Metronix ARS 2300 SE Product Manual
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Metronix Meßgeräte und Elektronik GmbH
Kocherstraße 3
38120 Braunschweig
Germany
Servo drives ARS 2300 SE
Telephone: +49-(0)531-8668-0
Fax:
+49-(0)531-8668-555
E-mail:
vertrieb@metronix.de
http://www.metronix.de
Standard Edition
Product Manual

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Questions and answers

Tshepo Mashala
March 6, 2025

Good Morning I need electrical connections for ARS 2320 Regards Tshepo Mashala

1 comments:
Mr. Anderson
May 14, 2025

The electrical connections for the Metronix ARS 2300 SE include:

1. Power Connector Set (Metronix part number 9200-0230-20):
- Power supply connection [X9]
- Motor connection [X6]

2. DSUB Connector Set (Metronix part number 9200-0200-00):
- I/O interface [X1]
- Angle encoder connections [X2A] and [X2B]
- CAN fieldbus interface [X4]
- Incremental encoder input [X10]
- Incremental encoder output [X11]

3. Shield Connector Set:
- Two shield terminals (SK14)

These connectors are used for connecting power, motor, I/O, encoder, and communication interfaces.

This answer is automatically generated

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Summary of Contents for Metronix ARS 2300 SE

  • Page 1 Servo drives ARS 2300 SE Standard Edition Product Manual Metronix Meßgeräte und Elektronik GmbH Telephone: +49-(0)531-8668-0 Kocherstraße 3 Fax: +49-(0)531-8668-555 38120 Braunschweig E-mail: vertrieb@metronix.de Germany http://www.metronix.de...
  • Page 2 In the case of serious deviations from the user documentation, Metronix has the right and the obligation to repair, unless it would involve an unreasonable effort. A possible liability does not include deficiencies caused by deviations from the operating conditions intended for the device and described in the user documentation.
  • Page 3 Page 3 Revision Information Author: Metronix Meßgeräte und Elektronik GmbH Manual title: Product Manual „Servo drives ARS 2300 SE“ File name: P-HB_ARS2300_SE_5p0_EN_mBre.docx Version 5.0 December 2015 TABLE OF CONTENTS: Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 4: Table Of Contents

    4.1 General technical data................34 4.2 Control elements and display elements..........35 4.3 Power supply [X9]..................36 4.4 Motor connector [X6]................37 4.4.1 Current derating................37 4.5 Angle encoder connector [X2A] and [X2B]...........42 4.5.1 Resolver connector [X2A]............42 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 5 Incremental encoder input [X10]..........47 4.6.7 Incremental encoder output [X11]..........48 FUNCTION OVERVIEW..................49 5.1 Motors......................49 5.1.1 Synchronous servomotors............49 5.1.2 Linear motors................49 5.2 Functions of the ARS 2300 SE servo drives.........50 5.2.1 Compatibility................50 5.2.2 Pulse width modulation (PWM)...........50 5.2.3 Setpoint management..............52 5.2.4 Torque-controlled mode..............52 5.2.5...
  • Page 6 7.1 Important notes..................63 7.2 Installation space and mounting clearance..........64 7.3 Device view....................65 7.4 Installation....................67 ELECTRICAL INSTALLATION................68 8.1 Connector configuration.................68 8.2 ARS 2300 SE – complete system............70 8.3 Connector: power supply [X9]..............72 8.3.1 Configuration on the device [X9]..........72 8.3.2 Mating connector [X9]..............72 8.3.3...
  • Page 7 Cable type and configuration [X19]...........100 8.12 Connector [X40]..................101 8.13 SD/SDHC/MMC card................101 8.13.1 Supported card types..............101 8.13.2 Supported functions..............101 8.13.3 Supported file systems..............101 8.13.4 File names.................101 8.13.5 Pin assignment SD/SDHC/MMC card........102 8.13.6 BOOT-DIP switch..............103 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 8 START-UP......................109 10.1 General connection notes..............109 10.2 Tools/material..................109 10.3 Connecting the motor................109 10.4 Connecting the ARS 2300 SE servo drive to the power supply..110 10.5 Connecting the PC (USB interface)............110 10.6 Operability check..................110 SERVICE FUNCTIONS AND ERROR MESSAGES........111 11.1 Protection and service functions............111 11.1.1...
  • Page 9 Servo drive ARS 2300 SE: mounting plate..............67 Figure 12: Connection to the power supply [X9] and motor [X6]..........68 Figure 13: Complete set-up of the ARS 2300 SE (example with STO) with a motor and PC..71 Figure 14: Power supply [X9]....................... 74 Figure 15: Motor connector [X6]....................
  • Page 10 Page 10 Table of Tables: Table 1: Scope of supply ARS 2300 SE with STO..............13 Table 2: Scope of supply ARS 2300 SE without STO...............13 Table 3: Connector set: POWER connector................13 Table 4: Connector set: DSUB connector.................14 Table 5: Connector set: shield connector..................14 Table 6: Technical data: ambient conditions and qualification...........34...
  • Page 11 Pin assignment: SD and SDHC card.................102 Table 45: Pin assignment: MMC card..................102 Table 46: EMC requirements: first and second environment.............105 Table 47: Operating mode and error indication.................114 Table 48: Error messages......................115 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 12: General

