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Summary of Contents for Bender CC613
- Page 1 CC613 charge controller Charge controller for use in electric vehicle charging stations, wallboxes or street light charging points CC613_D00381_07_M_XXEN/02.2023 Manual EN...
- Page 2 CC613_D00381_07_M_XXEN/02.2023...
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Page 3: Table Of Contents
CC613 charge controller Table of contents General instructions..................5 How to use the manual..........................5 Indication of important instructions and information..............5 1.2.1 Signs and symbols............................5 Service and Support............................ 5 Training courses and seminars........................ 5 Delivery conditions............................6 Inspection, transport and storage......................6 Warranty and liability.......................... - Page 4 Table of contents 4.3.10 Gateway variants with modem......................21 Con guration and testing................23 Con guration (depending on the variant)..................23 Local con guration of parameters...................... 23 Remote con guration of parameters ....................25 Factory settings............................25 Testing and system boot process......................26 Connectivity to the backend.........................
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Page 5: General Instructions
Recycling RoHS directives Service and Support Information and contact details about customer service, repair service or eld service for Bender devices are available on the following webside: Fast assistance | Bender GmbH & Co. KG. Training courses and seminars Regular face-to-face or online seminars for customers and other interested parties: www.bender.de ->... -
Page 6: Delivery Conditions
General instructions Delivery conditions The conditions of sale and delivery set out by Bender GmbH & Co. KG apply. These can be obtained in printed or electronic format. The following applies to software products: "Software clause in respect of the licensing of standard software as part of deliveries,... -
Page 7: Safety
CC613 charge controller Safety If the device is used outside the Federal Republic of Germany, the applicable local standards and regulations must be complied with. In Europe, the European standard EN 50110 applies. DANGER Risk of fatal injury due to electric shock! Touching live parts of the system carries the risk of: •... -
Page 8: Function
The default passwords should be changed to prevent unauthorised access. Intended use The CC613 charge controller, hereinafter referred to as "charge controller", is the main component of a charging system. It is intended for use in electric vehicle charging stations, wallboxes or street light charging points. -
Page 9: Product Description
CC613 charge controller • Con gurable 2-channel input/output extension interface for additional functionality • Internal temperature sensor to reduce the charging current depending on the ambient temperature • ISO 15118 Powerline Communication (PLC) for plug & charge and load management systems •... -
Page 10: Temperature Monitoring - Load Current And Cooling Monitoring
Function • Dynamic load management (DLM): The charge controller comes with DLM software, which can be fully used, independent of a backend connection. It detects which charging current is applied to which phase and thus prevents the occurrence of peak loads and unbalanced loads. Maximum number of charging points in a network: 250. •... -
Page 11: Led Indications
CC613 charge controller LED indications STATUS LED Front plate Orange Power on/system not ready for operation Blue System is starting Green System started, not yet ready for operation Flashing green System running, system ready for operation System error Ethernet Terminal D... -
Page 12: Dimensions And Mounting
Dimensions and mounting Dimensions and mounting Dimension diagram 23,5 111 (112,3*) Dimensions in mm acc. to ISO 2768 - m Dimensions incl. antenna socket Mounting DIN rail mounting Lateral distance to other equipment: 6 mm (self-heating) In the horizontal mounting position, the max. operating temperature is reduced by 15 °C (refer to "Other" in chapter "Technical data"). -
Page 13: Connection
CC613 charge controller Connection Connection conditions DANGER System parts may be live (charge controller terminals up to 230 V, charging station 400 V) Electric shock Before touching system parts, ensure that it has been de-energised. CAUTION Sharp-edged terminals Cut injuries Handle enclosure and terminals with care. -
Page 14: Wiring Diagram
Connection Wiring diagram Charging system with type 2 socket-outlet CC613_D00381_07_M_XXEN/02.2023... - Page 15 External Modbus (galvanic separation) Locking, control relay GPIO, optocoupler input Connection user interface (HMI) (not available with HEM-X2 variant) STATUS LED Data gateways with 4G modem: CC613-ELM4PR-M and CC613-ELM4PR Terminal assignment (depending on the variant) Input 0 V GND2 External Modbus GND (shield connected on one side)
- Page 16 Connection Connection locking actuators Type 2 socket-outlets (actuator type) Actuator Socket-outlet actuator wiring • Mennekes (31016, 31023, 31024, 31038) • Bals (801191-801195, 80300, 9743205000, 9743211000) Wire 3 (///) Wire 1 (/) Wire 2 (//) • Walther Werke (9743211000) Hella • Harting •...
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Page 17: Connectivity
CC613 charge controller Connectivity 4.3.1 Master/slave connection The charge controller serves as a data gateway. Master/slave operation requires the USB con guration interface (micro USB 2.0, master) to be connected to the USB type A interface (slave) via a USB cable. The master assumes the role of the OCPP backend for the slave. - Page 18 Connection Alternative connection for power contactor Alternatively, the power contactor can be controlled via the customer's own AC or DC mains part in combination with the 230 V relay (terminal H: 23, 24). Detail of wiring diagram chapter "Charging system with type 2 socket-outlet" Customer mains part (AC/DC) ADVICE Caution: DC residual currents caused by the contactor or the control relay are not detected.
