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Decentral Intelligent Servo
DIS-2 48/10
DIS-2 48/10 IC
DIS-2 48/10 FB
Mounting Instructions
Version 3.0
1
General
1.1
Documentation
This installation information serves the purpose of a safe use of the DIS-2 series servo positioning
controller. It contains safety notes, which must be complied with.
Further information can be found in the following manuals of the DIS-2 product range:
User Manual "DIS-2 48/10, DIS-2 48/10 IC, DIS-2 48/10 FB": Description of the device
functionality as well as notes of the operation of the DIS-2.
Further on the description of the software functions of the firmware including RS232
communication. Description of the parameterisation program DIS-2 ServoCommander with
instructions on the commissioning of an DIS-2 series servo positioning controller
CANopen Manual " Decentral Intelligent Servo DIS-2 48/10": Description of the implemented
CANopen protocol as per DSP402.
Metronix Meßgeräte und Elektronik GmbH
Kocherstraße 3
D-38120 Braunschweig
Germany
Telefon:
+49-(0)531-8668-0
Telefax:
+49-(0)531-8668-555
E-mail:
vertrieb@metronix.de
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Related Manuals for Metronix DIS-2 48/10
Summary of Contents for Metronix DIS-2 48/10
- Page 1 It contains safety notes, which must be complied with. Further information can be found in the following manuals of the DIS-2 product range: User Manual “DIS-2 48/10, DIS-2 48/10 IC, DIS-2 48/10 FB”: Description of the device functionality as well as notes of the operation of the DIS-2.
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Page 2: Safety Notes For Electrical Drives And Controllers
The safety note indicates a possible perilous voltage. General notes In case of damage resulting from non-compliance with the safety notes in this manual, Metronix Meßgeräte und Elektronik GmbH will not assume any liability. Sound and safe operation of the servo drive controller requires proper and professional transportation, storage, assembly and installation as well as proper operation and maintenance. -
Page 3: Danger Resulting From Misuse
Safety notes for electrical drives and controllers Page 3 In case you do not have any user notes for the servo drive controller, please contact your sales representative. Immediately demand these documents to be sent to the person responsible for the safe operation of the servo drive controller. If you sell, rent and/or otherwise make this device available to others, these safety notes must also be included. -
Page 4: General Safety Notes
Safety notes for electrical drives and controllers Page 4 Safety notes 2.4.1 General safety notes The servo drive controller corresponds to IP54 class of protection as well as pollution level 1. Make sure that the environment corresponds to this class of protection and pollution level. Only use replacements parts and accessories approved by the manufacturer. - Page 5 Safety notes for electrical drives and controllers Page 5 Prevention of accidents, injuries and/or damages: Additionally secure vertical axes against any kind of dangerous movements after the motor has been switched off, e.g. by means of: Mechanical locking of the vertical axle, External braking, catching or clamping devices or Sufficient balancing of the axle.
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Page 6: Protection Against Contact With Electrical Parts
Safety notes for electrical drives and controllers Page 6 2.4.3 Protection against contact with electrical parts This section only concerns devices and drive components carrying voltages exceeding 50 V. Contact with parts carrying voltages of more than 50 V can be dangerous for people and may cause electrical shock. -
Page 7: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)
Safety notes for electrical drives and controllers Page 7 2.4.4 Protection against electrical shock by means of protective extra-low voltage (PELV) All connections and terminals with voltages between 5 and 50 Volts at the servo drive controller are protective extra-low voltage, which are designed safe from contact in correspondence with the following standards: International: IEC 60364-4-41 European countries within the EU: EN 50178/1998, section 5.2.8.1. -
Page 8: Protection Against Contact With Hot Parts
Safety notes for electrical drives and controllers Page 8 2.4.6 Protection against contact with hot parts DANGER! Housing surfaces may be hot! Risk of injury! Risk of burning! Do not touch housing surfaces in the vicinity of heat sources! Danger of burning! Before accessing devices let them cool down for 10 minutes after switching them off. -
Page 9: Technical Data
Brake Chopper Brake Chopper is integrated; U Chop external braking resistor with 4.7 Ω / 100 W recommended (only DIS-2 48/10 FB) Motor connection specifications [X301 to X303]: Specifications for operation with 48 V DC / T = 50°C Housing,max... - Page 10 Technical data Page 10 Resolver evaluation [X2]: Suitable Resolver Industry standard, single speed, exciting frequency 10 kHz, transfer ration ü = 1 : 0.5 Resolution > 12 Bit ( typ. 15 Bit) Delay time signal detection < 200 µs Speed resolution ca.