    1 General 1.1 Documentation The purpose of this product manual is to ensure the safe use of the ARS 2300 SE servo drives. It contains safety notes, which must be complied with. Further information can be found in the following manuals: ...
  • Page 13: Scope Of Supply

    Page 13 1.2 Scope of supply The scope of supply includes: Table 1: Scope of supply ARS 2300 SE with STO Servo drive ARS 2300 SE with STO Type ARS 2302 SE ARS 2305 SE ARS 2310 SE Metronix part number...
  • Page 14 Table 5: Connector set: shield connector Connector set: shield connector This connector set includes two shield terminals (SK14) ARS 2302 SE ARS 2305 SE ARS 2310 SE Type 9200-0202-00 Metronix part number Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 15: Safety Notes For Electrical Drives And Controllers

    Caution! Non-compliance may result in severe damage to property. DANGER! Non-compliance may result in damage to property and personal injuries. Caution! Hazardous voltage. This safety note indicates a potential, hazardous voltage. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 16: General Notes

    Page 16 2.2 General notes In case of damage resulting from non-compliance with the safety notes in this manual, Metronix Meßgeräte und Elektronik GmbH will not assume any liability. Prior to commissioning the system, read the Safety notes for electrical drives and controllers as of page 15 and chapter 8.14 Notes concerning the safe and EMC-compliant installation as of page 107.
  • Page 17 Improper handling of the servo drive and non-compliance with the warnings as well as improper manipulation of the safety devices may result in damage to property, personal injuries, electric shock or, in extreme cases, in death. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 18: Hazards Resulting From Misuse

    The surfaces of the device housing may be hot! Risk of injury! Risk of burns! DANGER! Dangerous movements! Danger to life, risk of serious personal injury or property damage due to unintentional movements of the motors! Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 19: Safety Instructions

    (e.g. DIN, VDE, EN, IEC, or any other national or international rules and regulations) must be complied with. Non-compliance may result in death, personal injury, or significant damage to property. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 20 Other standards that are to be complied with by the user: EN 574 Safety of machinery - Two-hand control devices EN 1088 Safety of machinery - Interlocking devices associated with guards EN ISO 13850 Safety of machinery - Emergency stop function Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 21: Safety Notes For Assembly And Maintenance

    Ensure also that the external power supply of the servo drive (24 V) is switched off. The DC bus circuit or the mains voltage must always be switched off prior to switching off the 24 V supply of the servo drive. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 22 The servo drive and, in particular, the braking resistor (either external or internal) can exhibit high temperatures that may cause serious burns if touched. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 23: Protection Against Contact With Electrical Parts

    In these cases, the servo drives may still carry dangerous voltage levels until up to 5 minutes after they have been switched off (residual capacitor charge). Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 24: Protection Against Electric Shock By Way Of Protective Extra-Low Voltage (Pelv)

    Connect only those voltages and circuits that are securely isolated from any dangerous voltages. This isolation can be realised by way of isolation transformers, safe optocouplers, or battery operation without mains power. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 25: Protection Against Dangerous Movements

    This also includes the safety rules and regulations that apply to the system. Random movements of the machine or other malfunctions may be caused by deactivating, bypassing, or failing to activate the safety devices. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 26: Protection Against Contact With Hot Parts

    Before accessing the devices, let them cool for 10 minutes after they have been switched off. Touching hot parts of the equipment, such as the housing which contains heat sinks and resistors, may cause burns! Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 27: Protection During The Handling And Installation Of The Devices

    If necessary, use suitable protective equipment (e.g. safety goggles, protective footwear, protective gloves). Stay out from under suspended loads. Immediately remove any liquid spills on the floor in order to prevent slipping. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 28: Product Description

    The ARS 2000 SE series includes types with single-phase and three-phase supply. Type key: ARS 2305 SE (example) Figure 1: Type key The single-phase supply types are designed for connection to the 400 VAC mains power supply. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 29  Speed- and angle-synchronous operation with an electronic gear unit via the incremental encoder input or fieldbus.  Extensive modes of operation for synchronisation.  Numerous homing methods.  Jogging mode.  Teach-in mode. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 30  For the ARS 2000 SE series servo drives with the integrated STO safety function: "STO" (Safe Torque Off, corresponds to EN 60204 Stop 0), SIL 3 in accordance with ISO EN 61800-5-2 / PL e in accordance with ISO EN 13849-1. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 31: Power Supply

     No parameterisation by the user required. 1.1.1.1 Switch-on behaviour  As soon as the ARS 2300 SE servo drive is supplied with mains power, the DC bus circuit is charged (< 1 s) via the braking resistors while the DC bus circuit relay is deactivated.
  • Page 32: Brake Chopper

