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Summary of Contents for Metronix DIS-2 48/10 FB FS STO
- Page 1 Mounting Instructions Servo drive DIS-2 48/10 FB FS STO Metronix Meßgeräte und Elektronik GmbH Telefon: +49-(0)531-8668-0 Kocherstraße 3 Telefax: +49-(0)531-8668-555 38120 Braunschweig E-mail: vertrieb@metronix.de Germany http://www.metronix.de...
- Page 2 Metronix does not guarantee that the products meet the buyer’s demands and purposes or that they work together with other products selected by the buyer. Metronix does not assume any liability for damages resulting from the combined use of its products with other products or resulting from improper handling of machines or systems.
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Page 3: Table Of Contents
4.4 Mounting ....................26 ELECTRICAL INSTALLATION ................ 30 5.1 Connection to power supply, control and motor ........30 5.2 Connectors on the basic device DIS-2 48/10 FB FS STO ......32 FS STO Version 1.0 Mounting Instructions „Servo drive DIS-2 48/10 FB... - Page 4 5.2.6 Connection: Extension port [X8] ..........38 5.2.7 Connection: Safe Torque Off (STO) [X40] and [X40A] ....40 5.3 Connectors field bus modules DIS-2 48/10 FB FS STO ......42 5.3.1 Connection: Serial interface [X5] ..........42 5.3.2 Connection: CANopen [X401] and [X402] ......... 43 5.3.3...
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Page 5: General
General Documentation This installation information serves the purpose of a safe use of the DIS-2 48/10 FB FS STO servo drive. It contains safety notes, which must be complied with. Further information can be found in the following manuals of the DIS-2 product range: ... -
Page 6: Scope Of Supply
Page 6 General Scope of supply The DIS-2 48/10 FB FS STO servo drive is available in the following three versions. The corresponding technology modules (CAN, PROFIBUS, EtherCAT) are factory-integrated and are not designed for an exchange by the user. - Page 7 Counterplugs, control panel, mains filter, communication cables, brake resistor and parameterisation program are not part of the standard scope of supply. They can be ordered as accessories: Table 4: Accessories DIS-2 48/10 FB FS STO Connector set for motor, encoder, holding brake: Metronix part number:...
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Page 8: Safety Notes For Electrical Drives And Controllers
The safety note indicates a possible perilous voltage. General notes In case of damage resulting from non-compliance with the safety notes in this manual, Metronix Meßgeräte und Elektronik GmbH will not assume any liability. Prior to the initial use you must read chapter 2 Safety notes for electrical drives and controllers, starting on page 8 and chapter 7 EMC-compliant cabling, starting on page 47. - Page 9 Safety notes for electrical drives and controllers Page 9 TRAINED AND QUALIFIED PERSONNEL in the sense of this product manual or the safety notes on the product itself are persons who are sufficiently familiar with the project, the setup, assembly, commissioning and operation of the product as well as all warnings and precautions as per the instructions in this manual and who are sufficiently qualified in their field of expertise: ...
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Page 10: Danger Resulting From Misuse
Page 10 Safety notes for electrical drives and controllers Danger resulting from misuse DANGER! High electrical voltages and high load currents! Danger to life or serious personal injury from electrical shock! DANGER! High electrical voltage caused by wrong connections! Danger to life or serious personal injury from electrical shock! DANGER! Surfaces of device housing may be hot! Risk of injury! Risk of burning! -
Page 11: Safety Notes For Assembly And Maintenance
Safety notes for electrical drives and controllers Page 11 For notes on installation corresponding to EMC, please refer to chapter 7 EMC- compliant cabling, starting on page 47. The compliance with the limits required by national regulations is the responsibility of the manufacturer of the machine or system. The technical data and the connection and installation conditions for the servo drive are to be found in this product manual and must be met. - Page 12 Page 12 Safety notes for electrical drives and controllers Prevention of accidents, injuries and/or damages: Additionally secure vertical axes against falling down or lowering after the motor has been switched off, for example by means of: Mechanical locking of the vertical axle, ...
