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Related Manuals for Metronix ARS 2100 SE Series
Summary of Contents for Metronix ARS 2100 SE Series
- Page 1 Servo drives ARS 2100 SE Standard Edition Mounting Instruction Metronix Meßgeräte und Elektronik GmbH Phone: +49-(0)531-8668-0 Kocherstraße 3 Telefax: +49-(0)531-8668-555 38120 Braunschweig E-Mail: vertrieb@metronix.de Germany http://www.metronix.de...
- Page 2 Metronix does not guarantee that the products meet the buyer’s demands and purposes or that they work together with other products selected by the buyer. Metronix does not assume any liability for damages resulting from the combined use of its products with other products or resulting from improper handling of machines or systems.
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Page 3: Table Of Contents
Page 3 CONTENTS GENERAL......................5 1.1 Documentation.....................5 SAFETY NOTES FOR ELECTRICAL DRIVES AND CONTROLLERS....6 2.1 Used symbols....................6 2.2 General notes....................6 2.3 Danger resulting from misuse..............8 2.4 Safety notes....................8 2.4.1 General safety notes..............8 2.4.2 Safety notes for assembly and maintenance......10 2.4.3 Protection against contact with electrical parts......11 2.4.4 Protection against electrical shock by means of protective extra-low voltage (PELV).............12... - Page 4 Page 4 5.5 Wiring diagram Motor [X6] and Power Supply [X9]........30 5.6 Pin assignment Incremental Encoder Input [X10]........33 5.7 Pin assignment Incremental Encoder Output [X11]........34 5.8 Ethernet communication [X18]..............35 5.9 USB communication [X19].................36 5.10 Pin assignment SAFE TORQUE OFF [X40]..........36 5.11 SD-/SDHC-/MMC-Card slot...............37 5.11.1 BOOT-DIP-Switch...............37...
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Page 5: General
1 General 1.1 Documentation This installation information serves the purpose of a safe use of the ARS 2100 SE series servo drives. It contains safety notes, which must be complied with. Further information can be found in the following manuals of the ARS 2000 product range: ... -
Page 6: Safety Notes For Electrical Drives And Controllers
The safety note indicates a possible perilous voltage. 2.2 General notes In case of damage resulting from non-compliance with the safety notes in this manual, Metronix Meßgeräte und Elektronik GmbH will not assume any liability. Prior to the initial use you must read chapter 2 Safety notes for electrical drives and controllers, starting on page 6 and chapter 7 EMC-compliant cabling, starting on page 41. - Page 7 Additional requirements for the servo drives concerning the UL approval Page 7 TRAINED AND QUALIFIED PERSONNEL in the sense of this product manual or the safety notes on the product itself are persons who are sufficiently familiar with the project, the setup, assembly, commissioning and operation of the product as well as all warnings and precautions as per the instructions in this manual and who are sufficiently qualified in their field of expertise: ...
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Page 8: Danger Resulting From Misuse
Page 8 Safety notes for electrical drives and controllers 2.3 Danger resulting from misuse DANGER! High electrical voltages and high load currents! Danger to life or serious personal injury from electrical shock! DANGER! High electrical voltage caused by wrong connections! Danger to life or serious personal injury from electrical shock! DANGER! Surfaces of device housing may be hot! - Page 9 Additional requirements for the servo drives concerning the UL approval Page 9 For notes on installation corresponding to EMC, please refer to chapter 7 EMC-compliant cabling, starting on page 41. The compliance with the limits required by national regulations is the responsibility of the manufacturer of the machine or system. The technical data and the connection and installation conditions for the servo drive are to be found in this product manual and must be met.