    In the case of the present product configuration, the servo drive operates as a slave on the fieldbus. 3.4.1 USB interface [X19] This interface was mainly intended as a parameterisation interface, but it can also be used for controlling the servo drives. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 33: Udp Interface [X18]

    3.4.3 CAN interface [X4] The CANopen protocol as per DS301 with the DSP402 application profile is implemented. The specific Metronix CAN protocol of the previous ARS product range is no longer supported by the ARS 2000 SE series. 3.4.4 I/O functions and device control Ten digital inputs provide the elementary control functions (see chapter 4.6.5 I/O interface [X1], page...
  • Page 34 Page 34 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 35: Technical Data

    334.5 mm * 69 mm * 245.5 mm mounting plate (H * W * D) Housing dimensions 250 mm * 69 mm * 240 mm (H * W * D) Weight approx. 3.7 kg Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 36: Control Elements And Display Elements

     2000   3400  4.2 Control elements and display elements On its front panel, the ARS 2300 SE servo drive has three LEDs and one seven-segment display to indicate the operating status. Table 10: Display elements and RESET button...
  • Page 37: Power Supply [X9]

    Technical data: external braking resistor [X9] Type ARS 2302 SE ARS 2305 SE ARS 2310 SE  40  Braking resistor  5000 W Continuous power  800 V Operating voltage Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 38: Motor Connector [X6]

    **) "As a rating guideline". 4.4.1 Current derating The ARS 2300 SE series servo drives have a current derating during nominal operation. The rated current and the duration of the maximum permissible peak current of the servo drive depend on several factors.
  • Page 39 The heat sink turn-off temperature is 70°C. The servo drive will be switched off when the temperature reaches or exceeds this value. It will not be ready for operation until after a brief cooling period. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 40: Table 15: Ars 2302 Se: Rated Current Values For An Ambient Temperature 40°C

    Power output stage clock frequency (kHz) Nominal current (A Max. output current (A Max. permissible time (s) Power output stage clock frequency (kHz) Nominal current (A Max. output current (A Max. permissible time (s) 0.15 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 41: Table 17: Ars 2305 Se: Rated Current Values For A Rotating Motor

    Nominal current (A Max. output current (A Max. permissible time (s) 0.06 Power output stage clock frequency (kHz) Nominal current (A 3.45 Max. output current (A 10.35 13.8 Max. permissible time (s) 0.15 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 42: Table 19: Ars 2310 Se: Rated Current Values For A Rotating Motor

    Nominal current (A Max. output current (A Max. permissible time (s) Power output stage clock frequency (kHz) Nominal current (A 3.45 Max. output current (A 10.35 13.8 Max. permissible time (s) Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 43: Angle Encoder Connector [X2A] And [X2B]

    The number of pole pairs of the resolver must be specified by the user in the "Motor Data" menu of the ServoCommander ® parameterisation program so that the ARS 2300 SE can determine the speed correctly. The number of pole pairs of the motor (P ) is always an integer...
  • Page 44: Encoder Connector [X2B]

    This type of encoder is used for low-cost linear motor applications in order to save the costs for the provision of the commutation signals (Hall sensor). With this type of encoder, the ARS 2300 SE series servo drives perform an automatic pole position determination after power-on.
  • Page 45 (1 to 16,384 lines/revolution). There is an additional offset angle for the Hall sensor signals. It is determined during the motor identification process or it can be set via the Metronix ServoCommander ®...
  • Page 46: Communication Interfaces

    CANopen protocol As per DS301 and DSP402 4.6.4 SD/SDHC/MMC card Table 26: Technical data: SD/SDHC/MMC card Communication interface Values Card type SD, SDHC, and MMC File system FAT12, FAT16, and FAT32 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 47: I/O Interface [X1]

    Freely configurable, optional use as input DIN 10 24 V, 100 mA max. DOUT 3 Freely configurable, optional use as input DIN 11 24 V, 100 mA max. DOUT 4 [X6] Holding brake 24 V, 2 A max. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 48: Incremental Encoder Input [X10]

    In accordance with the RS422 specification Max. input frequency 1000 kHz Pulse direction interface: CLK, #CLK, DIR, #DIR, RESET, In accordance with the RS422 #RESET specification Supply output 5 V, 100 mA max. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 49: Incremental Encoder Output [X11]

    N track can be deactivated = 66  Output impedance out,diff Limit frequency > 1.8 MHz (lines/s) limit Edge sequence Can be limited by way of parameters Supply output 5 V, 100 mA max. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 50: Function Overview

    5.1.2 Linear motors In addition to rotary applications, ARS 2300 SE servo drives are also suitable for linear drives. In this case, too, permanent-magnet synchronous linear motors are supported. Due to the high signal processing quality, the ARS 2300 SE series is particularly suitable for driving air-core and iron-core synchronous motors with a low motor inductance (2 …...
  • Page 51: Functions Of The Ars 2300 Se Servo Drives