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Page 13: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)
Safety notes for electrical drives and controllers Page 13 2.4.3 Protection against electrical shock by means of protective extra-low voltage (PELV) All connections and terminals with voltages of up to 50 Volts at the servo drive are protective extra-low voltage, which are designed safe from contact in correspondence with the following standards: ... -
Page 14: Protection Against Contact With Hot Parts
Page 14 Safety notes for electrical drives and controllers 2.4.5 Protection against contact with hot parts DANGER! Housing surfaces may be hot! Risk of injury! Risk of burning! Do not touch housing surfaces in the vicinity of heat sources! Danger of burning! Before accessing devices let them cool down for 10 minutes after switching them off. -
Page 15: Technical Data
Technical data Page 15 Technical data Ambient conditions and qualification Table 5: Technical data: Ambient conditions and qualification Range Values Admissible temperature ranges Storage temperature: -25°C to +70°C Operating temperature: 0°C to +50°C +50°C to +70°C at reduced power 2%/K Temperature switch-off at approx. -
Page 16: Supply [X1]
OFF: = 55 V [± 5%] CHOP_OFF External brake resistor possible mounting on mounting plate (Type: PLR of Metallux, Metronix order no: 9519-0001-00) Resistance 5 Ω Continuous power / pulse power 30 W / 750 W An external fuse 15A is recommended. -
Page 17: Angle Encoder Connector [X2]
Technical data Page 17 Angle encoder connector [X2] Table 10: Technical data: Resolver evaluation [X2] Parameter Values Industry standard Suitable resolvers Transformation ratio 10 kHz Carrier frequency Resolution > 12 Bit ( typ. 15 Bit) Delay time signal detection < 200 µs Speed resolution ca. -
Page 18: Communication Interfaces
Page 18 Technical data Table 13: Technical data: Evaluation of Incremental encoder [X2] Parameter Values Pulse counts Programmable 32 to 1024 lines per revolution, equivalent to 128 to 4096 increments / revolution Input signal level 5 V differential inputs / RS422 standard Power supply for encoder +5 V / 100 mA max. - Page 19 Technical data Page 19 Table 17: Technical data: Digital inputs and outputs [X1] Parameter Values Signal level 24V (14V … 30V) active high DIN0 Bit 0 \ DIN1 Bit 1, Target selection for positioning DIN2 Bit 2, 16 targets selectable from target table DIN3 Bit 3 / DIN4 (usable as incremental...
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Page 20: Sto Interface
Page 20 Technical data STO interface Table 20: Technical data: Control ports [X40] (STO1, STO2): Parameter Values Nominal voltage 24 V (related to GND) Voltage range 19,2 ... 28,8V Permissible residual ripple 2 % (related to nominal voltage 24 V) Input current STO1 0,5 mA (typical;... -
Page 21: Fieldbus Interfaces
Technical data Page 21 Fieldbus interfaces Table 22: Technical data: CAN-Bus [X401] / [X402] Communication interface Values CAN controller TJA 1050, Full-CAN-Controller, 1MBit/s; adjustable max. 500kBit/s CANopen protocol as per DS301 and DSP402 Current consumption of the 5 mA activated CAN technology module Table 23: Technical data: PROFIBUS [X401] / [X402]... -
Page 22: Mechanical Installation
The maximum length is 1 m. Optimum cooling can be ensured when the DIS-2 48/10 FB FS STO servo drive is mounted in a vertical position. This means that connector [X1] is located on top or at the bottom. -
Page 23: Position And Alignment Of The Connectors
Position and alignment of the connectors The DIS-2 48/10 FB FS STO has the following connections: Figure 2: Arrangement of the connectors DIS-2 48/10 FB FS STO – Top view of the device 4.2.1 Connectors on the main board [X1]: The only connector on the main board that is led to the outside. It includes digital and analogue inputs and outputs and the power supply. -
Page 24: Dimensions Of The Housing
Page 24 Mechanical installation Dimensions of the housing Figure 3: Dimensions of the housing - 1 FS STO Version 1.0 Mounting Instructions „Servo drive DIS-2 48/10 FB “... - Page 25 Mechanical installation Page 25 Figure 4: Dimensions of the housing - 2 FS STO Version 1.0 Mounting Instructions „Servo drive DIS-2 48/10 FB “...
