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3M Matic 800at Instructions And Parts List

Adjustable case sealer with accuglide 2+ taping heads
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Instructions and Parts List
3M-Matic
800at
Type 39600
Adjustable
Case Sealer
with
AccuGlide 2+
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2102-1 (B021811-NA)

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  • Page 1 Serial No. on hand to minimize For reference, record machine serial number here. production delays. "3M-Matic"and "AccuGlide" are Trademarks of, 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 2 800at-NA Adjustable case sealer. 3M-Matic 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition February 2011 Copyright 3M 2011...

  • Page 3: Replacement Parts And Service Information

    $10.00 restocking charge per invoice on returned parts 3M-Matic , AccuGlide and Scotch are Trademarks of ™ ™ ™ 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000...
  • Page 4 THIS PAGE IS BLANK...
  • Page 5 3M-Matic , AccuGlide and Scotch are Trademarks of ™ ™ ™ 3M Industrial Adhesives and Tapes 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000...
  • Page 6 THIS PAGE IS BLANK...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: 800at Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ Taping Heads - 2 inch) 800at Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................15 5.2 Overseas Shipment Packaging (Optional) ................15 5.3 Handling and Transportation of Uncrated Machine ............. 15 5.4 Machine Storage ......................... 15 6. Unpacking 6.1 Uncrating ..........................
  • Page 10 THIS PAGE IS BLANK...
  • Page 11 TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................24 12.2 Starting the Machine ....................... 24 12.3 Starting Production ......................24 12.4 Tape Replacement ......................24 12.5 Box Size Adjustment ....................... 24 12.6 Cleaning ......................... 24 12.7 Table of Adjustments ......................
  • Page 12 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.

  • Page 13: Introduction

    1-INTRODUCTION 1.1 Manufacturing Specifi cations / Description / Intended Use The 3M-Matic 800at Adjustable Case Sealer with AccuGlide 2+ Taping Heads is designed to apply a “C” clip of Scotch pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted ®...

  • Page 14: How To Read And Use The Manual

    Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) All pages and diagrams are numbered. The spare Edition February 2011 Copyright 3M 2011 All rights parts lists are identifi ed by the fi gure identifi cation reserved. The manufacturer reserves the right to number.

  • Page 15: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Commercial Use Only 2.2 Data for Technical Assistance and Service 2011 February 800at-NA...

  • Page 16: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 17: Safety

    3-SAFETY 3.2 Explanation of Signal Word and 3.1 General Safety Information Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular atten- tion to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.

  • Page 18: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. Figure 3-2 − Allow only properly trained and qualifi...
  • Page 19 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from WARNING tape cutoff blades under orange blade Sharp Blade guards. The blades are extremely sharp. IMPORTANT! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units.

  • Page 20: Operator's Qualifi Cations Defi Nition

    3-SAFETY (continued) 3.4 Operator's Qualifi cations WARNING - Machine Operator - Mechanical Maintenance Technician • To reduce the risk associated with - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist − Read, understand, and follow all safety (See Section 3) and operating instructions before operating or servicing the case sealer.

  • Page 21: Operator's Required Skill Levels

    3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform This operator is trained to use the machine as the the Main Operations on the Machine MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected The Table shows the minimum operator's skill for •...

  • Page 22: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Height Adjustment Top Flap Handle Compression Rollers Upper Taping Head Emergency...

  • Page 23: Table Of Warnings And Replacement Labels

    78-8113-6912-9 (2) DOWN 78-8095-1141-9 78-8095-1628-8 STOP 78-8070-1366-5 78-8070-1336-8 78-8070-1336-8 (2) 78-8113-6717-2 78-8070-1629-6 78-8070-1629-6 78-8062-4266-1 78-8137-0886-0 78-8060-8481-6 Leg Height Adjustment Label (not shown) 78-8070-1339-2 3M Logo 78-8113-6717-2 78-8070-1329-3 (not shown) Figure 3-10 - Replacement Labels / 3M Part Numbers 2011 February 800at-NA...

  • Page 24: Power Requirements

    Electrical: 115 Volt,60Hz, 3.8 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate Up to 30 cases per minute, depending on box length. Box drive belt speed is approximately 0.38m/s [75 feet per minute].

  • Page 25: Tape Roll Diameter

    4-SPECIFICATIONS (continued) Specifi cations 6. Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch fi lm tapes.) ® 7. Tape Application Leg Length – Standard 70 mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length –...

