3M -Matic 800r Instructions And Parts List

Random case sealer with accuglide 3 taping heads

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Instructions and Parts List

3M-Matic

800r

Random

Case Sealer

with

AccuGlide 3

Taping Heads

Serial No.

For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

™

T ype 40800

™

Important Safety

Information

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

Spare Parts

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

™

3M-Matic

and AccuGlide

of 3M, St. Paul, MN 55144-1000

Printed in U.S.A

™

are Trademarks

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Summary of Contents for 3M 3M-Matic 800r

Page 1 For reference, record machine serial number here. ™ ™ 3M-Matic and AccuGlide are Trademarks of 3M, St. Paul, MN 55144-1000 3M Industrial Adhesives and Tapes Printed in U.S.A 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 © 3M 2017 44-0009-2088-2 (F030817-NA)
Page 2 3M-Matic 800r Random case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition June 2015...
Page 3 Identiﬁ cation Plate For Commercial use only ™ ™ ™ 3M-Matic , AccuGlide and Scotch 3M Industrial Adhesives and Tapes are Trademarks of 3M Center, Building 220-5E-06 3M St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
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Page 5 TABLE OF CONTENTS - MANUAL 1: 800r Random Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch) 800r Random Case Sealer Page Cover Page Replacement Parts and Service Information ................ i-ii Table of Contents ......................... iii-iv Acronyms and Abbreviations ....................
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Page 7 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................16 5.2 Overseas Shipment Packaging (Optional) ................. 16 5.3 Handling and Transportation of Uncrated Machine ............16 5.4 Machine Storage ........................ 16 6. Unpacking 6.1 Uncrating ..........................
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Page 9 TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................26 12.2 Starting the Machine ....................... 26 12.3 Starting Production ......................26 12.4 Tape Replacement ......................26 12.5 Box Size Adjustment ....................... 26 12.6 Cleaning ......................... 26 12.7 Table of Adjustments ......................
Page 10 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS AND ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig. - exploded view ﬁ gure no. (spare parts)
Page 11 1-INTRODUCTION 1.1 Manufacturing Speciﬁ cations / Description / Intended Use The 3M-Matic 800r Random Case Sealer with AccuGlide Taping Heads is designed to apply a “C” clip of Scotch pressure-sensitive ﬁ lm box sealing tape to the top and bottom center seam ®...
Page 12 Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation (USA) Edition June 2015 Copyright 3M 2010 All number. All the notes on safety measures or rights reserved. The manufacturer reserves the right possible dangers are identiﬁ...
Page 13 2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Commercial Use Only 2015 June 800r-NA...
Page 14 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than ﬁ...
Page 15 3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identiﬁ es important messages in this manual.
Page 16 3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. Figure 3-2 − Allow only properly trained and qualiﬁ...
Page 17 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and ﬁ ngers away from WARNING tape cutoff blades under orange blade Sharp Blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units.
Page 18 3-SAFETY (continued) 3.4 Operator's Qualiﬁ cations WARNING - Machine Operator - Mechanical Maintenance Technician • To reduce the risk associated with - Electrical Maintenance Technician - Manufacturer’s Technician/Specialist mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.
Page 19 3-SAFETY (continued) 3.11 Operator's Skill Levels Required to Perform Skill 2a: Electrical Maintenance Technician This operator is trained to use the machine as the the Main Operations on the Machine MACHINE OPERATOR and in addition is able to: The Table shows the minimum operator's skill for •...
Page 20 3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Upper Taping Head Emergency Stop Switch Power Switch Assembly Upper Head...
