Metronix BL 4000-C Series Mounting Instructions
Hide thumbs
Also See for BL 4000-C Series:
- Product manual (298 pages) ,
- Mounting instructions (89 pages)
Subscribe to Our Youtube Channel
Related Manuals for Metronix BL 4000-C Series
Summary of Contents for Metronix BL 4000-C Series
- Page 1 Metronix Meßgeräte und Elektronik GmbH Kocherstr. 3 38120 Braunschweig Telefon: 0531 8668-0 Telefax: 0531 8668-555 Mounting Instructions PRELIMINARY Servo drives BL 4000-C...
- Page 2 Metronix does not guarantee that the products meet the buyer’s demands and purposes or that they work together with other products selected by the buyer. Metronix does not assume any liability for damages resulting from the combined use of its products with other products or resulting from improper handling of machines or systems.
-
Page 3: Table Of Contents
Page 3 Contents General ........................... 4 1.1 Documentation .............................. 4 Safety notes for electrical drives and controllers .............. 5 2.1 Used symbols ..............................5 2.2 General notes ..............................5 2.3 Danger resulting from misuse ........................7 2.4 Safety notes ..............................7 2.4.1 General safety notes .......................... -
Page 4: General
General Documentation This installation information serves the purpose of a safe use of the BL 4000-C series servo drives. It contains safety notes, which must be complied with. Further information can be found in the following manuals of the BL 4000-C product range: ... -
Page 5: Safety Notes For Electrical Drives And Controllers
CAUTION! DANGEROUS VOLTAGE. The safety note indicates a possible perilous voltage. General notes In case of damage resulting from non-compliance with the safety notes in this manual, Metronix Meßgeräte und Elektronik GmbH will not assume any liability. INFORMATION Prior to the initial use you must read chapter 2 Safety notes for electrical drives and controllers, starting on page 5 and chapter 7 EMC-compliant cabling, starting on page 36. - Page 6 Page 6 Safety notes for electrical drives and controllers TRAINED AND QUALIFIED PERSONNEL in the sense of this product manual or the safety notes on the product itself are persons who are sufficiently familiar with the project, the setup, assembly, commissioning and operation of the product as well as all warnings and precautions as per the instructions in this manual and who are sufficiently qualified in their field of expertise: ...
-
Page 7: Danger Resulting From Misuse
Safety notes for electrical drives and controllers Page 7 Danger resulting from misuse DANGER! High electrical voltages and high load currents! Danger to life or serious personal injury from electrical shock! DANGER! High electrical voltage caused by wrong connections! Danger to life or serious personal injury from electrical shock! DANGER! Surfaces of device housing may be hot! Risk of injury! Risk of burning! - Page 8 Page 8 Safety notes for electrical drives and controllers For notes on installation corresponding to EMC, please refer to chapter 7 EMC-compliant cabling, starting on page 36. The compliance with the limits required by national regulations is the responsibility of the manufacturer of the machine or system. The technical data and the connection and installation conditions for the servo drive are to be found in this product manual and must be met.
-
Page 9: Safety Notes For Assembly And Maintenance
Safety notes for electrical drives and controllers Page 9 2.4.2 Safety notes for assembly and maintenance The appropriate DIN, VDE, EN and IEC regulations as well as all national and local safety regulations and rules for the prevention of accidents apply for the assembly and maintenance of the system. The plant engineer or the operator is responsible for compliance with these regulations: The servo drive must only be operated, maintained and/or repaired by personnel trained and qualified for working on or with electrical devices. -
Page 10: Protection Against Contact With Electrical Parts
Page 10 Safety notes for electrical drives and controllers Carry out work in the machine area only, if AC and/or DC supplies are switched off. Switched off output stages or servo drive enablings are no suitable means of locking. In the case of a malfunction the drive may accidentally be put into action. -
Page 11: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)
Safety notes for electrical drives and controllers Page 11 For the installation the amount of DC bus voltage must be considered, particularly regarding insulation and protective measures. Ensure proper grounding, wire dimensioning and corresponding short-circuit protection. The device comprises a rapid discharge circuit for the DC bus as per EN 60204-1. In certain device constellations, however, mostly in the case of parallel connection of several servo drives in the DC bus or in the case of an unconnected brake resistor, this rapid discharge may be rendered ineffective. -
Page 12: Protection Against Contact With Hot Parts
Page 12 Safety notes for electrical drives and controllers Until the built-in monitors come into effect, faulty drive movements must be taken into account; their magnitude depends on the type of control and on the operating state. DANGER! Dangerous movements! Danger to life, risk of injury, serious personal injuries or property damage! For the reasons mentioned above, personal protection must be ensured by means of monitoring or superordinated measures on the device. -
Page 13: Protection During Handling And Assembly
Safety notes for electrical drives and controllers Page 13 2.4.7 Protection during handling and assembly Handling and assembly of certain parts and components in an unsuitable manner may under adverse conditions cause injuries. DANGER! Risk of injury due to improper handling! Personal injury due to pinching, shearing, cutting, crushing! The following general safety notes apply: Comply with the general setup and safety regulations on handling and assembly. -
Page 14: Technical Data
Page 14 Technical data Technical data Ambient conditions and qualification Feature Value Admissible temperature ranges Storage -25°C to +70°C temperature: Operating 0°C to +40°C temperature: +40°C to +50°C at reduced power 4%/K Admissible installation height Mounting height maximum 2000 m above msl, above 1000 m above msl with power reduction 1% per 100 m Humidity Relative humidity up to 90%, no bedewing... - Page 15 Technical data Page 15 External brake resistor [X9] Feature Value 75 Brake resistance external Continuous power max. 2000 W Motor connection specifications [X6] Feature Value Specifications for operation with 1x 230 VAC [± 10%], 50 Hz Output power 800 VA Max.