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Page 26: Mounting
Mechanical installation Mounting The servo drive DIS-2 48/10 FB FS STO will be mounted directly to the motor using a seal. The mounting flange at the motor should have a smooth surface with a circular slot to achieve the highest protection against water. - Page 27 M12 circular connector [X40A] can be integrated. Figure 6: DIS-2 48/10 FB FS STO mounting example with STO – synchronous servo motor, mounting plate with brake resistor and servo drive FS STO Version 1.0...
- Page 28 Page 28 Mechanical installation Figure 7: DIS-2-FB FS STO Example of a mounting plate universal FS STO Version 1.0 Mounting Instructions „Servo drive DIS-2 48/10 FB “...
- Page 29 Mechanical installation Page 29 Figure 8: DIS-2-FB FS STO Example of a realised mounting plate FS STO Version 1.0 Mounting Instructions „Servo drive DIS-2 48/10 FB “...
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Page 30: Electrical Installation
The connector [X40] for the integrated safety function “Safe Torque Off (STO)” is not shown in this figure. For further information concerning the safety function please refer to chapter 6 Functional safety technology and the Product Manual “Servo drive DIS-2 48/10 FB FS STO”, chapter 6. Power Supply... - Page 31 The shield prevents the penetration of interferences and should be connected on both ends (to the housing of the DIS-2 48/10 FB FS STO servo drive and to the housing of the control system).
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Page 32: Connectors On The Basic Device Dis-2 48/10 Fb Fs Sto
Electrical installation Verify that the power supply used for the power and for the logic part fulfil the specifications for the DIS-2 48/10 FB FS STO and are correspondingly resistant: see Table 7: Technical data: Performance data power supply [X1] All power supply units must have PELV (Protective Extra Low Voltage). - Page 33 Electrical installation Page 33 Table 25: Pin assignment [X1] Pin No. Denomination Values Specification DOUT0 / 0 V / 24 V Ready for operation READY DIN8 0 V...24 V Digital input: Limit switch 1 (blocks n > 0) Digital input: Positioning group selector Bit 1 / DIN5 0 V...24 V Incremental encoder input track B...
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Page 34: Connection: Motor [X301-X303]
Page 34 Electrical installation 5.2.2 Connection: Motor [X301-X303] Configuration on the device [X301 – X303]: 6.3 mm FAST-ON male Counterplug [X301 – X303]: 6.3 mm FAST-ON female (insulated externally) Figure 11: Position and connection motor cable Table 26: Pin assignment [X301 – X303] [X30x] Denomination Values... - Page 35 Electrical installation Page 35 Table 27: Pin assignment [X2] Pin No. Denomination Values Specification Reference potential for incremental encoder / ® analogue Hall sensors / Stegmann HIPERFACE encoder Reference potential for Hall sensors and / or motor temperature sensor +5 V supply for linear Hall sensors or incremental +5 V / 100 mA encoder +5 V / 100 mA...
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Page 36: Connection: Holding Brake [X3]
Page 36 Electrical installation 5.2.4 Connection: Holding brake [X3] Configuration on the device [X3]: JST No. BH02B-XASK-BN (High Box Type) Counterplug [X3]: JST No. XAP-02V-1 with 2 contacts JST No. SXA-001T-P0.6 Figure 13: Position and connection holding brake Table 28: Pin assignment [X3] Pin No. -
Page 37: Connection: Brake Resistor [X304, X305]
2.8 mm FAST-ON male Counterplug [X304, X305]: 2.8 mm FAST-ON female (insulated externally) Configuration brake resistor: see chapter 1.2, Table 4: Accessories DIS-2 48/10 FB FS STO. Figure 14: Position and connection brake resistor Table 29: Pin assignment [X304, X305] [X30x[... -
Page 38: Connection: Extension Port [X8]
Page 38 Electrical installation 5.2.6 Connection: Extension port [X8] Configuration on the device [X8]: 2 x 26 RM 1.27 mm pin row with protective collar Counterplug [X8]: 2 x 26 RM 1.27 mm socket row Figure 15: Position and connection technology module interface Table 30: Pin assignment [X8] Pin No. - Page 39 Electrical installation Page 39 Continuation of the table: Pin assignment [X8] Pin No. Denomination Values Specification All signals with 3,3 V CMOS 16-bit parallel interface data bus logic level All signals with 3,3 V CMOS 16-bit parallel interface – address bus logic level Bus control signals for access to technology modules All signals with...