  • Page 26: Machine Noise Levels

    4-SPECIFICATIONS (continued) 10. Machine Dimensions Minimum 1395 [Inches] [38-1/2] [36-1/4] [55] [18] [24]* [4-3/16] [24.5] Maximum 2185 [Inches] [86]* [35]* * With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and "B" minimum dimension decreases by 90 mm [3-1/2 inches]. (See "Special Set-Up Procedure".) approximate 176.9 kg [390 pounds] crated Weight –...

  • Page 27: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 28: Unpacking

    6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains Loosen and remove nuts and brackets using the the uncrating instructions of the machine (Figure 6-1). open end spanner supplied in the tool box (Figure 6-4). Figure 6-1 Figure 6-4 Cut straps.

  • Page 29: Installation

    7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Specifi cations). • To reduce the risk associated with mechanical and electrical hazards: 7.2 Space Requirements for Machine Operation − Allow only properly trained and and Maintenance Work qualifi...

  • Page 30: Assembly Completion

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the Cut the plastic ties holding the lower taping head in frame and remove the polystyrene blocks (Figure 7-4). position (Figure 7-6). Figure 7-4 Figure 7-6 Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5).

  • Page 31: Outboard Tape Roll Holder

    7-INSTALLATION (continued) 7.7 Completion of Taping Heads One Way See Manual 2 for Complete Instructions: Tension Roller 1. Place the Upper Taping Head in a convenient working position Tension .2. Use Figure 7-8 and tape threading label. Wrap Position the tape supply roll so the adhesive Roller side of tape is facing the front of the taping head as it is pulled from the supply roll.

  • Page 32: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 33: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 9.3 Start/Stop Button Figure 9-3 E-Stop Switch 9.4 Latching Emergency Stop Button Figure 9-4 800at-NA 2011 February...

  • Page 34: Emergency Stop Button (Latching)

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards 10.3 Electric System / Circuit Breaker The electric system is protected by a ground wire Both the top and bottom taping units have a blade whose continuity has been tested during the fi nal guard.

  • Page 35: Set-Up And Adjustments

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place a product fi lled box on infeed end of machine bed with top fl aps folded as shown and manually move box forward to contact lower taping head applying roller. Turn drive belt adjustment crank to position both side drive belts against sides of box (Figure 11-1).

  • Page 36: Operation

    12-OPERATION 12.1 Operator's Correct Working Position and 12.3 Starting Production Operational Flow (Figure 12-1). After having adjusted the machine according to the box dimensions (height-width), let the machine run Figure 12-1 without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading Skill 1 - Operator See Manual 2: AccuGlide™...

  • Page 37: Trouble Shooting

    12-OPERATION (continued) Troubleshooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine specifi cations. Boxes are narrower than recommended, causing slippage and premature belt wear. Worn drive belts Replace drive belts Top taping head does not apply Adjust the box height adjustment enough pressure with the crank...

  • Page 38: Safety Measures (See Section 3)

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualifi...

  • Page 39: Drive Belt Replacement

    13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Replacement - See Steps 1 thru 8 Tension Adjustment - See Steps 3, 7 and 9.

  • Page 40: Drive Pulley Ring

    13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Side View Figure 13-5 – Box Drive Assembly, Infeed End 6.

  • Page 41: Drive Belt Tension

    13-MAINTENANCE AND REPAIRS (continued) Drive Belt Direction Discharge End Infeed End 25mm [2 Inch] Defl ection Box Drive Belt @ 3.5 kg [7 lbs.] Pull Force at Midspan Figure 13-7 – Box Drive Belt Tension Adjustment, Top View WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: −...

  • Page 42: Taping Heads

    13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Taping Heads (Refer to Figure 13-8B and Figure 13-8C) Taping Head Adjustments WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp TAPE WEB ALIGNMENT –...

  • Page 43: Drive Belt Assembly Height

    13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Special Set-Up Procedure (continued) WARNING 2. Slide the head forward and lift straight up to • To reduce the risk associated with remove it from the case sealer. muscle strain: 3. Lift the lower taping head, shown in −...