- Page 16 Page 16 Technical data Resolver [X2A] Feature Value Resolution 14 Bit Delay time signal detection < 200 µs Speed resolution approx. 10 min Absolute accuracy of angle detection < 0,1° Max. rotational speed 16.000 min Digital inputs and outputs [X1] Feature Value Signal level...
- Page 17 Technical data Page 17 Communication interfaces Feature Value Ethernet [X18] RJ 45, 10/100 MBaud, UDP communication USB [X19]: According to USB 2.0, USB-B, slave-client MicroSD-Card File systems FAT16, FAT32 Mounting Instructions „Servo drives BL 4000-C“ PRELIMINARY Version 0.1...
-
Page 18: Mechanical Installation
Page 18 Mechanical installation Mechanical installation Important notes Only use the servo drive BL 4000-C as a built-in device for switch cabinets Mounting position vertical with supply lines [X9] on top Mount to control cabinet plate using a fastening strap ... - Page 19 Mechanical installation Page 19 100 mm free space for sufficient ventilation Ready / Error 7SEG 7-Segment display Ethernet RUN | SF ERR | BF Realtime-Ethernet 100 mm free space for sufficient ventilation Figure 1:Servo drive: Front view – Installation free space and mounting distance Motor, X9: Power Supply Brake,...
-
Page 20: Mounting
Page 20 Mechanical installation Mounting The servo drive BL 4000-C has attachment lugs on the top and the bottom of the device. These lugs are used to mount the servo drive vertically to a control cabinet plate. The lugs are part of the cooling body profile. This is why the best possible heat transfer to the control cabinet plate has to be ensured. -
Page 21: Electrical Installation
Electrical installation INFORMATION If they have the same DC bus voltage, it is possible to couple multiple servo drives of the BL 4000-C series. CAUTION! If the DC buses are connected, the power supplies must be connected to the same mains phase. -
Page 22: Pin Assignment I/O Communication [X1]
Page 22 Electrical installation Pin assignment I/O communication [X1] Pin No. Denomination Value Specification #AIN1 10V Set point input 0, differential, max. 30V input voltage 30kΩ AIN1 #AIN0 10V Set point input 0, differential, max. 30V input voltage 30kΩ AIN0 Incremental encoder signal A (In or Out) / A/CLK RS422... -
Page 23: Pin Assignment Resolver [X2A]
Electrical installation Page 23 Pin assignment Resolver [X2A] Pin No. Denomination Value Specification 3,5V SINE trace signal, differential 5-10kHz > 5k 3,5V COSINE trace signal, differential 5-10kHz > 5k AGND Shield for signal pairs (inner shield) GND (0 V) Reference potential temperature sensor / 5-10kHz Carrier signal for resolver ... -
Page 24: Pin Assignment Encoder [X2B]
In case of wrong activated voltage supply, the encoder can be destroyed! Make sure the correct supply voltage is activated, before connected to [X2B]. Therefore, start the parameterization software Metronix ServoCommander® and select Parameters / Device parameters / Angle encoder settings. - Page 25 Electrical installation Page 25 X2B – Analog incremental encoder Pin No. Denomination Value Specification Motor temperature sensor, normally closed contact, PTC, NTC, KTY... U_SENS+ Sensor input for encoder supply U_SENS- Supply voltage Reference potential Supply voltage and motor temperature sensor Reset pulse trace signal (differential) from high- resolution incremental encoder COSINE commutation signal (differential) from high-...
