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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
A
TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON
03395RW
Maximum Towing Braked:
04826
Maximum Towing Unbraked:
1800 mm
Maximum Static Ball Load:
21200
100471-WL
90 Mins.
Hayman Reese SmartCODE Solution Required:
30 Mins.
RPA Disable/Other:
120 Mins.
Note:
Yes
Page
INSTALLATION INSTRUCTIONS
PART NUMBER
•
RPA Disable via centre cluster mute option. (See
image step 44.
1
TOWBAR
03395RW
2000
kg
750
kg
200
kg
NO
YES
Issue Date:
11-08-2021
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Related Manuals for Hayman Reese 03395RW
Summary of Contents for Hayman Reese 03395RW
- Page 1 Maximum Static Ball Load: TBM/Lug Part Number: 21200 Wiring Part Number: 100471-WL FITTING DETAILS: Towbar Installation Time: 90 Mins. Hayman Reese SmartCODE Solution Required: Wiring Installation Time: 30 Mins. RPA Disable/Other: Total Installation Time: 120 Mins. Note: Bumper Cut Required: •...
- Page 2 1. 2. Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing.
- Page 3 NUT NYLOC HEX HD M4x0.7P SET SCREW HEX HD M12x45x1.25P COMPLIANCE LABEL WASHER PLAIN M14x28x3 DOOR RATING LABEL NUT HEX HD M12x1.25P HAYMAN REESE LOGO STICKER EXHAUST SPACER PLUG BRACKET BOLT HEX HD M8x40x1.25P WIRING LOOM BOLT HEX HD M12x200x1.75P SET SCREW HEX HD M6x16x1.0P...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 1. Remove the plastic taillight cover. Repeat for the other side 2. Remove 3x screws. Pull the taillight rear ward and disconnect any wiring.
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 4. Remove 2x screws behind the mud guard. Remove the mud guard. Repeat for the other side. 5. Remove 1x screw and 1x scrivet clip.
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 7. Remove 2x screws, 4x scrivets and 2x plastic nuts. Remove the underside cover. 8. Remove 2x bolts and the shipping hook Remove 2x gromets on the side of the chassis.
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 10. Fit the side arm and loosely secure with 3x bolts and 3x washers. Repeat for the other side. 11. Fit the cross tube between the side arms and loosely secure with 2x bolts, 4x washers and 2x nuts per side.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 13. Place masking tape on the bumper outer skin Mark and cut out an area as shown to clear the hitch box.
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 16. On the LHS underside trim, Mark and cut out an area in the hooking hole 60mm 17. On the LHS underside trim,...
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 19. In the vehicle cabin remove the centre and LHS boot floor trim. 20. Fold down the second-row seat. 21. Remove the battery cover.
- Page 11 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 27. Locate the LHS cargo net hook, twist off cargo to expose M10 bolt, remove bolt. 28. Locate the LHS cargo anchor hook remove the plastic trim to and remove the M10 bolt.
- Page 12 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 31. Locate the trailer prewire 6-way connector which is taped to the vehicle main harness. 32. Pull the connector rearward to allow ease of accessibility.
- Page 13 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicle built from 03/2021 - ON 40. From outside the vehicle feed the tail harness (1200mm) blue connector through the hole and slide the grommet to desired location ensure the grommet is seated properly.
-
Page 14: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 15 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
-
Page 16: Installation Instructions
TBM/Lug Part Number: 21200 Wiring Part Number: 100471-WL FITTING DETAILS: Towbar Installation Time: 90 Mins. Hayman Reese SmartCODE Solution Required: Wiring Installation Time: 30 Mins. RPA Disable/Other: Total Installation Time: 120 Mins. Bumper Cut Required: 49-75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au... - Page 17 1. 2. Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing.
- Page 18 NUT NYLOC HEX HD M4x0.7P SET SCREW HEX HD M12x45x1.25P COMPLIANCE LABEL WASHER PLAIN M14x28x3 DOOR RATING LABEL NUT HEX HD M12x1.25P HAYMAN REESE LOGO STICKER EXHAUST SPACER PLUG BRACKET BOLT HEX HD M8x40x1.25P WIRING LOOM BOLT HEX HD M12x200x1.75P SET SCREW HEX HD M6x16x1.0P...
- Page 19 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 1. Release the tail gate to expose the boot of the vehicle. Remove 3x screws. Pull the tail light rear ward. Repeat for the other side.
- Page 20 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 4. Remove 1x screw and 1x scrivet clip. Peel and remove the wheel arch. 5. Remove 1x bolt, 3x screws and 3x scrivet clips.
- Page 21 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 7. Remove 2x bolts and the shipping hook Remove 2x gromets on the side of the chassis. Repeat for the other side. 8. Unclip the bumper and discount the wiring located on the RHS of the bumper.
- Page 22 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 10. On the Driver’s side loosely secure the corresponding side arm using the vertical mounts and 3x M12x45 Set Screws on the chassis rails. See images on Page 3 for clarification.
- Page 23 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 13. Please be advised that this Towbar has very tight clearances. It is CRITICAL that the spare tyre be reset. Lower the tyre out of the cradle using the...
- Page 24 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 16. On the backside of the Bumper bar, there are several reinforcement blocks, cut the second block inboard from the driver’s side off by either trimming with an air saw or die grinder.
- Page 25 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 19. Locate the plug bracket on the LHS of the tow bar and ensure the harness cable length is long enough. Drill 2x ø5mm holes 69mm apart Remove all swarf and rough edges.
- Page 26 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 24. Connect the trailer patch (P/No:100471-WL) break- out connector (1) to the vehicle break-out connector (2). 25. Secure the trailer patch ground ring terminal (3) to the vehicle grounding point (4).
- Page 27 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03395RW TOYOTA KLUGER GSU/AXUH CL4 – For vehicles built 03/2014 – 03/2021 32. Test the body harness using a light board or multimeter. 33. Using cable ties (not supplied), secure harnesses away from any moving parts, sharp edges or hot surfaces at 200mm intervals.
-
Page 28: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 29 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
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