    5.2 Functions of the ARS 2300 SE servo drives 5.2.1 Compatibility For reasons of compatibility, the control structure of the ARS 2300 SE servo drives has more or less the same characteristics, interfaces, and parameters as the previous ARS series.
  • Page 52 Output voltage at the motor terminals in the case of a DC bus circuit voltage ) of 560 V Converter output voltage Output voltage at the motor terminals = approx. 320 V out,(sin) LL,motor = approx. 360 V out,(sin+sin3x) LL,motor Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 53: Setpoint Management

    The motor speed exactly follows the speed that is defined by the setpoint management system. The cycle time of the speed control loop for the ARS 2300 SE servo drive is twice the PWM period, thus typically 208.4 µs. However, it can also be set as an integer multiple of the current controller cycle time.
  • Page 54: Torque-Limited Speed Control

    (speed synchronisation via [X10] for the speed controller). 5.2.6 Torque-limited speed control The ARS 2300 SE servo drives support torque-limited, speed-controlled operation with the following features:  Fast updating of the limit value, e.g. in a 200 µs cycle ...
  • Page 55: Synchronisation, Electronic Gear Unit

    The ARS 2300 SE servo drives can be used in a master-slave configuration, hereinafter referred to as "synchronisation". The servo drives can be a master or a slave. If the ARS 2300 SE servo drive is the master, it can provide the slave with its current rotor position via the incremental encoder output [X11].
  • Page 56: Contouring Control With Linear Interpolation

    "interpolated position mode". All of the servo drives of the ARS 2300 SE series, i.e. the entire controller cascade, will be synchronised with the external clock signal. As a result, any pending positioning values in the case of multiple axes will be taken over and executed simultaneously without jitter.
  • Page 57 Page 57 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 58: Electronic Cam Discs

    The term "(electronic) cam disc" describes applications in which an input angle or an input position is reproduced as an angle setpoint or as a position setpoint through a function. Typically, these applications are master-slave applications. The ARS 2300 SE servo drive can realise the following functions via the Metronix ServoCommander ® parameterisation software: ...
  • Page 59: Positioning Control

     Option: automatic deceleration if no follow-up positioning is specified  Various options for the set-up of path programs The position sets can be activated via the bus systems or via the Metronix ServoCommander ® parameterisation software. The positioning process can be controlled via digital inputs.
  • Page 60: Relative Positioning

    Since the acceleration changes steadily, the drive movement is particularly gentle with regard to the mechanical system. at time optimal jerk limit jerk limit a(t) a(t) a(t) v(t) v(t) v(t) Figure 4: Motion profiles of the ARS 2300 SE servo drive Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 61: Homing

    Every positioning control requires a defined zero at start-up, which is determined by way of a homing operation. The ARS 2300 SE servo drive can do this homing on its own. It evaluates several inputs, e.g. the limit switch inputs, as the reference signal.
  • Page 62: Optional Stop Input

    Jogging is the controlled movement of a drive to a specific position. The drive continues to move as long as a specific input signal is active. The ARS 2300 SE servo drive supports the jogging mode in a positive and negative direction. A separate speed of movement and separate accelerations can be specified for every direction. In addition, it is possible to specify one input for jogging in a positive direction and one input for jogging in a negative direction.
  • Page 63: Functional Safety Technology

    As a result, the motor cannot start unexpectedly, see Figure 6. Please refer to the Product Manual "STO (Safe Torque Off) for the servo drives ARS 2000 SE" for further information. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 64: Figure 6: Schematic Representation Of The Integrated Safety Function Sto

    Page 64 Figure 6: Schematic representation of the integrated safety function STO Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 65: Mechanical Installation

    Please note that excessive heat may cause premature ageing of and/or damage to the device. In case the ARS 2300 SE servo drives are subject to high thermal stress, a mounting clearance of 75 mm is recommended (see Figure 7).
  • Page 66: Installation Space And Mounting Clearance

    Page 66 7.2 Installation space and mounting clearance Figure 7: Servo drive ARS 2310 SE with and without STO: installation space and mounting clearance Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 67: Device View

    Page 67 7.3 Device view Figure 8: Servo drive ARS 2310 SE: front view Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 68: Figure 9: Servo Drive Ars 2302 Se: View From Above

    Page 68 Figure 9: Servo drive ARS 2302 SE: view from above Figure 10: Servo drive ARS 2302 SE: view from below Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 69: Installation

    7.4 Installation The ARS 2300 SE servo drives have fastening tabs at the top and the bottom. These tabs are used to mount the servo drive vertically to a control cabinet plate. The tabs are part of the heat sink profile.
  • Page 70: Electrical Installation

