Related Manuals for BOSSLASER LS Series
Summary of Contents for BOSSLASER LS Series
- Page 1 Operators Manual for LS Series A Class IV CO2 Laser Machine 608 Trestle Point Sanford, FL 32771 Toll-Free: (888) 652-1555 Local: (407) 878-0880 Fax: (407) 878 0837 WWW.BOSSLASER.COM...
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Page 3: Table Of Contents
How to Access the Manuals on the USB: ......................... 19 Upacking Your Laser Machine ............................. 20 Setting Up Your Laser Machine............................20 Toolbox Contents ................................. 21 Laser Head Nozzles ................................22 Exhaust Fan/Fume Extractor..............................23 Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 1 of 48... - Page 4 Chiller & Coolant: ................................43 Storage of the Laser: ................................ 44 Use a Dehumidifier: ................................. 44 Make a Maintenance Schedule: ............................44 Use a Heater: ................................... 44 Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 2 of 48...
- Page 5 X or Y Slop Over Error/ Frame Over Error: ........................45 The File Is Starting at the Same Spot Every Time: ......................45 Hardware Troubleshooting ..............................46 Water Chiller (CW-3000/CW-5000) ..........................46 Air Compressor ................................46 Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 3 of 48...
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Page 6: Introduction
If you do have any questions while reading the manual or setting up your machine, feel free to give us a call at 407-878-0880 or email techsupport@bosslaser.com and a member of our technical support team would be happy to answer your questions. -
Page 7: Definitions Of Procedures
Definitions of Procedures The BOSSLASER LS Series laser system is a machine that uses a carbon dioxide laser for cutting or engraving absorptive sheet materials. Within the protective housing, the laser beam traverses three mirrors on a two-axis moving frame and is again reflected into the focusing optics for irradiation of the workpiece. -
Page 8: Warranty Disclaimer
Lack of proper maintenance for the machine will also result in a voided warranty. To obtain a warranty service or part you must first contact Technical Support via phone (407-878-0880) or email (techsupport@bosslaser.com) to determine any issues and the most appropriate solution for the machine. Document Number: 855-901... -
Page 9: Safety Precuations
Safety Precuations The BOSSLASER LS Series Laser Systems are a Class 4 laser product, as defined in International Standard IEC 60825-1. The BOSSLASER LS Series model family complies with 21 CFR 1040.10 and 1040.11, the Federal Performance Standards for Light-Emitting Products, except for deviations pursuant to Laser Notice No. 50, dated May 8, 2019. The Center for Devices and Radiological Health, of the US FDA, issued Laser Notice No. -
Page 10: Safety Precuations
The laser machine should be in an ambient temperature of 39◦ - 104◦ Fahrenheit (5◦ - 40◦ Celsius) with humidity ranges of 5%-95% with no dew. • The operating voltage of this machine should be AC 110V 60Hz. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 8 of 48... -
Page 11: Fire & Hazardous Materials
If you are still unsure about the material and its properties, give us a call and we would be happy to try and identify the safety of the material and whether it can be lasered or not. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 9 of 48... -
Page 12: Laser Safety & Policies
The following safety measures must be strictly enforced and be abided by to ensure the safety of the machine and the individual operating it. BossLaser, LLC shall not be held responsible for any damages or injuries resulting from improper use or dismantling of the laser machine. -
Page 13: Laser Safe Materials
✎ Note: Some materials will engrave or cut better than others. On the back of this page, there is an in-depth list of Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 11 of 48... - Page 14 Metals (exceptions of etching = Using TherMark. Cutting = HP models "Oxygen/Air assist" • Polycarbonate (PC, Lexan) due to the fumes. • Any material containing chlorine o PVC (Cintra) - contains chlorine o Vinyl - contains chlorine Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 12 of 48...
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Page 15: Safety Features & Regulatory Compliance
Safety Features & Regulatory Compliance BOSS LASER has incorporated specific safety features into the LS Series Laser System in order to meet the requirements of 21 CFR 1040. These safety features include: • A safety enclosure (cabinet), which fully encloses the engraving laser and its beam path. -
Page 16: Laser Aperture
Machines. Do not lift your machine by its tube extension under any circumstances, it can break the tube and cause damage to the machine. This part of the machine is fragile and should be handled with care. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 14 of 48... -
Page 17: Danger Fire Hazard
Protective eye wear and clothing must be worn if any access panels or doors are open while operating the machine. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 15 of 48... -
Page 18: Safety Design Features
The master switch is installed as part of the control panel. The master switch controls the neutral line of the main circuit. When this switch is turned off, the machine is powered down. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 16 of 48... -
Page 19: Emergency Stop Switch
The mission indicator is installed as part of the control panel. The two terminals of emission indicator are wires to the Status and +24V of the control board. When the tube output laser, the board generates out a signal to make the emission indicator light up. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 17 of 48... -
Page 20: Protective Housing & Optic Viewing
Laser Safety Glasses are included with the machine, they can be found inside the toolbox. All eyewear provided meet or exceed ANSI Standards for the BOSSLASER LS Series Safety Systems. The Laser Safety Glasses should be worn when the pass-throughs are being utilized. -
Page 21: Accessing Our "How To" Videos & Manuals
How to Access the Manuals on the USB: 1. Your LS Series Machine will come with a USB that contains the LightBurn software and a few of our manuals. The first step is to plug in the USB that accompanied the machine. -
Page 22: Upacking Your Laser Machine
If you received a crate with only the machine and no extra boxes and you did not receive a pallet, contact your sales representative to see if you are missing components. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 20 of 48... -
Page 23: Toolbox Contents
Silicone Tubing for Water Pump/Chiller Remote Interlock Connector Remote Interlock Jumper 500 MB Flash drive NOTE: The circled contents are used for testing purposes (assisted w/ Technical Support, if needed). Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 21 of 48... -
Page 24: Laser Head Nozzles
For 2" lens Recommended lens for engraving & cutting For 2.5" lens Leaning more towards cutting capacity than engraving For 4" lens Ideally for cutting than engraving material Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 22 of 48... -
Page 25: Exhaust Fan/Fume Extractor
If you are going to be exhausting your machine through a duct or other fabricated output, you may need another exhaust hose clamp to ensure that it stays secure. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 23 of 48... -
Page 26: Setting Up A Fume Extractor
To view the appropriate operator’s manual for your fume extractor, scan the QR code for your fume extractor below. FILTRABOX MICRO FILTRABOX COMPACT X FILTRABOX EXPAND X-2 FILTRABOX EXPAND X-3 OPERATORS’ MANUAL OPERATORS’ MANUAL OPERATORS’ MANUAL OPERATORS’ MANUAL Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 24 of 48... -
Page 27: Water Pump
To attach your water chiller to your machine, place the water chiller next to the machine, preferably on the right-hand side of the machine, next to your “Water In” & “Water Out” ports located on the backside of the machine. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 25 of 48... - Page 28 After your water chiller has been properly connected and filled with water, press the power-on rocker switch (CW-5200) or the Power Switch (CW-6000) located on the front of your chiller into the “On” position. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 26 of 48...
