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Bender CC611 Manual

Bender CC611 Manual

Ev charge controller
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CC611 EV charge controller
Charge controller for electric vehicle charging stations,
wall boxes and street light charging points
Software version: D0490
CC611_D00253_00_M_XXEN / 07.2015

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Summary of Contents for Bender CC611

  • Page 1 Manual CC611 EV charge controller Charge controller for electric vehicle charging stations, wall boxes and street light charging points Software version: D0490 CC611_D00253_00_M_XXEN / 07.2015...
  • Page 2 Bender GmbH & Co. KG Londorfer Str. 65 • 35305 Gruenberg • Germany Postfach 1161 • 35301 Gruenberg • Germany Tel.: +49 6401 807-0 Fax: +49 6401 807-259 Email: info@bender.de Web: http://www.bender.de http://www.bender.de/manuals © Bender GmbH & Co. KG All rights reserved.

  • Page 3: Table Of Contents

    Table of Contents 1. Effective use of this manual ................7 Notes for the user ..................... 7 2. Safety information ................... 9 General safety information ................9 Work activities on electrical installations ..........9 Dangers dealing with the charge controller .......... 9 Precautions ......................
  • Page 4 Table of Contents 5.2.7 Plug lock connection ................... 23 5.2.8 Contactor connection .................. 24 5.2.9 Control Pilot (CP) and Proximity Contact (PP) connections ... 24 5.2.10 Meter connection ..................24 5.2.11 Connection to the RFID module .............. 24 6. Configuration and testing ................25 Configuration ....................
  • Page 5 Table of Contents 6.2.2 Connectivity to the backend ..............34 6.2.3 Meter connectivity ..................34 6.2.4 Plug locking and unlocking ............... 35 6.2.5 Charging ......................35 7. Connecting to the charge controller ............37 Establishing a network connection ............37 7.1.1 USB configuration interface ..............

  • Page 7: Effective Use Of This Manual

    1. Effective use of this manual 1.1 Notes for the user This manual is intended for experts in electrical engineering and electronics! In order to make it easier for you to find specific text passages or references in this manual and for reasons of comprehensibility, important information is emphasized by symbols.
  • Page 8 Effective use of this manual CC611_D00253_00_M_XXEN / 07.2015...

  • Page 9: Safety Information

    2. Safety information 2.1 General safety information In addition to these operating instructions, the leaflet "Safety instructions for Bender products“, which is delivered with the product, is an integral part of the device documentation. 2.2 Work activities on electrical installations Only qualified and skilled personnel are permitted to install, commis- ...

  • Page 10: Precautions

    Refer to Chapter 6.2. 2.5 Intended use The Bender CC611 charge controller, hereafter referred to as the charge con- troller, is the main component of a charge point and is designed for use in electric vehicle (EV) charging stations, wall boxes and street light charging points.

  • Page 11: Function

    3. Function 3.1 Device features Standard OCPP Implementation   Full OCPP Remote functionality   Binary OCPP implementation with band-width optimization and NAT   network compatibility Smart Grid enabled using standard OCPP functionality   Local and remote configuration ...

  • Page 12: Functional Description

    (EMH eHZ) is required. The essen- tial components of a charge point are shown in the following configurations: Charge point with type 2 socket:   CC611 Meter +12 V 0 V 12 V DC...
  • Page 13 Function Charge point with a cable and type 1 plug:   CC611_D00253_00_M_XXEN / 07.2015...
  • Page 14 Function Charge point with a cable and type 2 plug:   CC611_D00253_00_M_XXEN / 07.2015...

  • Page 15: Rfid Module

    Function When viewed from its correct mounting position on a DIN rail, the charge con- troller has a total of 9 connectors - See Chapter 5. Power flow toward the vehicle is controlled by the contactor (using a signal voltage of up to 30 V), which is itself controlled by the charge controller via a relay in the controller.

  • Page 16: Normal Operation

    Function Charge point RFID module Free Reserved Charging As seen on the charge point housing 3.3.2 Normal operation In normal operation, the boot-up sequence begins after 12 V is applied to the controller. After boot up, the system establishes a connection to the backend communication system if configured.

  • Page 17: Device Overview

    4. Device overview 4.1 Dimensions All dimensions in mm 22.5 charge controller RFID module RJ 45 CC611_D00253_00_M_XXEN / 07.2015...

  • Page 18: Din Rail Mounting

    Device overview 4.2 DIN rail mounting Fix the charge controller onto the DIN rail by pulling down the silver-coloured mounting clip (indicated in photos below). Position the charge controller and release the clip to allow the device to sit securely on the rail. Mounting clip CC611_D00253_00_M_XXEN / 07.2015...