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Page 40: Connection: Safe Torque Off (Sto) [X40] And [X40A]
Connection: Safe Torque Off (STO) [X40] and [X40A] For further information concerning the safety function please refer to chapter 6 Functional safety technology and the Product Manual “Servo drive DIS-2 48/10 FB FS STO”, chapter 6. Configuration on the device [X40]: Molex No. - Page 41 Electrical installation Page 41 Table 31: Pin assignment [X40] Pin No. Denomination Values Specification STO1 0 V / 24 V Control input 1 for STO function Corresponding GND for STO1 and STO2 +24V +24 V / +/-20% Internal logic supply +24V REL1 Normally open contact for feedback STO to an external control system...
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Page 42: Connectors Field Bus Modules Dis-2 48/10 Fb Fs Sto
M8 flush-type socket, 3-pin type Counterplug [X5]: M8 counterplug for free configuration, for example Phoenix, order number 1506901 or see chapter 1.2, Table 4: Accessories DIS-2 48/10 FB FS STO Figure 17: Position and connection RS232 interface Table 33: Pin assignment [X5] Pin No. -
Page 43: Connection: Canopen [X401] And [X402]
Electrical installation Page 43 5.3.2 Connection: CANopen [X401] and [X402] Configuration on the device: [X401] M12 flush-type plug, 5-pin type, A-coded [X402] M12 flush-type socket, 5-pin type, A-coded Counterplug: Assembled M12 bus cable, for example made by Phoenix, one end male connector, one end female connector, pre- fabricated lengths, order name: SAC-5P-MS/xxx-920/FS SCO xxx defines the length in [m]. -
Page 44: Connection: Profibus [X401] And [X402]
5.3.3 Connection: PROFIBUS [X401] and [X402] The PROFIBUS interface at the servo drive DIS-2 48/10 FB FS STO is configured according to EN 50170 as a 5-pole M12 plug, B-coded at the technology module as plug and socket. Configuration on the device:... -
Page 45: Connection: Ethercat [X401] And [X402]
5.3.4 Connection: EtherCAT [X401] and [X402] The EtherCAT interface at the servo drive DIS-2 48/10 FB FS STO is configured according to IEC 61076-2-101 as a 4-pole M12 socket, shielded and D-coded at the technology module. Configuration on the device:... -
Page 46: Functional Safety Technology
Functional safety technology General, intended use The DIS-2 48/10 FB FS STO servo drives support the integrated safety function “Safe Torque Off” (STO) according to the requirements of the standard EN ISO 13849-1. Furthermore, the principles for testing “Additional requirements for electrical power drive systems according to EN 61800-5-2”... -
Page 47: Emc-Compliant Cabling
EMC-compliant cabling Page 47 EMC-compliant cabling The following must be considered for an EMC-compliant setup of the drive system: Connection between the DIS-2 and the motor If the DIS-2 servo drive is mounted directly on the motor, the cables are located inside the housing. They are only a few cm long. -
Page 48: Connection Between Dis-2 And Power Supply
Page 48 EMC-compliant cabling Connection between DIS-2 and power supply Use cable with a sufficient cross-section to reduce "ground bouncing" effects on the DC bus supply (intermediate circuit supply): 2.5 mm² (AWG13) should be sufficient for a cable length of up to 5 m between the power supply unit and the DIS-2 servo drive.
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