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Metronix DIS-2 310/2 FB Mounting Instructions

Decentral intelligent servo
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Decentral Intelligent Servo
DIS-2 310/2 FB
Mounting Instructions
Version 5.0
1 General
1.1 Documentation
This installation information serves the purpose of a safe use of the DIS-2 310/2 FB series servo
positioning controller. It contains safety notes, which must be complied with.
Further information can be found in the following manuals of the DIS-2 product range:
 Product Manual "DIS-2 310/2 FB": Description of the device functionality as well as notes of the
operation of the servo positioning controller DIS-2 310/2 FB.
 CANopen Manual "DIS-2": Description of the implemented CANopen protocol as per DSP 402.
 Profibus Manual "DIS-2": Description of the implemented PROFIBUS-DP protocol.
 EtherCAT Manual "DIS-2": Description of the implemented EtherCAT protocol.
 Software Manual: Description of the device functionality and the software functions of the
firmware including RS232 communication. Description of the parameterisation program DIS-2
TM
ServoCommander
controller
These documents are available for download on our homepage (http://www.metronix.de/).
1.2 Order numbers DIS-2 310/2 FB
DIS-2 310/2 FB CANopen:
DIS-2 310/2 FB PROFIBUS: 9019-3103-04
DIS-2 310/2 FB EtherCAT:
Auxiliary equipment
Brake resistor:
Input line filter:
Control panel:
Metronix Meßgeräte und Elektronik GmbH
Kocherstraße 3
D-38120 Braunschweig
Germany
with instructions of the commissioning of an DIS-2 series servo positioning
9019-3103-00
9019-3103-05
9519-0002-00
9504-0005
9019-0330-00
Telefon:
Telefax:
E-mail:
Power connector set:
Signal and motor connector set:
RS232-cable:
+49-(0)531-8668-0
+49-(0)531-8668-555
vertrieb@metronix.de
Page 1
9019-3120-01
9019-3120-02
9019-0221-00

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Summary of Contents for Metronix DIS-2 310/2 FB

  • Page 1 1 General 1.1 Documentation This installation information serves the purpose of a safe use of the DIS-2 310/2 FB series servo positioning controller. It contains safety notes, which must be complied with. Further information can be found in the following manuals of the DIS-2 product range: ...

  • Page 2: Safety Notes For Electrical Drives And Controllers

    The safety note indicates a possible perilous voltage. 2.2 General notes In case of damage resulting from non-compliance with the safety notes in this manual, Metronix Meßgeräte und Elektronik GmbH will not assume any liability. Sound and safe operation of the servo drive controller requires proper and professional transportation, storage, assembly and installation as well as proper operation and maintenance.

  • Page 3: Danger Resulting From Misuse

    Safety notes for electrical drives and controllers Page 3 instructions and all other user notes must be read prior to any work with the servo drive controller. In case you do not have any user notes for the servo drive controller, please contact your sales representative.

  • Page 4: General Safety Notes

    Safety notes for electrical drives and controllers Page 4 2.4 Safety notes 2.4.1 General safety notes The servo drive controller corresponds to IP54 class of protection as well as pollution level 1. Make sure that the environment corresponds to this class of protection and pollution level. Only use replacements parts and accessories approved by the manufacturer.

  • Page 5: Safety Notes For Assembly And Maintenance

    Safety notes for electrical drives and controllers Page 5 Without claiming completeness, the following regulations and others apply: VDE 0100 Erection of power installations with nominal voltages up to 1000 V EN 1037 Safety of maschinery - Prevention of unexpected start-up EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements...
  • Page 6 Safety notes for electrical drives and controllers Page 6 The internal (or external) brake resistor carries dangerous DC bus voltages during operation of the servo positioning controller. Be careful during the assembly. During the assembly and also later during operation of the drive, make sure to prevent drill chips, metal dust or assembly parts (screws, nuts, cable sections) from falling into the device.

  • Page 7: Protection Against Contact With Electrical Parts

    Safety notes for electrical drives and controllers Page 7 2.4.3 Protection against contact with electrical parts This section only concerns devices and drive components carrying voltages exceeding 50 V. Contact with parts carrying voltages of more than 50 V can be dangerous for people and may cause electrical shock.