  • Page 19: Connection

    Connection 5. Connection 5.1 Connection conditions Risk of electric shock! Even though the charge controller terminals have nominal voltages measuring up to 12 V, the charge point voltage is 230 V. Touching live parts of the system carries the risk of DANGER electric shock.

  • Page 20: Connectivity

    Connection 5.2 Connectivity The charge controller connections are shown below. Charge controller front panel USB configuration interface (USB 2) CC611 SIM card reader LEDs for bootup sequence/online connectivity/connectivity to backend Antenna ANTENNE USB interface for Ethernet/WiFi adapter (USB 1) Optocoupler (Anode)

  • Page 21: Usb Configuration Interface

    Connection 5.2.1 USB configuration interface The USB configuration interface (USB 2) on the charge controller front panel is connected to a conventional laptop, PC or tablet computer with a normal USB host interface via a micro USB cable. This interface allows the device to be configured locally and it enables software updates.

  • Page 22: Usb Interface For Ethernet/Wifi Adapter

    Connection 5.2.4 USB interface for Ethernet/WiFi adapter The USB Ethernet/WiFi interface (USB 1) provides a way of connecting the charge controller to an existing Ethernet/WiFi network. USB Ethernet dongles from Apple and Digitus are supported. 5.2.5 Front panel LEDs The LEDs located on the front panel are used as indicators during boot-up, on- line connectivity to a backend system and charging.

  • Page 23: Plug Lock Connection

    Connection 5.2.7 Plug lock connection Under normal operating conditions, the type 2 socket automatically "locks" the plug connecting the charge point to a vehicle. The locking action is visu- ally indicated by the status LEDs and is loud enough to be heard. After discon- necting the plug from the vehicle, the charge point socket automatically unlocks the charge point socket and the cable can be removed.

  • Page 24: Contactor Connection

    Connection 5.2.8 Contactor connection The charge controller controls the contactor that in turn controls the power flow toward the vehicle. Contactor control is exercised by a relay in the charge controller using DC voltages up to 30 V. The actual power for the signal circuit has to be looped into the circuit by correct wiring.

  • Page 25: Configuration And Testing

    Configuration and testing 6. Configuration and testing 6.1 Configuration The charge point can be configured: Locally whereby the charge controller provides a web interface via the   USB configuration interface (USB 2) Remotely by utilizing the ChangeConfiguration command of the OCPP ...
  • Page 26 Configuration and testing An example of a local configuration web interface is shown on the following page. The information shows that the charge point has successfully connect- ed to the backend and is not currently charging. The web page can be divided into two sections: Status information (under the heading "ChargePointState") ...
  • Page 27 Configuration and testing Ebee Charge Point Control Interface Refresh ChargePointState Connector 1 State IDLE Connector 1 OCPP State IDLE NetworkState CONNECTED IMSI 262011201852415 IMEI 3526780145067559 ICCID 89490200001094332619 ATCOPS 0,1,‘‘TMO D‘‘,0 ATCREG 0,1,1406,9D26 24,99 ATCSQ TMO D Network ChargePointUUID f45420c5-2daa-4656-ae4c-2050312ff7f2 MeterSerial No Id read yet MeterValue Wh MeterPower W...

  • Page 28: Chargepointid

    Configuration and testing 6.1.1.1 ChargePointId ChargePointId is used by the charge point to identify itself to the backend sys- tem. Factory set, this number is derived from the International Mobile Equip- ment Identity (IMEI) number of the built-in 3G modem and the operator id registered for ebee.

  • Page 29: Application Of Changed Parameters

    Configuration and testing If the SIM card does not request a PIN number, the charge point will automat- ically try to detect the correct Access Point Name (APN) settings based on the network name of the operator to which the charge point connects. If a PIN number is requested by the SIM card or a non-standard APN must be used, the four parameters must be configured manually.

  • Page 30: Hostname/Port

    Configuration and testing The parameters configured are: Hostname and Port   WSATO   HeartBeatInterval   ConnectionTimeOut   MeterDefaultSampleInterval   ClockAlignedDataInterval   FreeCharging   EffectiveAmps   TempDelta   NetworkType   BinaryOCPP ...

  • Page 31: Wsato

    Configuration and testing 6.1.2.2 WSATO WSATO is identical to the locally configured OCPPBackendURL parameter. If the charge point is operated using conventional OCPP, the OCPPBackendURL parameter needs to be configured to contain a full URL, including the host- name, port number and sub-URL of the backend system. Default: http://elinc.de:8080/OCPPSoapServerIndigo/services/CentralSys- temService 6.1.2.3...