    Page 70 8 Electrical installation 8.1 Connector configuration The ARS 2300 SE series servo drives are connected to the supply voltage, motor, braking resistor, and holding brake as shown in Figure 12. Figure 12: Connection to the power supply [X9] and motor [X6] Product Manual “Servo drives ARS 2300 SE“...
  • Page 71 Page 71 The ARS 2300 SE requires a 24V power supply for the electronic system. This power supply must be connected to the terminals +24V and GND24V. The power output stage is connected either to the terminals L1, L2, and L3 for the AC supply or to the terminals ZK+ and ZK- for the DC supply.
  • Page 72: Ars 2300 Se - Complete System

    Page 72 8.2 ARS 2300 SE – complete system A complete system with an ARS 2300 SE servo drive is shown in Figure 13. The following components are required for the operation of the servo drive:  Mains power switch (main switch) ...
  • Page 73: Figure 13: Complete Set-Up Of The Ars 2300 Se (Example With Sto) With A Motor And Pc

    Page 73 Figure 13: Complete set-up of the ARS 2300 SE (example with STO) with a motor and PC Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 74: Connector: Power Supply [X9]

    Page 74 8.3 Connector: power supply [X9] The ARS 2300 SE servo drives receive their 24 VDC power supply for the electronic control system via connector [X9]. The mains power supply is a three-phase system. As an alternative to AC power supply or for the purpose of DC bus circuit linking, a direct DC supply for the DC bus circuit is possible.
  • Page 75: Pin Assignment [X9]

    However, it is also possible to use comparable cables from other manufacturers, for example Lütze or Helukabel. For the 400 V supply:  LAPP KABEL ÖLFLEX CLASSIC 110; 4 x 1.5 mm² Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 76: Connection Notes [X9]

    8.3.5 Connection notes [X9] Figure 14: Power supply [X9] The ARS 2300 SE servo drive has an internal brake chopper and braking resistor. For more braking power, an external braking resistor can be connected to the [X9] pin-and-socket connector. Table 33: Pin-and-socket connector [X9]: external braking resistor Pin no.
  • Page 77: Connector: Motor [X6]

    In addition, the outer cable shield of the motor cable must be connected to the mounting plate of the servo drive housing over a large contact area with the aid of shield terminal SK14. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 78: Cable Type And Configuration [X6]

    LAPP KABEL ÖLFLEX SERVO FD 755 P; 4 G 2.5 + 2 x (2 x 0.75) CP; 15.1 mm, with tinned CU overall shielding for highly flexible use in drag chains Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 79: Connection Notes [X6]

    Maximum length: 40 mm. The DC bus circuits of several ARS 2300 SE servo drives can be interconnected via the terminals ZK+ and ZK-. Coupling of DC bus circuits is interesting for applications with high braking energy levels or for applications requiring movements to be performed even in the case of a power failure.
  • Page 80: Figure 16: Connecting A Locking Brake With A High Current Demand (> 2 A) To The Device

    Switching of inductive direct current via relays produces strong currents and sparking. For interference suppression, we recommend using integrated RC suppressor elements, for example by Evox RIFA, product name: PMR205AC6470M022 (RC element with 22  in series with 0.47 µF). Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 81: Connector: I/O Communication [X1]

    The following Figure 17 shows the operating principle of the digital and analogue inputs and outputs. The ARS 2300 SE servo drive is shown on the right and the control system connection on the left. The cable configuration is also shown.
  • Page 82: Figure 17: Basic Circuit Diagram Of Connector [X1]

    Basic circuit diagram of connector [X1] The ARS 2300 SE servo drive has one differential (AIN 0) and two single-ended analogue inputs for input voltages in the range of 10 V. The inputs AIN 0 and #AIN 0 are led to the control system via twisted cables (twisted-pair type).
  • Page 83: Configuration On The Device [X1]

    AGND must be carried along. If the control system is equipped with differential inputs, the "+" input of the control system is connected to the output of the ARS 2300 SE servo drive and the "-" input of the control system to AGND.
  • Page 84: Pin Assignment [X1]

    24 V/100 mA Output for operational readiness DOUT 1 24 V/100 mA Freely programmable output DOUT 2 24 V/100 mA Freely programmable output DOUT 3 24 V/100 mA Freely programmable output Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 85: Cable Type And Configuration [X1]

    This internal cable shield is connected to AGND (pin 1 or 14) on one side of the ARS 2300 SE servo drive. It can be connected on both sides in order to establish a connection between the reference potentials of the control system and of the ARS 2300 SE servo drive.
  • Page 86: Connector: Resolver [X2A]

    In addition, the outer cable shield must be connected to the housing of the servo drive in a low-impedance manner. For this purpose, the outer cable shield of the angle encoder cable must be connected to the housing of the angle encoder connector. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 87: Cable Type And Configuration [X2A]

    Pin assignment: resolver connector [X2A]  The outer shield is always connected to PE (connector housing) on the servo drive side.  The three inner shields are connected to PIN 3 of [X2A] on one side of the ARS 2300 SE servo drive.
  • Page 88 Page 88 Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 89: Connector: Encoder [X2B]

