycle life reduction. -
Page 19: Mounting And Installation Of The Base
In cold area the heating system is required. Force-H2 system must not be immersed in water. Can not be placed the battery base in rain or other water sources. As a suggestion, the base’s height should >300mm above the ground. -
Page 20: Battery Modules And Control Module (Bms) Pile Up
3.4.5 Battery Modules and Control Module (BMS) pile up Handle above the red marked edgings of the both side of these battery modules and control module (BMS). Caution: If hands under this red marked side, hands will get hurt. 16/34... -
Page 21: Installation Of The Metal Bracket For The System
Danger: when battery is connected together with the base the internal socket still have high voltage DC power from serial connected battery modules (battery module can’t be turned off). 3.4.6 Installation of the metal bracket for the system In control module’s package has 2pcs short and 2pcs long metal bracket s. - Page 22 18/34...
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Page 23: Locking Of The Control Module's Fix Screw Of Left And Right Side
3.4.7 Locking of the control Module’s fix screw of left and right side 3.5 Cables connection Attention: Danger: The battery system is high voltage DC system. Must make sure the grounding is fixed and reliable. Danger: All the plugs and sockets of the power cables must be not reverse connection. Otherwise it will cause personal injury. - Page 24 Caution: Wrong communication cables connection will cause the battery system failure. 3.5.1 Grounding The Force-H2 modules has 3 grounding point Grounding cable must ≥10AWG. The cable shall be copper with yellow-green color. 20/34...
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Page 25: Cables
3.5.2 Cables Note: Power cable uses water-proofed connectors. To disconnect, a special tool is required. Do not pull out directly Note: Communication cable uses RJ45 connector and water-proofed cover(M19-RJ45) matched with controller connection port. 21/34... -
Page 26: System Turns On
3.5.3 System turns on Warning: Double check all the power cables and communication cables. Make sure the voltage of the inverter/PCS is same level with the battery system before connection. Check all the power switch are OFF. System turns on step: 1) Check all cables are connected correctly. - Page 27 then battery will black start to support inverter and after inverter turned on and set up communication, then BMS is ready for work. Caution: When the breaker is tripped off because of over current or short circuit, must wait after 10min to turn on it again, otherwise may cause the breaker damage.
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Page 28: System Turns Off
Caution: Before replace the battery module for service, must charge/discharge the existing battery module voltage similar to the replacement. Otherwise the system need long time to do the balance for this replaced battery module. NOTE After installation, DO NOT forget to register online for full warranty: www.pylontech.com.cn/service/support 24/34... -
Page 29: System Debug
System Debug This system debug is for BESS system (Battery Energy Storage System). BESS system can’t do the debug itself. It must operation with configured inverter, UPS, PCS and EMS system together. Debug Step Content Prepare of debug. Turn on the BESS system, refer to chapter 3. Before turn on the whole BESS system turn on the load is not allowed! Remark: Except the BESS, if other equipment have its own system turn on step, must follow the operation manual. -
Page 30: Maintenance
Maintenance 5.1 Trouble Shooting: Danger: The Force-H2 is a high voltage DC system, operated by qualified and authorized person only. Danger: Before check the failure, must check all the cables connection and the BESS system can turn on normally or not. - Page 31 Please for further debug. contact with distributor or Pylontech. Once a certain failure detected following the trouble shooting steps, shut down the battery string first before replacement to avoid further over discharge to the system due to the self-consumption.
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Page 32: Replacement Of Main Component
5.2 Replacement of main component Danger: The Force-H2 is a high voltage DC system, operated by qualified and authorized person only. Danger: Before replace the main component must shut off the maintenance battery string’s power. Must confirm the D+ and D- terminal are without power. The turn off progress refer to chapter 3.6.5. - Page 33 Warning: Single battery module is 35kg. If without handling tools must more than 2 men to handling with it. 5.2.1.6 Pile up the new battery module. And pile up the battery modules and control module up again. 5.2.1.7 Install back the control Module’s fix screw of left and right side. And Install back the fix metal brackets.
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Page 34: Replacement Of Control Module (Bms)
5.2.2 Replacement of Control Module (BMS) 5.2.2.1 Turn off the whole battery string’s power. Must confirm the D+ and D- terminal are without power. The turn off progress refer to chapter 3.6.5. 5.2.2.2 Dismantle D+ and D- Power Cable, Communication Cable and Grounding Cable. 5.2.2.3 Dismantle the control Module’s fix screw of left and right side. - Page 35 charged. Solution: every 3 month should do the balancing maintenance (charge to full), normally it will been done automatically by the communication between system and external device. 5.3.5 Output Relay Inspection: [Periodical Maintenance] Under low load condition (low current), control the output relay OFF and ON to hear the relay has click voice, that’s mean this relay can off and on normally.
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Page 36: Storage Recommendations
2. In particular, special rules for the carriage of goods on the road and the current dangerous goods law, specifically ADR (European Convention on the International Carriage of Dangerous Goods by Road), as amended, must be observed. Any further qDuestions, please contact Pylontech: service@pylontech.com.cn 32/34... -
Page 37: Annex 1: Installation And System Turn On Progress List
Annex 1: Installation and System Turn ON Progress List Tick after Item Remark completion The environment is meeting all technical requirements. 3.3.1 Cleaning 3.3.2 Temperature Refer ☐ 3.3.3 Radiating System chapter 3.3 3.3.4 Heating System 3.3.5 Fire-extinguisher System 3.3.6 Grounding System Refer ☐... -
Page 38: Annex 2: System Turn Off Progress List
Soft-off the inverter through inverter’s control panel. 3.5.4. Turn off the switch between inverter and this battery Refer to chapter ☐ string (Force-H2), or turn off the power switch of inverter, 3.5.4. to make sure no current through this battery string. Refer to chapter ☐... - Page 40 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong, Shanghai 201203, China +86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...
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