Page 21 Important Safeguards (continued) 78-8070-1336-8 (2) 78-8062-4266-1 78-8095-1141-9 78-8113-6750-3 78-8070-1319-4 78-8137-1331-6 78-8068-3859-1 Figure 3-10 Replacement Labels/3M Part Numbers 2015 June 800r-NA...
Page 22 Important Safeguards (continued) 78-8070-1332-7 78-8111-1496-2 78-8070-1331-9 78-8070-1333-5 78-8052-6680-2 (4) Leg Height Adjustment Label (Not shown) 78-8070-1339-2 (2) 3M Logo 78-8070-1330-1 78-8070-1317-8 (Each side of Upper Assembly - not shown) Figure 3-10 Replacement Labels/3M Part Numbers 2015 June 800r-NA...
Page 23 A pressure regulator is included. The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute]. Up to 24 boxes per minute.
Page 24 4-SPECIFICATIONS (continued) Speciﬁ cations 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ﬁ lm tapes.) ® 4.7 Tape Application Leg Length – Standard 70mm ± 6mm [2 3/4 inch ±1/4 inch] Tape Application Leg Length –...
Page 25 Speciﬁ cations (continued) Control Side Optional Optional Infeed/Exit Infeed/Exit Conveyor Conveyor Box Travel Optional Casters 4.10 Machine Dimensions: Minimum millimeters 1010 1180 1675 [Inches] [38.25] [39.75] [46.50] [66.00] [18.00] [20.00] [4.25] [30.38] Maximum millimeters 1955 [Inches] [77.00]*** [27.25] Exit conveyor is optional Casters are optional *** When columns are adjusted to upper position, "H"...
Page 26 5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is ﬁ xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.
Page 27 6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains Using a 10mm combination wrench, remove the the uncrating instructions of the machine (Figure 6-1). fasteners that secure the case sealer legs to pallet at each leg (as shown in Figure 6-4). Figure 6-4 Figure 6-1 A package is located under the machine body.
Page 28 7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Speciﬁ cations). • To reduce the risk associated with muscle strain: − Use the appropriate rigging and 7.2 Space Requirements for Machine Operation material handling equipment when and Maintenance Work lifting or repositioning this equipment.
Page 29 7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the Cut the plastic ties holding the lower taping head in frame and remove the polystyrene blocks position (Figure 7-6). (Figure 7-4). Figure 7-4 Figure 7-6 Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5).
Page 30 7-INSTALLATION (continued) 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions: Important – Do not cut against the apply roller - roller damage could occur. 7.8 Outboard Tape Roll Holder Figure 7-8 If you intend to use the outboard tape roll holder, proceed as follows: 7.10 Machine Connection to the Mains 1 - Remove the lower taping head from the machine.
Page 31 8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top ﬂ aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top ﬂ aps. Further pushing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams.
Page 32 9-CONTROLS 9.1 Start/Stop Buttons Figure 9-1 9.2 Lockable Emergency Stop Button Figure 9-2 Figure 9-2 800r-NA 2015 June...
Page 33 10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards Both the top and bottom taping units have a blade guard (See Manual 2: AccuGlide™ 3 Taping Heads - 2 inch). WARNING Start/Stop Button • To reduce the risk associated with sharp blade hazards: −...
Page 34 Special Setup Procedure 4. Refer to Manual 2 "Adjustments – Changing Tape Leg Length". WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 11.1 Changing the Tape Leg Length (From 70 to 50mm [2.75 to 2.00 in])
Page 35 Special Setup Procedure (continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads • To reduce the risk associated with impact hazards: −...
Page 36 12-OPERATION 12.1 Operator's Correct Working Position and 12.3 Starting Production Operational Flow (Figure 12-1). Let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading Skill 1 - Operator See Manual 2: AccuGlide™...
Page 37 Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Manual 2 "Troubleshooting", for taping head problems. Troubleshooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine speciﬁ cations. Boxes are narrower than recommended, causing slippage and premature belt wear.