  • Page 44: Box Height Range (Outer Column Repositioning)

    13-MAINTENANCE AND REPAIRS (continued) Special Set-Up Procedure (continued) WARNING WARNING • • To reduce the risk associated with To reduce the risk associated with mechanical and electrical hazards: muscle strain: − Use the appropriate rigging and − Turn electrical and air supply off and material handling equipment when lifting or disconnect before performing any repositioning this equipment...
  • Page 45 13-MAINTENANCE AND REPAIRS (continued) 13.11.4 Special Set-Up Procedure (continued) Upper Assembly Upper Assembly Plastic Plastic Column Column Outer Outer Column Column Plastic Plastic Lead Screw Special Special Figure 13-11 – Upper Frame Removal 2011 February 800at-NA...
  • Page 46 13-MAINTENANCE AND REPAIRS (continued) 13.11.4 Special Set-Up Procedure ( ontinued) Important – Before removing chain, mark both front and rear sprockets/chain with 4. Remove M6 x 16 hex hd screw, special washer chalk or paint to be sure sprockets/chain and drive belt width adjustment crank - when re-assembled, will be in same position Figure 13-12.
  • Page 47 13-MAINTENANCE AND REPAIRS (continued) 13.11.4 Special Set-Up Procedure (continued) 7. Remove fasteners (M8 x 16 socket head screws Note – When installing upper assembly and M6 plain washers) that attach column back into machine (removed in Step 3), slide spacers to machine bed and remove spacers/ upper assembly down into outer columns outer columns from machine bed.
  • Page 48 THIS PAGE IS BLANK...
  • Page 49 13-MAINTENANCE AND REPAIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...
  • Page 50 THIS PAGE IS BLANK...

  • Page 51: Statement Of Conformity

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (ELV) The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country.
  • Page 52 THIS PAGE IS BLANK...

  • Page 53: Electric Diagrams

    16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 2011 February 800at-NA...
  • Page 54 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. IMPORTANT! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 55 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
  • Page 56 THIS PAGE IS BLANK...
  • Page 57 800at Adjustable Case Sealer Figure 10440 Figure 6166 Figure 3269 Figure 5350 Figure 6165 Figure 6163 Figure 6162 Figure 5817 Frame Assemblies 2011 February 800at-NA...
  • Page 58 800at Figure 10440 2011 February 800at-NA...
  • Page 59 800at Figure 10440 Figure 2807 Figure 10440 Ref. No. 3M Part No. Description Ref. No. 3M Part No. Description 10440-1 78-8076-4633-2 Tape Roll Bracket Assembly 10440-2 78-8070-1565-2 Tape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – Tape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly...
  • Page 60 800at Figure 3269 2011 February 800at-NA...
  • Page 61 800at Figure 3269 Ref. No. 3M Part No. Description 3269-1 78-8060-8489-9 Column – Outer 3269-2 78-8076-5426-0 Plate 3269-3 26-1003-7964-8 Screw – Soc Hd, M8 x 20 3269-4 78-8017-9318-9 Washer – Plain 8 mm 3269-5 78-8060-8491-5 Cap – Column 3269-6 26-1002-4955-1 Screw –...
  • Page 62 800at Figure 5350 2011 February 800at-NA...
  • Page 63 800at Figure 5350 Ref. No. 3M Part No. Description 5350-1 78-8100-0876-9 Compression Roller Assembly – R/H 5350-2 78-8100-0877-7 Compression Roller Assembly – L/H 5350-3 78-8070-1559-5 Support – Compression Roller 5350-4 78-8054-8974-3 Pressure Roller 5350-5 78-8070-1560-3 Stud – Roller Mounting 5350-6 26-1004-5510-9 Washer –...
  • Page 64 800at Figure 5817 2011 February 800at-NA...
  • Page 65 800at Figure 5817 Ref. No. 3M Part No. Description 5817-1 78-8094-6379-3 Support – Box 5817-2 78-8113-6759-4 Box – W/English Language Label 5817-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5817-4 78-8005-5740-3 Washer – Plain, 4 mm 5817-5 26-1003-6914-4 Nut –...
  • Page 66 800at Figure 6162/1 2011 February 800at-NA...
  • Page 67 800at Figure 6162/1 Ref. No. 3M Part No. Description 6162-1 78-8076-5380-9 Bed – Conveyor 6162-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 6162-3 78-8076-5382-5 Leg – Inner 6162-4 78-8060-8480-8 Pad – Foot 6162-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30...
  • Page 68 800at OPTIONAL Figure 6162/2 2011 February 800at-NA...
  • Page 69 800at Figure 6162/2 Ref. No. 3M Part No. Description 6162-28 78-8032-0375-7 Screw – Hex Hd, M6 x 16 6162-29 26-1000-0010-3 Washer – Flat M6 6162-30 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6162-31 78-8060-8487-3 Cover – Switch...
  • Page 70 800at Figure 6163/1 2011 February 800at-NA...
  • Page 71 800at Figure 6163/1 Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H 6163-6 78-8076-5404-7 Nut –...
  • Page 72 800at Rear Figure 6163/2 2011 February 800at-NA...
  • Page 73 800at Figure 6163/2 Ref. No. 3M Part No. Description 6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6163-29 78-8076-5418-7 Support – Screw 6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12 6163-31 78-8005-5741-1 Washer – Plain M5...
  • Page 74 800at Right 59 RIGHT 60 LEFT Left 25-55 53-54 2-56 52-58 52 58 1- 57 1-57 44 13 Figure 15440 / 1 2011 February 800at-NA...
  • Page 75 Figure 15440 / 1 Ref. No. 3M Part No. Description 15440-1 78-8137-6061-4 Guide, Lower - Right 15440-2 78-8137-6062-2 Guide, Upper - Left 15440-3 78-8060-7995-6 Pin, Roller 15440-4 78-8060-7996-4 Roller 15440-5 78-8054-8910-7 Spacer - Hexagonal 15440-6 78-8060-8003-8 Drive Pulley Assy. - Keyed...
  • Page 76 800at Figure 15440 / 2 2011 February 800at-NA...
  • Page 77 800at Figure 15440 / 2 Ref. No. 3M Part No. Description 15440-40 78-8017-9425-2 Screw - Self-Tapping, 8X13mm 15440-41 78-8005-5740-3 Washer Plain - Metric 4mm Nick. 15440-42 26-1004-5507-5 Washer M8 15440-43 78-8017-9313-0 Nut - Self-Locking M8 Nick. Pl. 15440-44 78-8010-7210-5 Screw - Soc. Hd. Hex. Soc. M6X20...
  • Page 78 800at Figure 6165 2011 February 800at-NA...
  • Page 79 800at Figure 6165 Ref. No. 3M Part No. Description 6165-1 78-8113-6870-9 Cross Bar – Lower, W/English Language Label 6165-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6165-3 78-8100-1042-7 Washer – /15 x 6.35 x 2 6165-4 78-8113-6810-5 Frame –...
  • Page 80 800at Figure 6166 2011 February 800at-NA...
  • Page 81 800at Figure 6166 Ref. No. 3M Part No. Description 6166-1 78-8100-1218-3 Housing – Wire 6166-2 78-8060-7758-8 Fairlead – /20 6166-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 6166-4 78-8076-4636-5 Strap – Wire 6166-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10...
  • Page 82 THIS PAGE IS BLANK...