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Page 29: Setting The Water Chiller Temperature
If a laser tube breaks due to freezing, it is not covered by your warranty. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 27 of 48... -
Page 30: Air Pump
To ensure the longevity of your air compressor, it is recommended that you empty the air out of the compressor after each use. The air sitting in the tank can create moisture, causing rust within the air compressor, shortening its lifespan. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 28 of 48... -
Page 31: Main Switches & Controls
If the button is engaged, it will be pushed down. If the emergency stop is in the up position, it is disengaged. For your machine to turn on, the Emergency Stop must be disengaged. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 29 of 48... -
Page 32: Usb-B Data Cable & Ethernet Cable
If you want to use a dongle USB and plug it into the control panel, the files must be saved as .ud5 in order for the machine to read the files. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 30 of 48... -
Page 33: Running Your First File
Click on the Text icon indicated by the red arrow w/ the red square around it: Once you have selected Text, click anywhere on the grid space and a text cursor will appear (as shown below): Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 31 of 48... - Page 34 The next step is to set the Speed and Power for the image. Located on the top right side of the LightBurn software, you'll find the Layer Options (as shown below): Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 32 of 48...
- Page 35 You can add a name to your file (for this exercise, we named it HELLO). Then click OK to send this file to the machine. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 33 of 48...
- Page 36 Now place your material on the worktable (in our case, a piece of wood). Make sure your material is set directly under the nozzle of the leaser head before proceeding to the auto focus function. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 34 of 48...
- Page 37 Press the Confirm button to start the autofocus process on the machine. A new dialogue window will appear when the autofocus is in progress, as shown below. The worktable will move up towards the nozzle and focus on your material. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 35 of 48...
- Page 38 This concludes the exercise and now that all the steps have been provided to you to run this job correctly, you'll be able to apply these steps to different applications to help you run your machine efficiently and effectively (ex. running a Cut instead of an Engraving and/or both) Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 36 of 48...
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Page 39: How To Focus The Lens
Your lens is now focused, and your machine is ready to cut or engrave! Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 37 of 48... -
Page 40: Tuning The Optics
Allen screws and then lower or raise the upper bracket using the height adjustment wheel. With these two adjustment parameters, the process of aligning the tube to hit the first mirror will be much easier! Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 38 of 48... -
Page 41: Adjusting The Mirrors
#2 to hit the laser head dead center. Use the same masking tape technique Micro adjustments to adjust all the mirrors, and the tune-up will be done in little time. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 39 of 48... -
Page 42: Replacing The Lens
Be careful not to let the tip of the removal tool slip and scratch the lens. Figure 28 Lens Assembly Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 40 of 48... - Page 43 Burned lenses are a common problem for new users of any laser machine. Make sure to clean it often, especially if cutting on a regular basis. Keeping the lens clean will make it last a longer & more efficient. Figure 29 Lens Housing Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 41 of 48...
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Page 44: Laser Maintenance Schedule
When cleaning the lens, use denatured alcohol as the cleaning solvent, use a lens tissue or cotton swabs to apply the solvent. Lens cleanings alcohol free wipes will also do the trick but, we recommend having a BossLaser Lens Cleaning Kit, which can be purchased on our website.DO NOT scrape the lens, only use soft fabrics and approved solvents when... -
Page 45: Nuts/Bolts
Some of these gases can be caustic, nauseating, volatile, corrosive, or even deadly. It is best to use multiple stages of filters to catch the particles of different sizes. New filters can be ordered from BossLaser by contacting sales. Chiller & Coolant: First, automotive antifreeze should NEVER be used as a laser coolant, only deionized water. -
Page 46: Storage Of The Laser
This machine is just like a computer, if you acquire a large number of files over time, it will cause the operating system to slow down. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 44 of 48... -
Page 47: Troubleshooting
To change the origin position, just move the laser head to your desired location, then press the “Origin” key again to set the origin. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 45 of 48... -
Page 48: Hardware Troubleshooting
Air Compressor Use the regulator that is attached to the air compressor to adjust the amount of pressure being applied onto your material. Document Number: 855-901 Revision: 003 Revision Date: 11/14/2022 BOSSLASER Page 46 of 48...
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