3M -Matic 800a Instruction Manual
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3M -Matic 800a Instruction Manual

Adjustable case sealer with accuglide 3 taping heads
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Instructions and Parts List
3M-Matic
800a
Type 40800
Adjustable
Case Sealer
with
AccuGlide 3
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2080-9 (A082611-NA)

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Summary of Contents for 3M 3M-Matic 800a

  • Page 1 Serial No. For reference, record machine serial number here. production delays. "3M-Matic"and "AccuGlide" are Trademarks of, 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 2 3M-Matic 800a adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition August 2011 Copyright 3M 2011...

  • Page 3: Replacement Parts And Service Information

    Minimum billing on parts orders will be $25.00. Replacement part prices available on request. $10.00 restocking charge per invoice on returned parts 3M-Matic , AccuGlide and Scotch 3M Industrial Adhesives and Tapes ™ ™ ™ Trademarks of 3M Center, Building 220-5E-06 3M St.
  • Page 4 THIS PAGE IS BLANK...
  • Page 5 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
  • Page 6 THIS PAGE IS BLANK...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: 800a Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch) 800a Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................15 5.2 Overseas Shipment Packaging (Optional) ................15 5.3 Handling and Transportation of Uncrated Machine ............. 15 5.4 Machine Storage ......................... 15 6. Unpacking 6.1 Uncrating ..........................
  • Page 10 THIS PAGE IS BLANK...
  • Page 11 TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................24 12.2 Starting the Machine ....................... 24 12.3 Starting Production ......................24 12.4 Tape Replacement ......................24 12.5 Box Size Adjustment ....................... 24 12.6 Cleaning ......................... 24 12.7 Table of Adjustments ......................
  • Page 12 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.

  • Page 13: Introduction

    1-INTRODUCTION 1.1 Manufacturing Specifications / Description / Intended Use The 3M-Matic 800a Adjustable Case Sealer with AccuGlide 3 Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers.

  • Page 14: How To Read And Use The Manual

    3M-Matic 800a Adjustable case sealer 3M Indus- - Spare parts (last section) trial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition All pages and diagrams are numbered. The spare August 2011 Copyright 3M 2011 All rights reserved.

  • Page 15: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Commercial Use Only 2.2 Data for Technical Assistance and Service 2011 August 800a-NA...

  • Page 16: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 17: Safety

    3-SAFETY 3.2 Explanation of Signal Word and 3.1 General Safety Information Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular atten- tion to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.

  • Page 18: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed Figure 3-2 personnel to operate and service this equipment.
  • Page 19 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from WARNING Sharp Blade tape cutoff blades under orange blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and Figure 3-5 bottom taping units.

  • Page 20: Operator's Qualifi Cations Defi Nition

    3-SAFETY (continued) 3.4 Operator's Qualifications WARNING - Machine Operator • - Mechanical Maintenance Technician To reduce the risk associated with - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist − Read, understand, and follow all safety and (See Section 3) operating instructions before operating or servicing the case sealer.

  • Page 21: Operator's Required Skill Levels

    3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected The Table shows the minimum operator's skill for •...

  • Page 22: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Height Top Flap Adjustment Compression Handle Rollers Emergency Stop Button Upper Taping Head Lower Taping Head...

  • Page 23: Table Of Warnings And Replacement Labels

    3.13 Table of Warnings and Replacements Labels (continued) 78-8113-6912-9 (2) DOWN 78-8095-1141-9 78-8095-1628-8 STOP 78-8070-1366-5 78-8070-1336-8 78-8070-1336-8 (2) 78-8113-6717-2 78-8062-4266-1 78-8137-0886-0 78-8060-8481-6 Leg Height Adjustment Label (not shown) 78-8070-1339-2 3M Logo 78-8113-6717-2 78-8070-1329-3 (not shown) Figure 3-10 - Replacement Labels / 3M Part Numbers 2011 August 800a-NA...

  • Page 24: Power Requirements

    The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. Contact your 3M Representative for power requirements not listed above.

  • Page 25: Tape Roll Diameter

    4-SPECIFICATIONS (continued) Specifications 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 4.7 Tape Application Leg Length – Standard 70mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length –...