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Page 10: Safety Notes For Assembly And Maintenance
Page 10 Safety notes for electrical drives and controllers 2.4.2 Safety notes for assembly and maintenance The appropriate DIN, VDE, EN and IEC regulations as well as all national and local safety regulations and rules for the prevention of accidents apply for the assembly and maintenance of the system. The plant engineer or the operator is responsible for compliance with these regulations: The servo drive must only be operated, maintained and/or repaired by personnel trained and qualified for working on or with electrical devices. -
Page 11: Protection Against Contact With Electrical Parts
Additional requirements for the servo drives concerning the UL approval Page 11 Carry out work in the machine area only, if AC and/or DC supplies are switched off. Switched off output stages or servo drive enablings are no suitable means of locking. In the case of a malfunction the drive may accidentally be put into action. -
Page 12: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)
Page 12 Safety notes for electrical drives and controllers dimensioning and corresponding short-circuit protection. The device comprises a rapid discharge circuit for the DC bus as per EN 60204-1. In certain device constellations, however, mostly in the case of parallel connection of several servo drives in the DC bus or in the case of an unconnected brake resistor, this rapid discharge may be rendered ineffective. -
Page 13: Protection Against Contact With Hot Parts
Additional requirements for the servo drives concerning the UL approval Page 13 DANGER! Dangerous movements! Danger to life, risk of injury, serious personal injuries or property damage! For the reasons mentioned above, personal protection must be ensured by means of monitoring or superordinated measures on the device. -
Page 14: Protection During Handling And Assembly
Page 14 Safety notes for electrical drives and controllers 2.4.7 Protection during handling and assembly Handling and assembly of certain parts and components in an unsuitable manner may under adverse conditions cause injuries. DANGER! Risk of injury due to improper handling! Personal injury due to pinching, shearing, cutting, crushing! The following general safety notes apply: Comply with the general setup and safety regulations on handling and assembly. -
Page 15: Technical Data
Additional requirements for the servo drives concerning the UL approval Page 15 3 Technical data Range ARS 2102 SE ARS 2105 SE ARS 2108 SE Metronix part number – with STO 9200-2102-30 9200-2105-30 9200-2108-30 Metronix part number – without STO 9200-2102-31 9200-2105-31... - Page 16 Additional requirements for the servo drives concerning the UL approval Page 16 Range ARS 2102 SE ARS 2105 SE ARS 2108 SE Metronix part number – with STO 9200-2102-30 9200-2105-30 9200-2108-30 Metronix part number – without STO 9200-2102-31 9200-2105-31 9200-2108-31 Auxiliary equipment Counterplug PHOENIX Mini-Combicon MC1.5/8-STF-3.81 BK...
- Page 17 Additional requirements for the servo drives concerning the UL approval Page 17 Range ARS 2102 SE ARS 2105 SE ARS 2108 SE Metronix part number – with STO 9200-2102-30 9200-2105-30 9200-2108-30 Metronix part number – without STO 9200-2102-31 9200-2105-31 9200-2108-31 Auxiliary equipment Counterplug PHOENIX Mini-Combicon MC1.5/8-STF-3.81 BK...
- Page 18 Additional requirements for the servo drives concerning the UL approval Page 18 Limit frequency > 300 kHz (high-resolution signal) Limit ca. 10 kHz (commutation track) Limit ® Additional communication interface EnDat (Heidenhain) and HIPERFACE (Sick-Stegmann) Output supply 5 V or 12 V; max. 300 mA; current limited, control via sensor lines set point programmable via software Digital inputs and outputs [X1]:...
- Page 19 Additional requirements for the servo drives concerning the UL approval Page 19 Logic outputs general Galvanically separated, 24 V (8 ...30 V) active high DOUT0 Operational state 24 V, max. 100 mA DOUT1 Freely configurable 24 V, max. 100 mA DOUT2 Freely configurable, optional use 24 V, max.