    8.7.1 Configuration on the device [X2B]  D-SUB connector, 15-pin type, female 8.7.2 Mating connector [X2B]  D-SUB connector, 15-pin type, male  Housing for a 15-pin D-SUB connector with locking screws of type 4/40 UNC Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 90: Table 37: Pin Assignment: Analogue Incremental Encoder [X2B]

    In addition, the outer cable shield must be connected to the housing of the servo drive in a low-impedance manner. For this purpose, the outer cable shield of the angle encoder cable must be connected to the housing of the angle encoder connector. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 91: Table 38: Pin Assignment: Incremental Encoder With Serial Interface (E.g. Endat, Hiperface ® ) [X2B]

    In addition, the outer cable shield must be connected to the housing of the servo drive in a low-impedance manner. For this purpose, the outer cable shield of the angle encoder cable must be connected to the housing of the angle encoder connector. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 92: Cable Type And Configuration [X2B]

     a minimum cross-section of 0.25 mm² for an angle encoder cable length up to 25 m,  a minimum cross-section of 0.5 mm² for an angle encoder cable length up to 50 m. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 93: Connection Notes [X2B]

    [X2B]! To do so, start the Metronix ServoCommander ® parameterisation software and open the menu Parameters/Device parameters/Angle encoder settings. ® Figure 20: Metronix ServoCommander : angle encoder settings [X2B] Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 94: Figure 21: Pin Assignment: Incremental Encoder With A Serial Interface

    Page 94 Figure 21: Pin assignment: incremental encoder with a serial interface (e.g. EnDat, ® HIPERFACE ) [X2B] Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 95: Figure 22: Pin Assignment: Digital Incremental Encoder [X2B]

    D-SUB-Stecker Ausgang des digitalen an X2B Inkrementalgebers am Motor TEMP- TEMP+ SENSE+ SENSE- HALL_U HALL_V HALL_W Stift Schirmklemme Schirm (optional) SK 14 Steckergehäuse Figure 22: Pin assignment: digital incremental encoder [X2B] Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 96: Connector: Incremental Encoder Input [X10]

    Incremental encoder index pulse N# neg. polarity as per RS422 Reference GND for the encoder Shield for the connecting cable + 5 V / 5% Auxiliary supply (short-circuit-proof), maximum 100 mA load 100 mA! Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 97: Cable Type And Configuration [X10]

    RS422 interface standard. Processing of other signals and levels (e.g. 5 V single-ended or 24 V of a PLC) may also be possible. Please contact your sales partner. Figure 23: Pin assignment: incremental encoder input [X10] Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 98: Connector: Incremental Encoder Output [X11]

    Reference GND for the encoder Shield for the connecting cable + 5 V / 5% Auxiliary supply (short-circuit-proof), maximum 100 mA load 100 mA! The value for R stands for the differential output resistance. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 99: Cable Type And Configuration [X11]

    Pin assignment: incremental encoder output [X11] The output driver at the signal output provides differential signals (5 V) as per the RS422 interface standard. Up to 32 additional servo drives can be controlled by one device. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 100: Connector: Can Bus [X4]

    In order to terminate the CAN bus on both ends, an integrated 120 Ohm terminating resistor is provided. It can be activated/deactivated by way of the "CAN TERM switch" on the front panel of the ARS 2300 SE. Product Manual “Servo drives ARS 2300 SE“...
  • Page 101: Cable Type And Configuration [X4]

     A terminating resistor of 120  5% must be present on both ends of the CAN bus cable. ARS 2300 SE series servo drives are equipped with an integrated terminating resistor that can be activated/deactivated with the aid of the DIP switch "CAN TERM" that is located on the front panel (see Figure 8 and Figure 26).
  • Page 102: Figure 26: Integrated Can Terminating Resistor

     The cores of the other pair are used jointly for CAN-GND.  The shield of the cable is connected to the CAN shield connectors for all nodes.  For information about suitable and Metronix-recommended cables, refer to chapter 8.10.4, Cable type and configuration [X4].
  • Page 103: Connector: Usb [X19]

    In order to set up a USB connection, it is mandatory to use a twisted and shielded (4-core) cable since, otherwise, the transmission may be subject to interferences. In addition, it must be ensured that the cable has a wave impedance of 90 Ω. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 104: Connector [X40]

    8.3 file and directory names have a maximum of eight characters (letters or numbers) followed by a full stop/period (".") and an extension with a maximum of three characters. In addition, only upper-case letters and numbers are permissible in the file and directory names. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 105: Pin Assignment Sd/Sdhc/Mmc Card

    Supply voltage earth (ground) Supply voltage earth (ground) Supply voltage Supply voltage Clock Clock Vss2 Supply voltage earth (ground) Supply voltage earth (ground) DAT/DO Data 0 Card to host data and status Figure 28: Pin assignment: SD/MMC card Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 106: Boot-Dip Switch