  • Page 26: Machine Noise Levels

    4-SPECIFICATIONS (continued) Optional Optional Control Infeed/Exit Infeed/Exit Side Conveyor Conveyor Box Travel Optional Casters 4.10 Machine Dimensions Minimum 1395 [Inches] [38-1/2] [36-1/4] [55] [18] [24]* [4-3/16] [24.5] Maximum 2185 [Inches] [86]* [35]* * With outer columns relocated to upper position, "H" maximum dimension increases 100mm [4 inches] and "B"...

  • Page 27: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 28: Unpacking

    6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains Loosen and remove nuts and brackets using the the uncrating instructions of the machine (Figure 6-1). open end spanner supplied in the tool box (Figure 6-4). Figure 6-1 Figure 6-4 Cut straps.

  • Page 29: Installation

    7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Specifi cations). • To reduce the risk associated with mechanical and electrical hazards: 7.2 Space Requirements for Machine Operation and Maintenance Work − Allow only properly trained and qualifi...

  • Page 30: Assembly Completion

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the Cut the plastic ties holding the lower taping head in position (Figure 7-6). frame and remove the polystyrene blocks (Figure 7-4). Figure 7-4 Figure 7-6 Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5).

  • Page 31: Outboard Tape Roll Holder

    7-INSTALLATION (continued) 7.7 Completion of Taping Heads One Way Tension See Manual 2 for Complete Instructions: Roller 1. Place the Upper Taping Head in a convenient working position Tension .2. Use Figure 7-8 and tape threading label. Wrap Position the tape supply roll so the adhesive Roller side of tape is facing the front of the taping head as it is pulled from the supply roll.

  • Page 32: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 33: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 9.3 Start/Stop Button Figure 9-3 E-Stop Switch 9.4 Latching Emergency Stop Button Figure 9-4 800a-NA 2011 August...

  • Page 34: Blade Guards

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards 10.3 Electric System / Circuit Breaker The electric system is protected by a ground wire Both the top and bottom taping units have a blade whose continuity has been tested during the fi nal guard.

  • Page 35: Set-Up And Adjustments

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place a product fi lled box on infeed end of machine bed with top fl aps folded as shown and manually move box forward to contact lower taping head applying roller. Turn drive belt adjustment crank to position both side drive belts against sides of box (Figure 11-1).

  • Page 36: Operator's Correct Working Position

    12-OPERATION 12.1 Operator's Correct Working Position and 12.3 Starting Production Operational Flow (Figure 12-1). After having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading Skill 1 - Operator See Manual 2: AccuGlide™...

  • Page 37: Trouble Shooting

    12-OPERATION (continued) Troubleshooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine specifi cations. Boxes are narrower than recommended, causing slippage and premature belt wear. Worn drive belts Replace drive belts Top taping head does not apply Adjust the box height adjustment enough pressure with the crank...

  • Page 38: Safety Measures (See Section 3)

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualification...

  • Page 39: Drive Belt Replacement

    13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Replacement - See Steps 1 thru 8 Tension Adjustment - See Steps 3, 7 and 9.

  • Page 40: Drive Pulley Ring

    13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Figure 13-5 – Box Drive Assembly, Infeed End 6.

  • Page 41: Drive Belt Tension

    13-MAINTENANCE AND REPAIRS (continued) Drive Belt Direction Discharge End Infeed End 25mm [2 Inch] Def ection Box Drive Belt @ 3.5 kg [7 lbs.] Pull Force at Midspan Figure 13-7 – Box Drive Belt Tension Adjustment, Top View WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: −...

  • Page 42: Taping Heads

    13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Taping Heads (Refer to Figure 13-8B and Figure 13-8C) Taping Head Adjustments WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp TAPE WEB ALIGNMENT –...