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Page 20: Mechanical Installation
Additional requirements for the servo drives concerning the UL approval Page 20 4 Mechanical installation 4.1 Important notes Only use the servo drive ARS 2100 SE as a built-in device for switch cabinets Mounting position vertical with supply lines [X9] on top ... - Page 21 Additional requirements for the servo drives concerning the UL approval Page 21 100 mm installation free space for a sufficient ventilation of the servo drives ARS 2100 SE [X40] Safe Torque Off (STO) SIL3 CL3 acc. EN61800-5-2, recommended: EN62061/Cat.4 PLe acc. EN ISO 59 mm 13849-1 (only for the devices with STO)
- Page 22 Additional requirements for the servo drives concerning the UL approval Page 22 [X11] OUT [X10] IN [X1] I/O [X9] Figure 2: Servo drive ARS 2102 SE: Top view [X2B] ENCODER [X2A] RESOLVER [X6] Figure 3: Servo drive ARS 2102 SE: Bottom view Mounting Instructions „Servo drives ARS 2100 SE“...
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Page 23: Mounting
Additional requirements for the servo drives concerning the UL approval Page 23 4.2 Mounting The servo drive ARS 2100 SE has attachment lugs on the top and the bottom of the device. These lugs are used to mount the servo drive vertically to a control cabinet plate. The lugs are part of the cooling body profile. -
Page 24: Electrical Installation
Additional requirements for the servo drives concerning the UL approval Page 24 5 Electrical installation If they have the same DC bus voltage, it is possible to couple multiple servo drives of the ARS 2100 FS / SE series. Caution! DC bus coupling is not allowed while the PFC stage is active. -
Page 25: Pin Assignment I/O Communication [X1]
Additional requirements for the servo drives concerning the UL approval Page 25 5.1 Pin assignment I/O communication [X1] Pin No. Denomination Values Specification AGND Shield for analogue signals, AGND AGND Reference potential for analogue signals = 10V AIN0 Set point input 0, differential, max. 30V input 30kΩ... -
Page 26: Pin Assignment Resolver [X2A]
Additional requirements for the servo drives concerning the UL approval Page 26 5.2 Pin assignment Resolver [X2A] Pin No. Denomination Values Specification 3,5V / 5-10kHz SINE trace signal, differential > 5k 3,5V / 5-10kHz COSINE trace signal, differential > 5k AGND Shield for signal pairs (inner shield) GND (0 V) -
Page 27: Pin Assignment Encoder [X2B]
Pin assignment: Analog incremental encoder [X2B] In case of wrong activated voltage supply, the encoder can be destroyed! Make sure the correct supply voltage is activated, before connected to [X2B]! Therefore, start the parameterization software Metronix ServoCommander ® and select Parameters/Device parameters/Angle encoder settings. - Page 28 Additional requirements for the servo drives concerning the UL approval Page 28 Output of the incremental encoder D-SUB connector with serial communication at X2B interface at the motor TEMP- TEMP+ U_SENS+ U_SENS- DATA #DATA SCLK #SCLK Male COS_Z0 #COS_Z0 SIN_Z0 #SIN_Z0 Shield connector Cable shield...
- Page 29 Additional requirements for the servo drives concerning the UL approval Page 29 *) Heidenhain Encoder: A SIN_Z0; B COS_Z0; C SIN_Z1; D COS_Z1 Mounting Instructions „Servo drives ARS 2100 SE“ Version 5.0...
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Page 30: Pin Assignment Can [X4]
Additional requirements for the servo drives concerning the UL approval Page 30 5.4 Pin assignment CAN [X4] Pin No. Denomination Values Specification Not occupied CAN-GND, galvanically connected to GND in servo drive CANL CAN-Low signal line CANH CAN-High signal line See Pin no. -
Page 31: Wiring Diagram Motor [X6] And Power Supply [X9]
Additional requirements for the servo drives concerning the UL approval Page 31 5.5 Wiring diagram Motor [X6] and Power Supply [X9] ARS 2100 SE 100 VAC ... 230 VAC Power Supply [X9] main fuse +/- 10 % Mains phase Mains neutral conductor Pos. - Page 32 Additional requirements for the servo drives concerning the UL approval Page 32 The servo drive ARS 2100 SE is connected to the supply voltage, the motor, the brake resistor and the holding brakes as shown in Figure 5. The operation of the servo drive ARS 2100 SE requires a 24V supply source for the electronics, which is connected to the terminals +24V and GND24V.