- Page 11 Technical data Page 11 Evaluation of Optical Encoders [X2]: supported only by DIS-2 48/10 FB ! Suitable encoder pulse counts Programmable 32 to 1024 periods per turn Input signal level 5 V differential inputs / RS422-standard Power supply for encoder +5 V / 100 mA max.
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Page 12: Mechanical Installation
Mechanical installation Page 12 Incremental encoder output [X1] (DOUT1, DOUT2): Number of lines Programmable 32 / 64 / 128 / 256 / 512 / 1024 lines / turn Connection level 24 V single ended / maximum 20 mA output current ≈... -
Page 13: Position And Alignment Of The Connectors
DIS-2 48/10 front view with pin assignment of X1 8 7 6 5 8 7 6 5 4 3 2 1 4 3 2 1 Figure 3: DIS-2 48/10 IC and DIS-2 48/10 FB front view with pin assignment of X1... - Page 14 Mechanical installation Page 14 X2 is the connector for the angle sensor. It is a multifunctional interface with support for the following angle sensors: resolver (industry standard - 10kHz exciting frequency, transfer ration 1 : 0,5) analogue hall sensors (SIN- and COS signals) Stegmann HIPERFACE Incremental encoders (with differential signals, 128 to 4096 lines/turn) Digital Hall sensors (six-step-encoder)
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Page 15: Dimensions Of The Housing
Mechanical installation Page 15 Dimensions of the housing Figure 5: DIS-2 dimensions of the housing... - Page 16 Mechanical installation Page 16 Mounting The electronic will be mounted directly to the motor using a seal. The mounting flange at the motor should have a smooth surface with a circular slot to achieve the highest protection against water. Achieving the protective class of IP67 is possible by using a good mechanical construction. Figure 6: DIS-2 application example –...
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Page 17: Electrical Installation
Electrical installation Page 17 Electrical installation Pin configuration Power supply and I/O [X1] for DIS-2 48/10 Connector type at DIS-2: AMP Junior Timer 1-963215-1 Counter Plug: AMP 1-963217-1 and with 18 contacts 929938-1 Interface Description: Pin No. Denomination Value Specification DIN9 0 V...24 V... - Page 18 Electrical installation Page 18 Pin configuration Power supply and I/O [X1] for DIS-2 48/10 IC Connector type at DIS-2: Phoenix PLUSCON – VARIOCON Counter Plug: Phoenix PLUSCON – VARIOCON Set, with: 1x VC-TFS2 2x VC-TFS8 1x VC-TR2/3M 1x VC-MEMV-T2-Z 1x VC-EMV-KV-PG21-(11,5-15,5/13,5) Dimensions approx.
- Page 19 +48 V / 15 A Intermediate circuit voltage (DC-bus) nom. Note: The DIS-2 48/10 FB has separate connectors for the CAN-Bus (X401, X402) and for the serial interface (X5) – for details about these connections please refer to the user manual...
- Page 20 Electrical installation Page 20 Pin configuration Encoder Interface [X2] Connector type at DIS-2: JST No. B16B-PHDSS Counter Plug: JST No. PHDR-16VS with up to 16 contacts JST No. SPHD-002T-P0.5 Interface Description: Pin No. Denomination Value Specification Resolver Others (Resolver Version) Reference GND for incremental encoder / analogue hall sensor / Stegmann Hiperface encoder Reference GND for hall sensors and / or motor...
- Page 21 X302 PHASE_V 32 A RMS,max 0 Hz...200 Hz X303 PHASE_W Pin configuration brake resistor [X304]...[X305] (only DIS-2 48/10 FB) Connector type at DIS-2: 2.8 mm FAST-ON male Counter Plug: 2.8 mm FAST-ON female (outside isolated) Interface Description: X30x Denomination Value...
- Page 22 Wiring Example – Connections to [X1] Figure 6 shows a typical application with two or more DIS-2 48/10 connected to the 48V power supply, to the 24V logic supply and to a controller or a PLC. The main supply, EMC filters in the main and a...
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Page 23: Emc-Compliant Wiring
EMC-compliant wiring Page 23 To control the DIS-2 via analogue input, it is strongly recommended to use a shielded and twisted pair for AINx / #AINx. Even if the PLC provides a single ended analogue output only, this technique should be used. -
Page 24: Connection Between Dis-2 And Power Supply
EMC-compliant wiring Page 24 Connection between DIS-2 and power supply Use cables with sufficient cross section to reduce “ground bouncing” on the DC bus supply: 2.5 mm² (AWG13) cables should be sufficient for line length up to 5 m between power supply and DIS-2 To connect multiple DIS-2 to one power supply use a star wiring technique as shown in Figure 7 .
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