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Metronix DIS-2 310/2 FB Mounting Instructions

Decentral intelligent servo
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General
Decentral Intelligent Servo DIS-2 310/2 FB
Mounting Instructions
Version 1.4
Metronix Meßgeräte und Elektronik GmbH
Kocherstraße 3
D-38120 Braunschweig
Germany
Telefon:
+49-(0)531-8668-0
Telefax:
+49-(0)531-8668-555
E-mail:
vertrieb@metronix.de
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Summary of Contents for Metronix DIS-2 310/2 FB

  • Page 1 General Page 1 Decentral Intelligent Servo DIS-2 310/2 FB Mounting Instructions Version 1.4 Metronix Meßgeräte und Elektronik GmbH Telefon: +49-(0)531-8668-0 Kocherstraße 3 Telefax: +49-(0)531-8668-555 D-38120 Braunschweig E-mail: vertrieb@metronix.de Germany...
  • Page 2 1 General 1.1 Documentation This installation information serves the purpose of a safe use of the DIS-2 310/2 FB series servo positioning controller. It contains safety notes, which must be complied with. Further information can be found in the following manuals of the DIS-2 product range: ...

  • Page 3: Safety Notes For Electrical Drives And Controllers

    The safety note indicates a possible perilous voltage. 2.2 General notes In the case of damage resulting from non-compliance of the safety notes in this manual Metronix Meßgeräte und Elektronik GmbH will assume any liability. Sound and safe operation of the servo drive controller requires proper and professional transportation, storage, assembly and installation as well as proper operation and maintenance.

  • Page 4: Danger Resulting From Misuse

    General Page 4 In case you do not have any user notes for the servo drive controller, please contact your sales representative. Immediately demand these documents to be sent to the person responsible for the safe operation of the servo drive controller. If you sell, rent and/or otherwise make this device available to others, these safety notes must also be included.

  • Page 5: General Safety Notes

    General Page 5 2.4 Safety notes 2.4.1 General safety notes The servo drive controller corresponds to IP54 class of protection as well as pollution level 1. Make sure that the environment corresponds to this class of protection and pollution level. Only use replacements parts and accessories approved by the manufacturer.
  • Page 6 General Page 6 2.4.2 Safety notes for assembly and maintenance The appropriate DIN, VDE, EN and IEC regulations as well as all national and local safety regulations and rules for the prevention of accidents apply for the assembly and maintenance of the system. The plant engineer or the operator is responsible for compliance with these regulations: The servo drive controller must only be operated, maintained and/or repaired by personnel trained and qualified for working on or with electrical devices.
  • Page 7 General Page 7...

  • Page 8: Protection Against Contact With Electrical Parts

    General Page 8 2.4.3 Protection against contact with electrical parts This section only concerns devices and drive components carrying voltages exceeding 50 V. Contact with parts carrying voltages of more than 50 V can be dangerous for people and may cause electrical shock.

  • Page 9: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)

    General Page 9 2.4.4 Protection against electrical shock by means of protective extra-low voltage (PELV) All connections and terminals with voltages between 5 and 50 Volts at the servo drive controller are protective extra-low voltage, which are designed safe from contact in correspondence with the following standards: International: IEC 60364-4-41 European countries within the EU: EN 50178/1998, section 5.2.8.1.

  • Page 10: Protection Against Contact With Hot Parts

    General Page 10 2.4.6 Protection against contact with hot parts DANGER! Housing surfaces may be hot! Risk of injury! Risk of burning! Do not touch housing surfaces in the vicinity of heat sources! Danger of burning! Before accessing devices let them cool down for 10 minutes after switching them off. Touching hot parts of the equipment such as the housing, which contain heat sinks and resistors, may cause burns! 2.4.7 Protection during handling and assembly...

  • Page 11: Technical Data

    General Page 11 3 Technical data Range DIS-2 310/2 FB Ambient conditions and qualification: Admissible temperature ranges Storage temperature: Housing temperature: Ambient temperature at nominal power: Admissible installation height Up to 1000 m above a.m.s.l., 1000 to 4000 m above a.m.s.l.
  • Page 12 General Page 12 Performance data power supply [X1]: Brake Chopper Brake Chopper is integrated;  380 V External brake resistor Chop Screwed on mounting plate Value / continuous / pulse power (Type: PLR of Metallux; 9519- 0002-00) 100  / 30 W / 600 W...
  • Page 13 General Page 13 Motor connection specifications [X6]: Specifications for operation with 230 V = 80°C Housing Output nominal power 300 W Output nominal current Max. output current for 1 s PWM frequency 10 kHz Motor temperature monitoring [X2]: < 500  Digital Sensor Normally closed contact: cold...
  • Page 14 General Page 14 Delay time signal detection < 200 µs Speed resolution ca. 10 min Absolute accuracy of angle detection < 30´ Max. rotational speed 16.000 min Other Signal levels on request as custom specific version, please contact your local supplier.
  • Page 15 General Page 15 Evaluation of Hiperface Encoders [X2]: Suitable Encoder Stegmann Hiperface SCS / SCM60 ; SRS / SRM50 ; SKS36 other types – please contact supplier Resolution Up to 16 Bit ( depends on number of increments) Delay time signal detection <...
  • Page 16 General Page 16 Digital inputs and outputs [X1]: DIN0 Bit 0 \ DIN1 Bit 1, \ Target selection for positioning DIN2 Bit 2, / 16 targets selectable from target table DIN3 Bit 3 / DIN4 (usable as encoder input A-signal) Bit 4 \ Target Group selection \ Target selection for positioning...