  • Page 43: Drive Belt Assembly Height

    13-MAINTENANCE - Special Set-Up Procedure (continued) 13.11.2 Special Set-Up Procedure (continued) WARNING • To reduce the risk associated with muscle strain: − Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

  • Page 44: Box Height Range (Outer Column Repositioning)

    13-MAINTENANCE AND REPAIRS (continued) Special Set-Up Procedure (continued) WARNING WARNING • To reduce the risk associated with • To reduce the risk associated with mechanical and electrical hazards: muscle strain: − Allow only properly trained and − Use the appropriate rigging and qualifi...
  • Page 45 13-MAINTENANCE AND REPAIRS (continued) 13.11.4 Special Set-Up Procedure (continued) Upper Assembly Upper Assembly Plastic Plastic Column Column Outer Outer Column Column Plastic Plastic Lead Lead Screw Screw Special Special Figure 13-11 – Upper Frame Removal 2011 August 800a-NA...
  • Page 46 13-MAINTENANCE AND REPAIRS (continued) 13.11.4 Special Set-Up Procedure (continued) Important – Before removing chain, mark both front and rear sprockets/chain with 4. Remove M6 x 16 hex hd screw, special washer chalk or paint to be sure sprockets/chain and drive belt width adjustment crank - when re-assembled, will be in same position Figure 13-12.
  • Page 47 13-MAINTENANCE AND REPAIRS (continued) 13.11.4 Special Set-Up Procedure (continued) 7. Remove fasteners (M8 x 16 socket head screws Note – When installing upper assembly and M6 plain washers) that attach column back into machine (removed in Step 3), slide spacers to machine bed and remove spacers/ outer columns from machine bed.
  • Page 48 THIS PAGE IS BLANK...
  • Page 49 13-MAINTENANCE AND REPAIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...
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  • Page 51: Statement Of Conformity

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (ELV) The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country.
  • Page 52 THIS PAGE IS BLANK...

