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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
A
03299XW
Maximum Towing Braked:
04835
Maximum Towing Unbraked:
1200mm
Maximum Static Ball Load:
21366
100055-WL
120 mins.
Vehicle Coding Required:
30 mins.
RPA Disable/Other:
150 mins
No
Page
INSTALLATION INSTRUCTIONS
PART NUMBER
1
TOWBAR
03299XW
ISUZU D-MAX X-BAR
3500
kg
750
kg
350
kg
NO
NO
Issue Date:
13-02-20
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Summary of Contents for Hayman Reese 03299XW
- Page 1 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR PRODUCT DETAILS: Part Number: 03299XW Maximum Towing Braked: 3500 ECU Number: 04835 Maximum Towing Unbraked: Tail Harness Length Required: 1200mm Maximum Static Ball Load: TBM/Lug Part Number: 21366 Wiring Part Number:...
- Page 2 1. 2. Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing.
- Page 3 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR TOWBAR ASSEMBLY DIAGRAM ITEM DESCRIPTION ITEM DESCRIPTION ISUZU DMAX WELDED ASSEMBLY XBAR COVER SPRING 60Lx10ODx1P NUT HEX M10x1.5P ISUZU DMAX SIDE ARM RHS ISUZU DMAX SIDE ARM LHS WASHER PLAIN M10x25x3 SET SCREW HEX HD M10x30x1.5P...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR NOTE: Pre-assembly of X-Bar centre section can assist for vehicles with difficult access. A. BOLT RECOVERY HOOKS TO TOWBAR TIP: INSERT RECOVERY HOOK BOLTS RAISED SIDE OF THROUGH HOOK AND SPACER TUBES PRIOR TO FITTING BAR.
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR C. INSTALL WIRING HOUSING USING 2 x M8 COACH BOLTS COMPLETE WITH 1 x NYLOC NUT PER BOLT, SECURE THE WIRING HOUSING AND PLUG BRACKET TO THE MAIN TOWBAR ROUTE TAIL HARNESS THROUGH EXIT ASSEMBLY THROUGH THE TAB HOLES AS SHOWN.
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR 1. Disconnect rear registration light plug connection. 2. Remove 3 bolts from LH & RH side step mounting brackets and remove step. 3. Remove plastic skin from rear step. Remove &...
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR 5. Loosely secure towbar sidearm to vehicle chassis rail using nut plate inserted into chassis rail and 2 x M12 x 45mm bolts complete with 1 x washer per bolt. Repeat for opposite side.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR 8. Torque step fasteners as follows: M8 = 22 Nm M10 = 44 Nm Reattach plastic step skin. 9. Torque all remaining fasteners as follows: 10 x M12 central and side recovery hook fasteners = 100 N.m...
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR IMPORTANT Due to possible vehicle variations, always confirm any noted vehicle colour wires with a multi-meter to ensure the correct function is identified before soldering or scotch locking. For vehicle wires denoted with two colours (example;...
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03299XW ISUZU D-MAX X-BAR 13. Secure the Trailer Patch Harness relays (1) onto the interior vehicle sheet metal as shown using tech screws. 14. Secure the vehicle patch harness and Tail Harness connectors (2) using cable ties (not supplied).
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Page 11: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 12 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
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