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Page 19: Pe Monitoring
CC613 charge controller Weld check By means of the measuring lines (terminal H: WA, WB) impermissible closing of the contactor contacts, e.g. welding/sticking, can be detected. Wiring diagram ADVICE Risk of a short circuit! For the coupling of terminals WA and WB, devices for protection against a short circuit can be omitted in accordance with DIN VDE 0100-430 if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. -
Page 20: Control Pilot (Cp) And Proximity Pilot Connections (Pp)
Connection Wiring diagram ADVICE PE monitoring does not replace tests (e.g. protective earth resistance). ADVICE The Ethernet shield and the USB shield are directly connected to PE. This must be taken into account in the test! ADVICE HV test: WA is coupled to PE via a protective circuit and with approximately 140 k . Above 500 V, a leakage current ows to PE. -
Page 21: I/O Extension (Depending On The Variant)
CC613 charge controller 4.3.6 I/O extension (depending on the variant) The charge controller features a con gurable, two-channel I/O interface consisting of an optocoupler input and a relay output (plug connector socket J: In-, In+, 13, 14). • Parking management interface (the supported communication protocol is proprietary to Scheidt &... - Page 22 Connection • Connection is only possible when a micro SIM card is inserted in the SIM card slot located on the charge controller front panel. • The SIM card can have a PIN number which can be con gured via the Settings tab. •...
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Page 23: Con Guration And Testing
• Remote access - the ChangeCon guration command of the OCPP protocol is used (depending on the backend system) For more information on how to con gure the charge controller, visit www.bender.de/controller-wiki Local con guration of parameters In order to locally con gure the charging system via the charge controller, it is necessary to connect a micro USB cable to a laptop, PC or tablet computer with a standard USB host interface. - Page 24 Con guration and testing • Select the option "Browse my computer for driver software". • Click on the option "Select from a list of device drivers on my computer". • Select the category "Network adapters" from the list. • A separate window will open. Select the manufacturer "Microsoft Corporation" and the network adapter "Remote NDIS-Compatible Device".
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Page 25: Remote Con Guration Of Parameters
CC613 charge controller Application of changed parameters Parameter changes are not necessarily applied after submission. To submit all changed parameters, click the "Save & Restart" button at the bottom of the tab. A message indicating a necessary restart may appear. -
Page 26: Testing And System Boot Process
Con guration and testing Testing and system boot process After completing the con guration, the charge controller must be tested for operability. This can be done using a vehicle simulator. The following must be checked: • Successful boot process (for variants with OCPP: OCPP state - IDLE) •... -
Page 27: Plug Locking And Unlocking
CC613 charge controller Ethernet If the charge controller is connected to a valid network via Ethernet during the boot process and there is a DHCP server in the network, the charge controller obtains an IP address from the DHCP server. This IP address, which is assigned to the charge controller, can be determined by assigning a xed IP address at the DHCP server in your network. -
Page 28: Technical Data
Technical data Technical data Tabular data Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Rated voltage 250 V Pollution degree Overvoltage category II within terminal H Overvoltage category III, terminal H and all other terminals Rated impulse voltage, terminal H and all other terminals 6 kV Rated impulse voltage within terminal H 2.5 kV... - Page 29 CC613 charge controller SMA plug connector* for 4G antenna (optionally with 4G modem, terminal E) Frequency bands 800 MHz/850 MHz/900 MHz/1800 MHz/2100 MHz/2600 MHz 50 Ω Impedance Data rate GSM: GPRS: UL 85.6 kBit/s; DL 107 kBit/s EDGE: UL 236.8 kBit/s; DL 296 kBit/s UMTS: WCDMA: UL 384 kBit/s;...
- Page 30 Technical data Inputs (depending on the variant) Optocoupler (terminal J (Opto 1 In+, Opto 1 In-)) Input voltage DC 11.4 V…25.2 V Input current 2.3…6.4 mA Weld check (terminal H (WB, WA)) Input voltage AC 180 V…277 V Input current 0.6…1.3 mA Input PE (terminal B (PE, PE)) Outputs (depending on the variant)
- Page 31 CC613 charge controller Cable lengths/cable types Cable Shielded, one end of shield connected to PE HMI (user interface, terminal K) (depending on the variant) Connection cable RJ45, shielded Max. connection cable length internal 2 m Ethernet (terminal D) Connection cable CAT 6 Max.
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Page 32: Declaration Of Conformity
500 g Declaration of conformity Bender GmbH & Co. KG hereby declares that the device covered by the Radio Directive complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available at the following Internet address: https://www.bender.de/ leadmin/content/Products/CE/CEKO_CC613-4G.pdf... -
Page 33: Revision History
CC613 charge controller Accessory type Article no. Manual no. RFID105-L1 B94060105 D00453 RFID114 with RJ45 cable (length 500 mm) B94060114 D00328 Measuring current transformer CTBC17P-03-K0325 (cable variant, cable length B98080071 D00421 325 mm) Measuring current transformer CTBC17P-03 (PCB variant) 1, 2... - Page 34 Technical data Date Document version Valid from State/Modi cations software version 07/2021 Added: Chapter 1.9: Device-specific safety instructions Chapter 4.3.9: Wiring diagram changed Chapter 4.3.10: Wiring diagram added Chapter 4.3.15: Links to Modbus meters Chapter 4.3.17: Warning notice Chapter 5.1.8: Cybersecurity Chapter 6.1: Note on SMA plug connectors 02/2023 Manuals D00381 and D00423 were merged and...
- Page 35 CC613 charge controller CC613_D00381_07_M_XXEN/02.2023...
- Page 36 Nachdruck und Vervielfältigung Reprinting and duplicating nur mit Genehmigung des Herausgebers. only with permission of the publisher. Bender GmbH & Co. KG Bender GmbH & Co. KG Postfach 1161 • 35301 Grünberg • Deutschland PO Box 1161 • 35301 Grünberg • Germany Londorfer Str.
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