- Page 26 Page 26 Electrical installation X2B – Incremental encoder with serial communication interface Pin No. Denomination Value Specification Motor temperature sensor, normally closed contact, PTC, NTC, KTY... U_SENS+ Sensor input for encoder supply U_SENS- Supply voltage Reference potential Supply voltage and motor temperature sensor DATA / SL+ Bidirectional RS485 data line (differential)
- Page 27 Electrical installation Page 27 X2B – Digital incremental encoder Pin No. Denomination Value Specification Motor temperature sensor, normally closed contact, PTC, NTC, KTY... U_SENS+ Sensor input for encoder supply U_SENS- Supply voltage Reference potential Supply voltage and motor temperature sensor Reset pulse trace signal (differential) from high- resolution incremental encoder Phase U hall sensor for commutation...
-
Page 28: Pin Assignment Can [X4]
Page 28 Electrical installation Pin assignment CAN [X4] Pin No. Denomination Values Specification Not occupied CAN-GND, galvanically connected to GND in servo drive CANL CAN-Low signal line CANH CAN-High signal line See Pin no. 6 Not occupied Not occupied Not occupied Cable shield Connection for cable shield Figure 10:... -
Page 29: Wiring Diagram Motor [X6] And Power Supply [X9]
Electrical installation Page 29 Wiring diagram Motor [X6] and Power Supply [X9] Figure 11: Connection to power supply [X9] The servo drive BL 4000-C is connected to the supply voltage, the motor, the brake resistor and the holding brakes as shown in Figure 5. The operation of the servo drive BL 4000-C requires a 24V supply source for the electronics, which is connected to the terminals +24V and GND24V. - Page 30 Page 30 Electrical installation WEIDMÜLLER BLF 5.08HC/09/180 SN BK BX Motor connector at X6 Motor Phase U resp. 1 Motor Phase V resp. 2 Motor Phase W resp. 3 MT- / HPF_DSL- HPF_DSL+ Connector housing Backplane Motor housing Control Cabinet Figure 13: Motor connection with Motortemperature sensor [X6] Pin 1 ist labeled in Figure 3.
- Page 31 Electrical installation Page 31 The servo drive BL 4000-C must be connected to ground with its PE connection. The BL 4000-C must be completely wired first. Only then the operating voltages for the DC bus and the electronics supply may be switched on. CAUTION! The servo drive will be damaged •...
-
Page 32: Ethernet Communication [X18]
Page 32 Electrical installation Ethernet communication [X18] Ethernet interface [X18] Technical data Functions UDP communication, 10/100 MBaud, automatic selection Connector type RJ 45 socket Communication protocol UDP communication Ethernet interface [X18] Pin No. Specification Transmission signal + ( TX+ ) Pair 3 Transmission signal- ( TX- ) Pair 3... -
Page 33: Usb Communication [X19]
The BL 4000-C servo drive comprises a USB (universal serial bus) communication interface, which is for ® connection via PC and for using the parameterisation tool Metronix ServoCommander The USB communication interface requires no auxiliary power supply. USB interface [X19]... -
Page 34: Pin Assignment Safe Torque Off [X40]
Page 34 Electrical installation Pin assignment SAFE TORQUE OFF [X40] For further information concerning the safety function please refer to the Product Manual "Servo drives BL 4000-C”, chapter 6 “Functional safety technology”. SAFE TORQUE OFF [X40] Pin No. Value Denomination Specification STO-A 0 V / 24 V... -
Page 35: Functional Safety Technology
Achievable safety level, Safety function according to EN ISO 13849-1 / EN 61800-5-2 The servo drive BL 4000-C series devices with integrated Safe torque Off (STO) function fulfill the basic test requirements Category 4 / PL e according to EN ISO 13849-1, SIL CL 3 according to EN 61800-5-2 / EN 62061 / IEC 61508, and can be used in applications up to cat. -
Page 36: Emc-Compliant Cabling
Page 36 EMC-compliant cabling EMC-compliant cabling The following must be considered for an EMC-compliant setup of the drive system: Suitable installation and suitable wiring of all connection cables provided, the servo drives BL 4000-C fulfill the requirements of the corresponding product standard EN 61800-3. This standard refers to “classes”...
Need help?
Do you have a question about the BL 4000-C Series and is the answer not in the manual?
Questions and answers