  • Page 17: Mechanical Installation

    4 Mechanical installation 4.1 Important notes  The DIS-2 310/2 FB was originally designed for direct mounting on one side of the motor.  Optimum cooling will be achieved, if the DIS-2 310/2 FB is mounted vertical, this means that connector X1 is directed to the floor or to the sky.
  • Page 18 X8: Is an expansion interface for the fieldbus-modules Connectors on the fieldbus-modules (CANopen, PROFIBUS, EtherCAT): X5: Connector for the RS232 communication to parameterise or control the DIS-2 310/2 FB X401: Fieldbus connector which can be used for bus IN or bus OUT...

  • Page 19: Dimensions Of The Housing

    General Page 19 4.3 Dimensions of the housing Figure : DIS-2 dimensions of housing...
  • Page 20 It is recommended that the brake resistor is screwed on the mounting plate. Figure : DIS-2 310/2 FB mounting example – synchronous servo motor, mounting plate with brake resistor and servo positioning controller DIS-2 310/2 FB Figure :...

  • Page 21: Electrical Installation

    General Page 21 5 Electrical installation 5.1 Pin configuration main board DIS-2 310/2 FB 5.1.1 Pin configuration Power supply and I/O [X1] Connector type at DIS-2 310/2 FB: Phoenix PLUSCON – VARIOCON Counter Plug: Phoenix PLUSCON – VARIOCON Set, with:...
  • Page 22 Input power supply N 230V AC  10% Input power supply L 5.1.2 Pin configuration Encoder Interface [X2] Connector type at DIS-2 310/2 FB: Molex No. 87832-1614 Counter Plug: Molex No. 51110-1651 with up to 16 contacts Molex No. 50394-8051 Interface Description: Pin No.
  • Page 23 GND RMS,diff. max. 50 mA +12V +12 V / 100 mA +12 V power supply for Stegmann Hiperface encoder #REF RMS,diff. max. 50 mA n.c. 5.1.3 Pin configuration holding brake [X3] Connector type at DIS-2 310/2 FB: JST No. B02B-XASK-1...
  • Page 24 Output (high active) for holding brake on motor shaft max. 500 mA Reference potential for holding brake 5.1.4 Pin configuration motor phases [X6] Connector type at DIS-2 310/2 FB: JST No. B5P-VH-B Counter Plug: JST No. VHR-5N with 4 contacts JST No. SVH-41T-P1.1 Interface Description: Pin No.
  • Page 25 General Page 25 Interface Description: Pin no. Denomination Value Specification +/-10 V Receive line, RS232 specification +/-10 V Transmitting line, RS232 specification Interface GND, Reference potential for the serial interface, internally connected with the common reference potential for the logic system Pin assignment to set up an RS232 adapter cable for connection to a PC/notebook [X5] pin assignment at DIS-2 9-pole D-SUB connector for...
  • Page 26 General Page 26 5.2.2 Pin configuration CANopen [X401, X402] Connector type at DIS-2 310/2 FB: [X401] M12 flush-type plug, 5-pin type, A-coded [X402] M12 flush-type socket, 5-pin type, A-coded Counter Plug: Assembled M12 bus cable, e.g. made by Phoenix, one end socket straight, shielded M12-A-coded, 5-pole,...
  • Page 27 Page 27 5.2.3 Pin configuration PROFIBUS [X401, X402] The PROFIBUS interface at the servo positioning controller DIS-2 310/2 FB is in accordance with EN 50170 as 5-pin M12 plug (B-coded, at the technology plug-in module, as socket and as plug)
  • Page 28 General Page 28 5.2.4 Pin configuration EtherCAT [X401, X402] The EtherCAT-Interface at the servo positioning controller DIS-2 310/2 FB is in accordance with IEC 61076-2-101 as 4-pole M12 socket (shielded und D-coded) Connector type at DIS-2 310/2 FB: [X401] M12 flush-type socket, 4-pin type, D-coded...

  • Page 29: Wiring Example

    The shield of the cable will protect the analogue input from noise. The shield should be connected on both sides - to the housing of the DIS-2 310/2 FB and to the PLC housing.

  • Page 30: Emc-Compliant Wiring

    [X2]. The holding brake is connected to [X3], take care of the right polarity, when connecting! If the DIS-2 310/2 FB is mounted directly to the motor, the cables are only some cm long and covered by the electronic housing, so the cables don’t need to be shielded.
  • Page 31 EMC-compliant wiring Page 31...

This manual is also suitable for:

9019-3103-009019-3103-049019-3103-05

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