  • Page 32: Clockaligneddatainterval

    Configuration and testing 6.1.2.6 ClockAlignedDataInterval This parameter determines how often meter values are sent to the backend system regardless of whether or not a transaction is ongoing. These meter val- ues enable the total energy consumption of the charge point - information which is important for the grid operator - to be determined.

  • Page 33: Auth_Stop_Charge

    Configuration and testing Binary OCPP (parameter value set to 1)   Conventional plain OCPP (parameter value set to 0).   Default: 1 Binary OCPP has a capacity of 5 MB per month whereas conventional plain OCPP has a capacity of between 50 MB and 200 MB per month.

  • Page 34: Testing

    Configuration and testing 6.2 Testing Once configuration has been completed, the charge controller needs to be tested for operability. Testing ensures that: A successful boot-up has taken place   Connectivity to the backend has been established   Meter connectivity is possible ...

  • Page 35: Plug Locking And Unlocking

    Configuration and testing 6.2.4 Plug locking and unlocking After boot-up and a successful online connection, plug locking and unlocking can be tested to see if the type 2 socket was correctly attached to the charge controller. First insert a plug that connects the charge point with a vehicle into the ...
  • Page 36 Configuration and testing CC611_D00253_00_M_XXEN / 07.2015...

  • Page 37: Connecting To The Charge Controller

    Connecting to the charge controller 7. Connecting to the charge controller The charge controller runs the Linux operating system (OS). The easiest way to connect to the system is to connect through a TCP/IP network connection. This can be done by establishing a network connection. 7.1 Establishing a network connection Establishing a network connection can be done using one of following alter- natives:...

  • Page 38: Usb Ethernet Interface Via A Usb Ethernet Dongle

    Connecting to the charge controller is connected. Therefore communication with the charge controller is based on this IP address. 7.1.2 USB Ethernet interface via a USB Ethernet dongle If Ethernet is connected to a valid network during boot-up of the charge con- troller, and a DHCP Server exists in this network, the charge controller obtains an IP address from the DHCP server.

  • Page 39: Technical Data

    Technical data 8. Technical data ( )* = Factory settings 8.1 Tabular data Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Rated voltage ................................12 V Overvoltage category/Pollution degree........................III/3 Rated impulse withstand voltage .......................... 500 V Application range ........................≤ 2000 m above sea level Supply voltage Nominal supply voltage ..........................DC 12 V...
  • Page 40 Technical data Operating principle ............................N/C operation Electrical service life ........................10,000 switching cycles Contact data acc. to IEC 60947-5-1: Rated operational voltage ............................30 V Rated operational current ............................1 A Minimum contact rating......................1 mA at AC/DC ≥ 10 V Environment/EMC EMC...................................

  • Page 41: Standards, Approvals, Certification

    RFID acc. to MIFARE   8.3 Ordering information Type Version Art. No. CC611 -1P3 (DC 12 V) B 9406 0000 which includes the RFID module, RJ45 cable (length 500 mm) for the RFID module and connector plugs CC611_D00253_00_M_XXEN / 07.2015...
  • Page 42 Technical data CC611_D00253_00_M_XXEN / 07.2015...

  • Page 43: Transport And Malfunction

    Inspect the dispatch packaging and equipment packaging for damage, and compare the contents of the package with the delivery documents. In the event of damage in transit, please inform the Bender company immediately: Bender GmbH & Co.KG Londorfer Straße 65 35305 Grünberg...
  • Page 44 Old Equipment from users other than private households, which was   bought new after 13 August 2005 can be returned to the manufacturer for disposal. More information on the disposal of Bender devices can be found at www.bender-de.com under Service and Support. CC611_D00253_00_M_XXEN / 07.2015...

  • Page 45: Index

    INDEX Antenna 21 General safety information 9 Assigning another IP address 38 Automatic charge controller resets 29 Inspection 43 Charge controller - dangers 9 - front panel 22 - Intended use 10 - precautions 10 Configuration 25 Malfunction 43 - local 25 Maßbild 41 - remote 29 Mounting 18...
  • Page 46 - AUTH_STOP_CHARGE 33 Standards, approvals, certification 41 - BinaryOCPP 32 Support 43 - BinaryOCPPHostname 28 - BinaryOCPPPort 28 Technical data 39 - ChargePointId 28 - connection 40 - ClockAlignedDataInterval 32 - Environment/EMC 40 - Communication Interface 28 - Inputs/outputs 39 - ConnectionTimeOut 31 - supply voltage 39 - EffectiveAmps 32...
  • Page 48 Bender GmbH & Co. KG Londorfer Str. 65 • 35305 Gruenberg • Germany Postfach 1161 • 35301 Gruenberg • Germany Tel.: +49 6401 807-0 Fax: +49 6401 807-259 Email: info@bender.de Web: http://www.bender.de Photos: Bender archives.

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