  • Page 83: Spare Parts / Ordering

    Serial No. _____________________________________ production delays. For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 85 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identif cation plate (For example: Model Accuglide 2+ STD - 2 inch - Type 10500 - Serial Number 13282).
  • Page 86 THIS PAGE IS BLANK...
  • Page 87 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch are Trade- ™ ™ ™ marks of 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2010 44-0009-1852-2 (F031008)
  • Page 88 THIS PAGE IS BLANK...
  • Page 89 Instruction Manual AccuGlide 2+ STD 2 Inch ™ Upper and Lower Taping Heads Type 10500 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................

  • Page 90: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reason- able time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 91: Intended Use

    Inch Upper and Lower Taping Heads is to apply it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes a "C" clip of Scotch pressure-sensitive fi lm box ®...
  • Page 92 THIS PAGE IS BLANK...

  • Page 93: Taping Head Contents / How To Use Manual

    3M-Matic 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition May 2010/Copyright 3M 2010. All rights reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 94: Important Safeguards

    Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. READ AND UNDERSTAND To reduce the risk associated with muscle • THEM BEFORE INSTALLING OR strain: OPERATING THIS EQUIPMENT.  Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
  • Page 95 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. 78-8133-9605-4 78-8070-1335-0 78-8133-9606-2 Tape Threading Label (not shown) Figure 1-1 Replacement Labels/3M Part Numbers 2010 May 2" STD Taping Head...
  • Page 96 Case Sealer Width – 115mm [4-1/2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.40m/s [80FPM] maximum.
  • Page 97 Specif cations (continued) 396 mm [15-19/32 in.] 13 mm [1/2 in.] 278 mm 58 mm [10-15/16 in.] [2 9/32 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.] 405 mm Figure 2-1 – Dimensional Drawing Figure 2/1 Dimensional Drawing 2010 May 2"...

  • Page 98: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 99: Operation

    Operation Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side View) Applying Roller Orange Knife Guard Tape Cut-Off Knife Threading Needle Wrap Roller Buff ng Roller Buff ng Arm Cover Knurled Roller Applying Tension Wrap Roller Mechanism Spring One-Way Tension Roller Tape Adhesive Side...