Page 38 Troubleshooting (continued) Troubleshooting Guide Problem Cause Correction Upper drive assembly does not Lower air pressure Disconnect the air supply. Make move up or moves up slowly sure main pressure regulator reads zero. Reconnect air supply and adjust regulator to read 5 bar [70 PSIG].
Page 39 13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualiﬁ...
Page 40 13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Replacement - See Steps 1 thru 8 Tension Adjustment - See Steps 3, 7 and 9.
Page 41 13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical and air supplies off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Figure 13-2 Box Drive Assembly, Infeed End 6.
Page 42 13-MAINTENANCE AND REPAIRS (continued) Drive Belt Direction Discharge End Infeed End 25mm [2 Inch] Deﬂ ection Box Drive Belt @ 3.5 kg [7 lbs.] Pull Force at Mid-span Figure 13-4 Box Drive Belt Tension Adjustment, Top View WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: −...
Page 43 13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Taping Heads (Refer to Figure 13-5A and Figure 13-5B) Taping Head Adjustments WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.
Page 44 13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Special Setup Procedure (continued) WARNING • To reduce the risk associated with muscle strain: − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift 2.
Page 45 13- MAINTENANCE AND REPAIRS (continued) 13.12 List of Maintenance Operations Date: Date: Description of Operation Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...
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Page 47 14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine 15.1 Statement of Conformity The machine is composed of the following materials: See Section 1.1. - Steel structure - Nylon rollers - Drive belts in PVC 15.2 Emission of Hazardous Substances - Nylon pulleys Nothing to report For machine disposal, follow the regulations...
Page 48 16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 1 Phase 2015 June 800r-NA...
Page 49 Electrical/Pneumatic Diagrams (continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads − Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment Figure 16-2 Pneumatic Diagram 2015 June 800r-NA...
Page 50 Electrical/Pneumatic Diagrams (continued) Figure 16-2 Pneumatic Diagram 2015 June 800r-NA...
Page 51 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
Page 52 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
Page 53 800r Figure 4900 Figure 4893 Figure 10440 Figure 4895 Figure TBA Figure 4896 Figure TBA Figure 4891 Figure 5594 Figure 7008 Frame Assemblies 2015 June 800r-NA...
Page 54 800r Figure 4891 / 1 2015 June 800r-NA...
Page 55 800r Figure 4891 / 1 Ref. No. 3M Part No. Description 4891-1 78-8113-6827-9 Bed Assembly – Conveyor, W/English Language Label 4891-2 78-8094-6486-6 Leg Assembly – Inner 4891-3 78-8100-1246-4 Leg – Inner 4891-4 78-8060-8480-8 Pad – Foot 4891-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30...
Page 56 800r 45 46 16 48 OPTIONAL Figure 4891 / 2 2015 June 800r-NA...
Page 57 800r Figure 4891 / 2 Ref. No. 3M Part No. Description 4891-39 78-8060-8035-0 E-Ring – 7DIN6799 4891-40 78-8010-7163-6 Screw – Hex Hd, M5 x 10 4891-41 78-8005-5741-1 Washer – Plain, M5 4891-42 78-8060-8086-3 Support – Valve 4891-43 78-8060-8087-1 Screw – M5 x 10...
Page 58 800r Figure 4893 2015 June 800r-NA...
Page 59 800r Figure 4893 Ref. No. 3M Part No. Description 4893-1 78-8094-6408-0 Column Assembly – Outer 4893-2 78-8076-5474-0 Plate Assembly – Column Mount 4893-3 26-1003-7964-8 Screw – Soc Hd, Hex Soc Dr, M8 x 20 4893-4 78-8054-8821-6 End – Cap 4893-5 78-8091-0621-0 Plate –...
Page 60 800r Figure 4895 2015 June 800r-NA...
Page 61 800r Figure 4895 Ref. No. 3M Part No. Description 4895-1 78-8113-6832-9 Frame Assembly – R/H, W/English Language Label 4895-2 78-8113-6830-3 Frame Assembly – L/H, W/English Language Label 4895-3 26-1003-5841-0 Screw – M8 x 16 4895-4 78-8017-9318-9 Washer – Plain, 8MM...
Page 62 800r Figure 4896 2015 June 800r-NA...
Page 63 800r Figure 4896 Ref. No. 3M Part No. Description 4896-1 78-8091-0600-4 Housing – Wire 4896-2 26-1003-7963-0 Screw – Soc Hd, M8 x 16 4896-3 78-8094-6489-0 Snap Bushing – SB 1250-15 4896-4 78-8076-4636-5 Strap – Wire 4896-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10...
Page 64 800r 13 12 21 14 Figure 10440 2015 June 800r-NA...
