gefran ILI Series Original Operating Instructions page 8

Pressure sensors for high temperature io-link impact
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Drilling kit
A drilling kit with formed tools for drilling, reaming and tapping is available to facilitate correct preparation of the assembly seat.
The assembly seat must be perfect to assure proper transducer function and long lifetime. Drilling kits are available in the following
versions: KF12, KF18.
Drilling procedure
1) To drill hole (D4) up to a distance from the hole equal to the sum of (A+B+C) (tool 3).
2) Make the pass through hole (D2) by the tool 1.
3) To create the seal seat at a distance from the hole equal to dimension (A) (tool 4).
4) With a roughing tap, create threading 1/2-20UNF-2B (recognizable from the greater number of threads
mouth) (tool 5).
5) With a finishing tap, go over threading 1/2-20UNF-2B up to a distance from the bottom equal to the sum
6) To ream the hole (D2) with reamer (tool 2).
Installation seat check
The dimensions of the assembly seat have to be checked after preparation and before the transducer installation.
Use dummy plug SC 12/18 as follows:
1) Coat the end of the rod with the appropriate ink.
2) Lubricate the threaded part to prevent friction.
3) Insert the dummy plug and screw it fully down.
4) Remove the rod and examine it.
With the exception of 45° surfaces, the ink should be intact on the entire surface.
5.2. DRILLING TOOL KIT
VERSION
CODE
THREADING
TYPE
1
2
3
4
5
6
CORRECT SEAL
8
KF12
1/2-20UNF-2B
Ø 7.6
Ø 7.95
Ø 13
Ø 11.5 with
pilot guide
1/2-20UNF-2B
roughing
1/2-20UNF-2B
finishing
contact surface
CORRECT INSTALLATION
KF18
M18x1.5
Ø 9.75
Ø 10.1
Ø 20
Ø 16 with
pilot guide
M18x1.5
roughing
M18x1.5
finishing
80618_MAN_IO-LINK IMPACT_12-2019_ENG
beveled at the
of (A+B) (tool 6).
WRONG
WRONG
WRONG
CORRECT

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