    If there is no SD/MMC card in the card slot of the servo drive and the BOOT DIP switch is in the position "ON" (firmware download requested), the error 29-0 will be issued after a restart/reset. This error stops any further executions. This means that communication via USB is not possible. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 107: Notes Concerning The Safe And Emc-Compliant Installation

     Configuration and type of wiring  Superordinate control system In order to increase interference immunity and to decrease interference emissions, the ARS 2300 SE servo drive has integrated output chokes and line filters so that it can be used without additional shielding and filtering devices in most applications.
  • Page 108: Emc Areas: First And Second Environment

    Page 108 8.14.3 EMC areas: first and second environment The ARS 2300 SE servo drives fulfil the requirements of the applicable product standard EN 61800-3, provided that the servo drives are properly installed and the connecting lines are properly wired. This standard no longer refers to "classes", but to so-called environments.
  • Page 109: Emc-Compliant Cabling

     The motor cable and angle encoder cable must be shielded.  The shield of the motor cable is connected to the housing of the ARS 2300 SE servo drive (shield connection terminal). The cable shield must also be connected to the associated servo drive so that the leakage currents can flow back into the servo drive causing the leakage.
  • Page 110: Operation With Long Motor Cables

    To prevent electrostatic discharge, protective caps are available from specialised suppliers (e.g. Spoerle). The ARS 2300 SE series servo drives have been designed to provide high interference immunity. For this reason, some function blocks are electrically isolated. Inside the device, the signals are transmitted via optocouplers.
  • Page 111: Additional Requirements To Be Fulfilled By The Servo Drives For Ul Approval

    The sensor must be connected to the servo drive and the temperature monitoring system must be activated accordingly via the software. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 112: Start-Up

     Connect the overall shield of the motor or angle encoder cable over a large contact area with the aid of shield terminal SK14.  Check all of the connections. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 113: Connecting The Ars 2300 Se Servo Drive To The Power Supply

     Plug the plug A of the USB interface cable into the socket for the USB interface of the PC.  Plug the plug A of the USB interface cable into the [X19] USB socket of the ARS 2300 SE servo drive.
  • Page 114: Service Functions And Error Messages

    11.1 Protection and service functions 11.1.1 Overview The ARS 2300 SE servo drive has an extensive sensor system that monitors the controller unit, power output stage, motor, and the communication with the outside world. Errors that occur will be stored in the internal error memory.
  • Page 115: Overvoltage Monitoring Of The Dc Bus Circuit

    11.1.7 I²t monitoring The ARS 2300 SE servo drives have an I²t monitoring system to limit the average power loss in the power output stage and in the motor. Since the power loss in the electronic power system and in the motor increases in a square manner with the current in the worst case, the squared current value is taken as the measure for the power loss.
  • Page 116: Start-Up Status

    Servo drives, which are sent to Metronix for service, will be equipped with a different firmware and different parameters for testing purposes. Before the end user uses the ARS 2300 SE servo drive once again, it must be parameterised. The Metronix ServoCommander ®...
  • Page 117: Operating Mode And Error Messages

    A warning will be displayed at least twice on the seven-segment-display. The numbers are successively displayed. Option "STO" (Safe Torque Off) active for the ARS 2000 SE series with STO. (seven-segment display = "H", blinking with a frequency of 2 Hz) Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 118: Error Messages