Page 65 800r Figure 10440 Figure 2807 Figure 10440 Ref. No. 3M Part No. Description Ref. No. 3M Part No. Description 10440-1 78-8076-4633-2 Tape Roll Bracket Assembly 10440-2 78-8070-1565-2 Tape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – Tape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly...
Page 66 800r Figure 4900 2015 June 800r-NA...
Page 67 800r Figure 4900 Ref. No. 3M Part No. Description 4900-1 78-8113-6835-2 Guard Assembly – L/H, W/English Language Label 4900-2 78-8094-6460-1 Guard – R/H 4900-3 26-1003-7964-8 Screw – Soc Hd, Hex Hd, Soc Dr, M8 x 20 4900-4 78-8017-9318-9 Washer – Plain, 8 MM...
Page 68 800r Dessin 7005 2015 June 800r-NA...
Page 69 800r Figure 7005 Ref. No. 3M Part No. Description 7005-1 78-8114-4867-5 Arm Assembly – Front, Right 7005-2 78-8114-4868-3 Arm Assembly – Front, Left 7005-3 78-8114-4869-1 Arm Assembly – Rear Right 7005-4 78-8114-4870-9 Arm Assembly – Rear, Left 7005-5 78-8076-4791-8 Bushing...
Page 70 800r Figure TBA / 1 2015 June 800r-NA...
Page 71 800r Figure TBA / 1 Ref. No. 3M Part No. Description TBA-1 TBA 78-8114-4872-5 Side Drive – R/H, W/O Motor TBA-2 TBA 78-8114-4873-3 Side Drive – L/H, W/O Motor TBA-3 78-8114-4874-1 Guide – Lower, R/H TBA-4 78-8114-4875-8 Guide – Lower, L/H...
Page 72 800r 63 64 Figure TBA / 2 2015 June 800r-NA...
Page 73 800r Figure TBA / 2 Ref. No. 3M Part No. Description TBA-38 78-8060-8014-5 Idler Roller Assembly TBA-39 78-8052-6710-7 Roller – Idler TBA-40 78-8054-8913-1 Shaft – Roller TBA-41 12-7997-0272-0 E-Ring – M25 TBA-42 78-8094-6447-8 Belt – Drive TBA-43 78-8094-6109-4 Support – Gearmotor...
Page 74 800r H = 17 Q = 39 46 41 Figure 7007 / 1 2015 June 800r-NA...
Page 75 800r Figure 7007 / 1 Ref. No. 3M Part No. Description 7007-1 78-8060-8091-3 Valve – FESTO R/O-3-PK-3 7007-2 78-8094-6448-6 Union – TE 33040604 7007-3 78-8114-4883-2 7007-4 78-8076-4671-2 Gauge – Pressure 7007-5 78-8076-4672-0 Union – Straight, Female 7007-6 78-8076-4665-4 Indicator – Visual...
Page 76 800r Figure 7007 / 2 2015 June 800r-NA...
Page 77 800r Figure 7007 / 2 Ref. No. 3M Part No. Description 7007-28 78-8054-8827-3 Cylinder – Air, C65D32-440CY01 7007-29 26-1005-6893-5 90 Degree Elbow 7007-30 78-8094-6457-7 Cap – 1/8 Inch 7007-31 78-8100-1153-2 Collar – Height Locking 7007-32 78-8010-7210-5 Screw – Soc Hd Hex Soc, M6 x 20...
Page 78 800r Figure 5594 2015 June 800r-NA...
Page 79 800r Figure 5594 Ref. No. 3M Part No. Description 5594-1 78-8094-6379-3 Support – Box 5594-2 78-8113-6759-4 Box – W/English Language Label 5594-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5594-4 78-8005-5740-3 Washer – Plain, 4 mm 5594-5 26-1003-6914-4 Nut –...
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Page 81 _____________________________________ For reference, record taping head(s) serial number(s) here. AccuGlide is a Trademark of ™ 3M Industrial Adhesives and Tapes 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2013 44-0009-2070-0 (E040513-NA)
Page 83 Identifi cation Plate For Commercial Use Only 3M-Matic , AccuGlide and Scotch ™ ™ ™ 3M Industrial Adhesives and Tapes are Trademarks of 3M Center, Building 220-5E-06 3M St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
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Page 85 3M-Matic , AccuGlide and Scotch ™ ™ ™ 3M Industrial Adhesives and Tapes are Trademarks of 3M Center, Building 220-5E-06 3M, St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
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Page 87 Instruction Manual AccuGlide ™ 3 High Speed 2 Inch Upper and Lower Taping Heads Type 10800 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................
Page 88 If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within ﬁ...
Page 89 Scotch ® pressure-sensitive ﬁ lm box sealing tape to other than 3M-Matic™ case sealers. This includes the top and/or bottom center seam of regular slotted replacement of other types of taping, gluing or stapling containers.
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Page 91 (ELV), a glossary with a deﬁ nition of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition April 2013/Copyright 3M 2013.
Page 92 Important Safeguards This safety alert symbol identiﬁ es CAUTION important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE • To reduce the risk associated with muscle INSTALLING OR OPERATING THIS EQUIPMENT. strain: − Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
Page 93 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2013 April AccuGlide 3 - 2" - NA...