- Page 33 Additional requirements for the servo drives concerning the UL approval Page 33 Connect the inner shields to Pin 3; maximum length 40 mm Maximum length of unshielded cores 35 mm Connect total shield on the servo drive flat to PE terminal; maximum length 40 mm. Use shield clamp (SK14) or connect the shield to PE screw terminal ...
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Page 34: Pin Assignment Incremental Encoder Input [X10]
Additional requirements for the servo drives concerning the UL approval Page 34 5.6 Pin assignment Incremental Encoder Input [X10] Pin No. Denomination Values Specification 120 A / CLK 5V / R Incremental encoder signal A / Stepper motor signal CLK positive polarity as per RS422 ... -
Page 35: Pin Assignment Incremental Encoder Output [X11]
Additional requirements for the servo drives concerning the UL approval Page 35 5.7 Pin assignment Incremental Encoder Output [X11] Pin No. Denomination Values Specification 66 *) 5V / R Incremental encoder signal A 66 *) 5V / R Incremental encoder signal A# ... -
Page 36: Ethernet Communication [X18]
Additional requirements for the servo drives concerning the UL approval Page 36 5.8 Ethernet communication [X18] Ethernet interface [X18] Functions UDP communication, 10/100 MBaud, automatic selection Connector type RJ 45 socket Communication protocol UDP communication Pin No. Specification Transmission signal + ( TX+ ) Pair 3 Transmission signal- ( TX- ) Pair 3... -
Page 37: Usb Communication [X19]
5.9 USB communication [X19] The ARS 2100 SE servo drive comprises a USB (universal serial bus) communication interface, which is for connection via PC and for using the parameterisation tool Metronix ServoCommander ® The USB communication interface requires no auxiliary power supply. - Page 38 Additional requirements for the servo drives concerning the UL approval Page 38 Mounting Instructions „Servo drives ARS 2100 SE“ Version 5.0...
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Page 39: Sd-/Sdhc-/Mmc-Card Slot
Additional requirements for the servo drives concerning the UL approval Page 39 5.11 SD-/SDHC-/MMC-Card slot The ARS 2100 SE servo drive comprises a SD-/SDHC-/MMC-Card slot for the support of Firmware downloads (initialisation via boot switches) and uploads and downloads of parameter sets. SD-Card slot Card types SD, SDHC and MMC... -
Page 40: Functional Safety Technology
STO („Safe Torque Off“). 6.1 General The servo drive ARS 2100 SE series devices with STO are delivered with integrated functions for safety- related motion monitoring and motion control. Use the function “Safe Torque Off” (STO) whenever you have to reliably disconnect the energy supply to the motor in your particular application. -
Page 41: Emc-Compliant Cabling
Additional requirements for the servo drives concerning the UL approval Page 41 7 EMC-compliant cabling The following must be considered for an EMC-compliant setup of the drive system: Suitable installation and suitable wiring of all connection cables provided, the servo drives ARS 2100 SE fulfill the requirements of the corresponding product standard EN 61800-3. -
Page 42: Operation With Long Motor Cables
Additional requirements for the servo drives concerning the UL approval Page 42 DANGER! For safety reasons, all PE ground conductors must be connected prior to initial operation. The EN 61800-5-1 regulations for protective earthing must be complied with during installation! 7.1 Operation with long motor cables Compliance with the EMC standard EN 61800-3 is only guaranteed for motor cable lengths of up to 25 m. -
Page 43: Additional Requirements For The Servo Drives Concerning The Ul Approval
Additional requirements for the servo drives concerning the UL approval Page 43 8 Additional requirements for the servo drives concerning the UL approval This chapter gives further information concerning the UL approval of the ARS 2102 SE, ARS 2105 SE and ARS 2108 SE.
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