  • Page 100: Tape Loading - Upper Taping Head

    Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 101 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. Figure 3-4 – Tape Loading/Threading WARNING •...

  • Page 102: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 103: Cleaning

    Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 104: Adjustments

    Adjustments WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is Figure 5-1 –...

  • Page 105: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running.

  • Page 106: One-Way Tension Roller

    Adjustments (continued) WARNING • To reduce the risk associated with One-Way shear, pinch, and entanglement Tension hazards: Roller - Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running...

  • Page 107: Troubleshooting Guide

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape is threaded incorrectly The tape must go around the wrap The tape leg on the front of the roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 108 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 109: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 2+ STD 2 Inch Upper Taping Head Qty.

  • Page 110: Replacement Parts Illustrations And Parts List

    Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2010 May...
  • Page 111 Figure 10401 Figure 10397 (Upper) Figure 10399 (Lower) Figure 10395 Figure 10393 Figure 10387 (Upper) Figure 10389 (Lower) Figure 10391 Taping Head Assemblies - AccuGlide 2+ STD 2 Inch ™ 2010 May 2" STD Taping Head...
  • Page 112 23 21 Figure 10397 – Upper Head 2010 May 2" STD Taping Head...
  • Page 113 Figure 10397 – 2" Upper Head Ref. No. 3M Part No. Description 10397-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly 10397-2 78-8133-9458-8 Frame – Front Upper Assembly 10397-3 78-8068-4143-9 Guide – #1 10397-4 78-8068-4144-7 Guide – #2 10397-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12...
  • Page 114 12 11 Figure 10393 – Upper and Lower Heads 2010 May 2" STD Taping Head...
  • Page 115 Figure 10393 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10393-1 78-8133-9509-8 Applying Arm #1 10393-2 78-8133-9510-6 Applying Arm #2 10393-3 78-8070-1221-2 Plate – Tape 10393-4 78-8070-1309-5 Shaft Roller 10393-5 78-8070-1367-3 Roller – Knurled Assembly 10393-6 78-8070-1266-7 Roller –...
  • Page 116 Figure 10387 – Upper Head 2010 May 2" STD Taping Head...
  • Page 117 Figure 10387 – 2" Upper Head Ref. No. 3M Part No. Description 10387-1 78-8070-1392-1 Buffi ng Arm – Sub Assembly 10387-2 78-8070-1391-3 Buffi ng Arm – Sub Assembly 10387-3 78-8052-6575-4 Shaft – Roller 10387-5 78-8137-1398-5 Roller - Buffi ng Assembly...
  • Page 118 Figure 10395 – Upper and Lower Heads 2010 May 2" STD Taping Head...
  • Page 119 Figure 10395 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10395-1 78-8070-1388-9 Link – Arm Bushing Assembly 10395-2 78-8070-1389-7 Link – Arm Bushing Assembly 10395-3 78-8070-1271-7 Shaft – Pivot 10395-4 78-8017-9082-1 Bearing – Special 30 mm...
  • Page 120 Figure 10391 – Upper and Lower Heads 2010 May 2" STD Taping Head...
  • Page 121 Figure 10391 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10391-1 78-8070-1217-0 Frame – Cut-Off Weldment 10391-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10391-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
  • Page 122 11 15 Figure 10401 – Upper and Lower Heads 2010 May 2" STD Taping Head...
  • Page 123 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide...
  • Page 124 7 10 Figure 10399 – Lower Head 2010 May 2" STD Taping Head...
  • Page 125 Figure 10399 – 2" Lower Head Ref. No. 3M Part No. Description 10399-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly 10399-2 78-8133-9500-7 Frame – Front Lower Assembly 10399-3 78-8068-4144-7 Guide – #2 10399-4 78-8068-4143-9 Guide – #1 10399-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12...
  • Page 126 Figure 10389 – Lower Head 2010 May 2" STD Taping Head...
  • Page 127 Figure 10389 – Lower Head Ref. No. 3M Part No. Description 10389-1 78-8070-1391-3 Buffi ng Arm Sub Assembly, #1 10389-2 78-8070-1392-1 Buffi ng Arm Sub Assembly, #2 10389-3 78-8052-6575-4 Shaft – Roller 10389-5 78-8137-1398-5 Roller - Buffi ng Assembly 10389-7 78-8070-1220-4 Spacer –...
  • Page 128 THIS PAGE IS BLANK...

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