    An exchangeable error buffer has been plugged (module change) into another device. No measures required. Log add-on: Permanent event Information: Entry in permanent event memory. memory and FSM module “An additional record was found.” No measures required. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 119 Motor Overtemperature Check the connecting cables of the temperature (analogue): wire break sensor (broken wire). Check the parameterisation of wire break detection system (threshold value). Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 120 Failure of internal voltage 15 V Please return the device to our sales partner. Faulty encoder supply Short circuit in the power output Motor defective? stage Short circuit in the cable? Power output stage defective? Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 121 The internal monitoring system of the angle encoder at [X2B] has detected an error. Communication error? If necessary, contact the Technical Support. Encoder at [X2B] not supported Please contact the Technical Support. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 122 The required index pulse is not provided. Homing: timeout The maximum time that has been parameterised for homing has been reached before the homing run could be completed. Check the parameterisation of the time. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 123 Check the start sequence of the application. Replace the device. If the error has been successfully eliminated by replacing the device, return the replaced device to your sales partner. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 124 Check the angle encoder settings. Invalid Hall signals Check the connection. Check the data sheet as to whether the encoder provides 3 Hall signals with 120° or 60° segments. If necessary, contact the Technical Support. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 125 Sensor defective? Check the parameterisation of the sensor or the characteristic curve of the sensor. If the error occurs also when the sensor is bypassed, return the device to our sales partner. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 126 If necessary, request an update from the Technical Support. Device functionality restricted! Please return the device to our sales partner. Invalid power module type Check the firmware version. If necessary, request an update from the Technical Support. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 127 Operating hours counter corrected Operating hours counter converted No SD card Please contact the Technical Support SD card: initialisation error SD card: data error SD card: write error SD card: firmware download error Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 128 Power supply failure during the Check the power supply. controller enabling process Phase failure Following error, encoder Check the settings of the incremental encoder emulation emulation (number of lines). If necessary, contact the Technical Support. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 129 Check the settings for the operating modes in unknown operation mode the IDN S-0-0032 to S-0-0035. selected Sercos: Increase the baud rate. T3 invalid Shift the point of time T3 manually. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 130 (S-0-0026 / S-0-0027). 0027 Sercos: Check the weighting settings. error during the conversion If necessary, contact the Technical Support. Sercos: Technology module defective? SERCON 410b mode active Replace the technology module. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 131 The positioning target cannot be reached with position: stop the current positioning options or boundary conditions. Positioning: reversal of rotation Check the positioning parameters. not permissible: stop Positioning: reversal of rotation not permissible after a stop Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 132 The maximum number of PDOs must not be greater than the factor tp between the position controller and IPO (menu: Parameters/Controller parameters/Cycle times). SDO error occurred Please contact the Technical Support. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 133  If only a module with a more recent version is available: Load firmware that is appropriate for the module, see type designation on the module. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 134 Control ports STO-A and STO-B are time overrun not actuated simultaneously. Action: Check discrepancy time. Cause: Control ports STO-A and STO-B are not wired in the same way. Action: Check circuitry of the inputs. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 135 In this case, the error occurs when the basic device moves in the blocked direction in the Positioning mode. Action: Check application and change if necessary. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 136 Action: See USF0, error 53-0. USF3: Safety condition violated Cause: Violation of monitored speed limits of the SSF3 in operation / when USF3 / SSF3 requested. Action: See USF0, error 53-0. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 137  With b) If the actual speed value is very noisy at rest. Check and if necessary adjust expert parameters for speed recording and detection of idling Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 138  With b) If the actual speed value is very noisy when at rest: Check and if necessary adjust expert parameters for speed recording and detection of standstill. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 139 (energised).  Only if brake control takes place via DOUT4x and an external brake controller: Deactivate 24 hr monitoring in the SBC parameters if the external brake controller allows this. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 140 Standstill > 24 hrs have not changed by a minimum amount for 24 hours (when safety function is requested). Action: Terminate SS2 or SOS and move axle at least once during this time. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 141 / screening).  Check the supply voltage for the ENDAT encoder.  Check the motor cable / screening on motor and drive side – EMC malfunctions may trigger the error. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 142 (P06.07) should be at least 30% ... 50% above the maximum acceleration actually occurring.  In case of an angle jump in the position data transmitted from the basic device - Acknowledge error once. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 143 µC2 has detected an angle difference or rotational speed difference or difference in capture times for the position encoders. Action: Timing disrupted. If the error occurs again after a reset, the safety module is presumably faulty. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 144 Disconnect the brake connection lines at X6.  If there is no error in the connection wiring, there may be an internal error in the module (check by swapping the module). Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 145 (high control cabinet temperature, high power consumption / output to motor, large number of occupied slots), a servo drive of the next higher output level should be used. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 146 - this may overload the communication connection.  Check whether the firmware versions of the safety module and basic device and the versions of the Metronix ServoCommander® and SafetyTool are compatible. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 147 Action:  Internal malfunction in the servo drive.  Check whether the firmware versions of the safety module and basic device and the versions of the Metronix ServoCommander ® SafetyTool are compatible. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 148  Safety module may be faulty – is error eliminated after replacing the module?  Check whether new firmware for the servo drive or a new version of the safety module is available from the manufacturer. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 149 Check whether the error occurs again. FSM: Log file - write error Please contact the Technical Support. FSM: Parameter set - save Please contact the Technical Support. error Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 150 Wrong protocol (no CAN over EtherCAT)? Check the EtherCAT wiring. EtherCAT: invalid RPDO length Check the protocol. Check the RPDO configuration of the servo drive EtherCAT: invalid TPDO length and of the control system. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 151 Check the DeviceNet wiring. DeviceNet: Please contact the Technical Support. CAN controller overflow DeviceNet: no module Technology module defective? Replace the technology module. DeviceNet: I/O connection Please contact the Technical Support. timeout Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 152 IRQ: Please contact the Technical Support. low-level overflow IRQ: MDC overflow Sequence control: general For information only, no measures required. CO write access started Please contact the Technical Support. multiple times Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 153 Error during booting of FPGA Error during start of SD-ADUs SD-ADU synchronisation error after start SD-ADU not synchronous IRQ 0 (current controller): trigger error CAN controller not available Device parameters checksum error DEBUG-Firmware loaded Product Manual “Servo drives ARS 2300 SE“ Version 5.0...
  • Page 154 Internal software initialization error Error during firmware download Incorrect firmware? Load the correct firmware. If necessary, contact the Technical Support. Error during Bootloader Update Please contact the Technical Support. Product Manual “Servo drives ARS 2300 SE“ Version 5.0...

This manual is also suitable for:

Ars 2302 seArs 2305 seArs 2310 se

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