  • Page 53: Electric Diagrams

    16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 2011 August 800a-NA...
  • Page 54 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 55 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
  • Page 56 THIS PAGE IS BLANK...
  • Page 57 800a Figure 10440 Figure 6166 Figure 3269 Figure 5350 Figure 6165 Figure 15230 Figure 6163 Figure 6162 Figure 5817 Frame Assemblies 2011 August 800a-NA...
  • Page 58 800a 13 12 21 14 Figure 10440 2011 August 800a-NA...
  • Page 59 800a Figure 10440 Figure 2807 Figure 10440 Ref. No. 3M Part No. Description Ref. No. 3M Part No. Description 10440-1 78-8076-4633-2 Tape Roll Bracket Assembly 10440-2 78-8070-1565-2 Tape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – Tape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly...
  • Page 60 800a Figure 3269 2011 August 800a-NA...
  • Page 61 800a Figure 3269 Ref. No. 3M Part No. Description 3269-1 78-8060-8489-9 Column – Outer 3269-2 78-8076-5426-0 Plate 3269-3 26-1003-7964-8 Screw – Soc Hd, M8 x 20 3269-4 78-8017-9318-9 Washer – Plain 8 mm 3269-5 78-8060-8491-5 Cap – Column 3269-6 26-1002-4955-1 Screw –...
  • Page 62 800a 1 - 2 Figure 5350 2011 August 800a-NA...
  • Page 63 800a Figure 5350 Ref. No. 3M Part No. Description 5350-1 78-8100-0876-9 Compression Roller Assembly – R/H 5350-2 78-8100-0877-7 Compression Roller Assembly – L/H 5350-3 78-8070-1559-5 Support – Compression Roller 5350-4 78-8054-8974-3 Pressure Roller 5350-5 78-8070-1560-3 Stud – Roller Mounting 5350-6 26-1004-5510-9 Washer –...
  • Page 64 800a Figure 5817 2011 August 800a-NA...
  • Page 65 800a Figure 5817 Ref. No. 3M Part No. Description 5817-1 78-8094-6379-3 Support – Box 5817-2 78-8113-6759-4 Box – W/English Language Label 5817-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5817-4 78-8005-5740-3 Washer – Plain, 4 mm 5817-5 26-1003-6914-4 Nut –...
  • Page 66 800a Figure 6162 / 1 2011 August 800a-NA...
  • Page 67 800a Figure 6162 / 1 Ref. No. 3M Part No. Description 6162-1 78-8076-5380-9 Bed – Conveyor 6162-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 6162-3 78-8076-5382-5 Leg – Inner 6162-4 78-8060-8480-8 Pad – Foot 6162-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30...
  • Page 68 800a OPTIONAL Figure 6162 / 2 2011 August 800a-NA...
  • Page 69 800a Figure 6162 / 2 Ref. No. 3M Part No. Description 6162-28 78-8032-0375-7 Screw – Hex Hd, M6 x 16 6162-29 26-1000-0010-3 Washer – Flat M6 6162-30 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6162-31 78-8060-8487-3 Cover – Switch...
  • Page 70 800a Front 27 28 29 28 33 28 Figure 6163 / 1 2011 August 800a-NA...
  • Page 71 800a Figure 6163 / 1 Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H...
  • Page 72 800a 27 28 Rear REAR 20 21 21 20 42 41 Figure 6163 / 2 2011 August 800a-NA...
  • Page 73 800a Figure 6163 / 2 Ref. No. 3M Part No. Description 6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6163-29 78-8076-5418-7 Support – Screw 6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12 6163-31 78-8005-5741-1 Washer – Plain M5...
  • Page 74 800a Figure 15230 / 1 2011 August 800a-NA...
  • Page 75 800a Figure 15230 / 1 Ref. No. 3M Part No. Description 15230-1 6164-1 78-8100-1205-0 Drive Assembly – R/H W/O Motor 6164-2 15230-2 78-8100-1206-8 Drive Assembly – L/H W/O Motor 15230-3 6164-3 78-8100-1207-6 Guide – Lower, R/H 6164-4 15230-4 78-8100-1208-4 Guide – Lower, L/H...
  • Page 76 800a Figure 15230 / 2 2011 August 800a-NA...
  • Page 77 800a Figure 15230 / 2 Ref. No. 3M Part No. Description 15230-35 6164-35 78-8076-5443-5 Pulley Assembly – Idler 6164-36 78-8055-0660-3 Roller – Idler 15230-36 15230-37 6164-37 78-8076-5444-3 Shaft – Idler Pulley 6164-38 12-7997-0272-0 E-Ring – M-25 15230-38 6164-39 78-8076-5445-0 Tensioning – Belt...
  • Page 78 800a 21 20 Figure 6165 2011 August 800a-NA...
  • Page 79 800a Figure 6165 Ref. No. 3M Part No. Description 6165-1 78-8113-6870-9 Cross Bar – Lower, W/English Language Label 6165-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6165-3 78-8100-1042-7 Washer – /15 x 6.35 x 2 6165-4 78-8113-6810-5 Frame –...
  • Page 80 800a Figure 6166 2011 August 800a-NA...
  • Page 81 800a Figure 6166 Ref. No. 3M Part No. Description 6166-1 78-8100-1218-3 Housing – Wire 6166-2 78-8060-7758-8 Fairlead – /20 6166-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 6166-4 78-8076-4636-5 Strap – Wire 6166-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10...
  • Page 82 THIS PAGE IS BLANK...

  • Page 83: Spare Parts / Ordering

    Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 85 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).
  • Page 86 THIS PAGE IS BLANK...
  • Page 87 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
  • Page 88 THIS PAGE IS BLANK...
  • Page 89 Instruction Manual AccuGlide 3 High Speed 2 Inch ™ Upper and Lower Taping Heads Type 10800 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................

  • Page 90: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 91: Intended Use

    Scotch ® pressure-sensitive fi lm box sealing tape to other than 3M-Matic™ case sealers. This includes the top and/or bottom center seam of regular slotted replacement of other types of taping, gluing or containers.
  • Page 92 THIS PAGE IS BLANK...

  • Page 93: Taping Head Contents / How To Use Manual

    (ELV), a glossary with a defi nition of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 94: Important Safeguards

    Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR To reduce the risk associated with muscle • OPERATING THIS EQUIPMENT. strain:  Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
  • Page 95 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2012 January AccuGlide 3 - 2" - NA...

  • Page 96: Specifications

    Guard Width – 107mm [4.2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].