Page 94 50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.") Box Size Capacities: For use with center seam regular slotted containers. When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual speciﬁ cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].
Page 95 Speciﬁ cations 405mm [16 in.] Maximum Roll Diameter 443mm [17-7/16 in.] 350mm 33mm [13-3/4 in.] [1-19/64 in.] 278mm 105mm [4-1/8 in.] [10-15/16 in.] 60mm [2-3/8 in.] End View Side View 405mm [16 in.] Maximum Roll Diameter Mounting Holes 76mm [3 in.] 6mm [1/4 in.] Maximum 50mm Tape Leg 18mm [11/16 in.]...
Page 96 70mm [2-3/4 inches], the taping heads a damage claim immediately with the transportation must be completely staggered so only one tape company and also notify your 3M Representative. seal is being applied at one time. Installation Guidelines Note – AccuGlide™ 3 High Speed Upper Taping The taping head assembly can be used in converting Head is supplied with a bufﬁ...
Page 97 Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Tension Wrap Roller Spring Bufﬁ ng Arm Knurled Roller Cover Wrap Roller Bufﬁ ng Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Orange Knife Guard Tape Cut-Off Knife Applying Roller...
Page 98 Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
Page 99 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back ﬂ ange of drum. Adhere tape lead end to threading needle as shown. WARNING Figure 3-4 Tape Loading/Threading •...
Page 100 Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...
Page 101 Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...
Page 102 Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive Figure 5-1 Tape Latch Alignment system is running...
Page 103 Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...
Page 104 Adjustments (continued) WARNING • To reduce the risk associated with shear, One-Way pinch, and entanglement hazards: Tension - Turn air and electrical supplies off associated Roller equipment before performing any adjustments , maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running Tape Leg Length...
Page 105 Troubleshooting Troubleshooting Guide Problem Cause Correction The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
Page 106 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...
Page 107 Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty.
Page 108 Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability. 2013 April...
Page 109 ™ AccuGlide 3 - 2" Tape Head - AccuGlide ™ 3 - 2 inch Figure 10401 Figure 10925 Figure 10924 Figure 10923 Figure 10922 Figure 10919 Figure 10921 Figure 10920 2013 April AccuGlide 3 - 2" - NA...
Page 110 ™ AccuGlide 3 - 2" Figure 10925 – Upper Head 2013 April AccuGlide 3 - 2" - NA...
Page 111 ™ AccuGlide 3 - 2" Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2...
Page 112 ™ AccuGlide 3 - 2" 12 11 Figure 10922 – Upper and Lower Heads 2013 April AccuGlide 3 - 2" - NA...
Page 113 ™ AccuGlide 3 - 2" Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – Tape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller –...
Page 114 ™ AccuGlide 3 - 2" 12 11 Figure 10919 – Upper Head 2013 April AccuGlide 3 - 2" - NA...
Page 115 ™ AccuGlide 3 - 2" Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Bufﬁ...
Page 116 ™ AccuGlide 3 - 2" Figure 10923 – Upper and Lower Heads Figure 10923 – Upper and Lower Heads 2013 April AccuGlide 3 - 2" - NA 2011 July AccuGlide 3 - 2" - NA...
Page 117 ™ AccuGlide 3 - 2" Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Bufﬁ ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw –...
Page 118 ™ AccuGlide 3 - 2" Figure 10921 – Upper and Lower Heads 2013 April AccuGlide 3 - 2" - NA...
Page 119 ™ AccuGlide 3 - 2" Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
Page 120 ™ AccuGlide 3 - 2" Figure 10401 – Upper and Lower Heads 2013 April AccuGlide 3 - 2" - NA...
Page 121 ™ AccuGlide 3 - 2" Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50mm 10401-3 78-8017-9169-6 Nut – M18 x 1...
Page 122 ™ AccuGlide 3 - 2" 17 19 Figure 10924 – Lower Head 2013 April AccuGlide 3 - 2" - NA...
Page 123 ™ AccuGlide 3 - 2" Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1...
Page 124 ™ AccuGlide 3 - 2" Figure 10920 – Lower Head 2013 April AccuGlide 3 - 2" - NA...
Page 125 ™ AccuGlide 3 - 2" Figure 10920– Lower Head Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Bufﬁ ng Assembly...
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