  • Page 97: Dimensional Drawing

    Specifications 405mm [16 in.] Maximum Roll Diameter 443mm [17-7/16 in.] 350mm 33mm [13-3/4 in.] [1-19/64 in.] 278mm 105mm [4-1/8 in.] 60mm [10-15/16 in.] [2-3/8 in.] End View Side View 405mm [16 in.] Maximum Roll Diameter Mounting Holes 76mm [3 in.] 6mm [1/4 in.] Maximum 50mm Tape Leg 18mm [11/16 in.]...

  • Page 98: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 99: Operation

    Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Tension Wrap Roller Spring Buffing Arm Knurled Roller Cover Wrap Roller Buffing Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Orange Knife Guard Tape Cut-Off Knife Applying Roller...

  • Page 100: Tape Loading - Upper Taping Head

    Operation (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running To reduce the risk associated with sharp blade hazards: •...
  • Page 101 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. Figure 3-4 – Tape Loading/Threading WARNING •...

  • Page 102: Maintenance

    Maintenance WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...

  • Page 103: Cleaning

    Maintenance (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...

  • Page 104: Adjustments

    Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive Figure 5-1 –...

  • Page 105: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...

  • Page 106: Tape Leg Length

    Adjustments (continued) WARNING • To reduce the risk associated with One-Way shear, pinch, and entanglement Tension hazards: Roller Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running Tape Leg Length...

  • Page 107: Troubleshooting Guide

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 108 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 109: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty.

  • Page 110: Replacement Parts Illustrations And Parts List

    Not all the parts listed are normally stocked items. Some parts or assemblies shown Important – are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2012 January AccuGlide 3 - 2" - NA...
  • Page 111 AccuGlide 3 - 2" ™ Tape Head - AccuGlide ™ 3 - 2 inch Figure 10401 Figure 10925 (Haute) Figure 10924 (Bas) Figure 10923 Figure 10922 Figure 10919 (Haute) Figure 10921 Figure 10920 (Bas) 2012 January AccuGlide 3 - 2" - NA...
  • Page 112 AccuGlide 3 - 2" ™ Figure 10925 – Upper Head 2012 January AccuGlide 3 - 2" - NA...
  • Page 113 AccuGlide 3 - 2" ™ Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2...
  • Page 114 AccuGlide 3 - 2" ™ 12 11 Figure 10922 – Upper and Lower Heads 2012 January AccuGlide 3 - 2" - NA...
  • Page 115 AccuGlide 3 - 2" ™ Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – Tape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller –...
  • Page 116 AccuGlide 3 - 2" ™ 12 11 Figure 10919 – Upper Head 2012 January AccuGlide 3 - 2" - NA...
  • Page 117 AccuGlide 3 - 2" ™ Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buffi...
  • Page 118 AccuGlide 3 - 2" ™ Figure 10923 – Upper and Lower Heads Figure 10923 – Upper and Lower Heads 2012 January AccuGlide 3 - 2" - NA 2011 July AccuGlide 3 - 2" - NA...
  • Page 119 AccuGlide 3 - 2" ™ Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buffi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw –...
  • Page 120 AccuGlide 3 - 2" ™ Figure 10921 – Upper and Lower Heads 2012 January AccuGlide 3 - 2" - NA...
  • Page 121 AccuGlide 3 - 2" ™ Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
  • Page 122 AccuGlide 3 - 2" ™ Figure 10401 – Upper and Lower Heads 2012 January AccuGlide 3 - 2" - NA...
  • Page 123 AccuGlide 3 - 2" ™ Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50mm 10401-3 78-8017-9169-6 Nut – M18 x 1...
  • Page 124 AccuGlide 3 - 2" ™ 17 19 Figure 10924 – Lower Head 2012 January AccuGlide 3 - 2" - NA...
  • Page 125 AccuGlide 3 - 2" ™ Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1...
  • Page 126 AccuGlide 3 - 2" ™ Figure 10920 – Lower Head 2012 January AccuGlide 3 - 2" - NA...
  • Page 127 AccuGlide 3 - 2" ™ Figure 10920– Lower Head Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buffi ng Assembly...
  • Page 128 THIS PAGE IS BLANK...

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