  • Page 8: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)

    Safety notes for electrical drives and controllers Page 8 2.4.4 Protection against electrical shock by means of protective extra-low voltage (PELV) All connections and terminals with voltages between 5 and 50 Volts at the servo drive controller are protective extra-low voltage, which are designed safe from contact in correspondence with the following standards: International: IEC 60364-4-41 European countries within the EU: EN 61800-5-1.

  • Page 9: Protection Against Contact With Hot Parts

    Safety notes for electrical drives and controllers Page 9 2.4.6 Protection against contact with hot parts DANGER! Housing surfaces may be hot! Risk of injury! Risk of burning! Do not touch housing surfaces in the vicinity of heat sources! Danger of burning! Before accessing devices let them cool down for 10 minutes after switching them off.

  • Page 10: Technical Data

    Technical data Page 10 3 Technical data Range DIS-2 310/2 FB Ambient conditions and qualification: Admissible temperature ranges Storage temperature: -25°C to +70°C Housing temperature: 0°C to +80°C Temperature switch-off at approx. 85°C Ambient temperature at 0°C to +30°C nominal power: With power derating respectively output current derating of 3% / K from 30°C...
  • Page 11 1 A Brake chopper is integrated; UChop  390 V Brake chopper External brake resistor possible mounting on mounting plate (Type: PLR of Metallux, Metronix order no: 9519-0002-00) 100  Resistance Continuous power / pulse power 30 W / 1450 W An external fuse B10 is recommended, see section 5.3...
  • Page 12 Technical data Page 12 Motor connection specifications [X6]: Specifications for operation with 230 V = 80°C Housing Output nominal power 300 W Output nominal current Max. output current for 1 s PWM frequency 10 kHz Motor temperature monitoring [X2]: < 500  Digital Sensor Normally closed contact: >...
  • Page 13 Technical data Page 13 Evaluation of Hiperface Encoders [X2]: Suitable Encoder Stegmann Hiperface SCS / SCM60 ; SRS / SRM50 ; SKS36 other types – please contact supplier Resolution Up to 16 Bit ( depends on number of increments) Delay time signal detection <...
  • Page 14 Technical data Page 14 Digital inputs and outputs [X1]: DIN8 End switch input 1 DIN9 Controller enable at High, clear error high-low transition at Low Logic outputs general 24V (8V...30V) active high, short circuit rated to GND DOUT0 Operational state / Ready 24 V, max.

  • Page 15: Mechanical Installation

    4 Mechanical installation 4.1 Important notes  The DIS-2 310/2 FB was originally designed for direct mounting on one side of the motor.  Optimum cooling will be achieved, if the DIS-2 310/2 FB is mounted vertical, this means that connector X1 is directed to the floor or to the sky.
  • Page 16 X8: Is an expansion interface for the fieldbus-modules Connectors on the fieldbus-modules (CANopen, PROFIBUS, EtherCAT): X5: Connector for the RS232 communication to parameterise or control the DIS-2 310/2 FB X401: Fieldbus connector which can be used for bus IN or bus OUT...

  • Page 17: Dimensions Of The Housing

    Mechanical installation Page 17 4.3 Dimensions of the housing Figure 2: DIS-2 dimensions of housing...
  • Page 18 IP67 will be achieved.It is recommended that the brake resistor is screwed on the mounting plate. DIS-2 310/2 FB mounting example – synchronous servo motor, mounting plate Figure 3: with brake resistor and servo positioning controller DIS-2 310/2 FB...
  • Page 19 Mechanical installation Page 19 Figure 4: Example of a mounting plate for a motor from supplier DRIVETEC...

  • Page 20: Electrical Installation

    Electrical installation Page 20 5 Electrical installation 5.1 Pin configuration main board DIS-2 310/2 FB 5.1.1 Pin configuration Power supply and I/O [X1] Phoenix PLUSCON – VARIOCON Connector type at DIS-2 310/2 FB: Phoenix PLUSCON – VARIOCON Set, with: Counter Plug:...
  • Page 21 Input power supply N 230V AC  10% Input power supply L 5.1.2 Pin configuration Encoder Interface [X2] Connector type at DIS-2 310/2 FB: Molex No. 87832-1614 Counter Plug: Molex No. 51110-1651 with up to 16 contacts Molex No. 50394-8051...
  • Page 22 RMS,diff. max. 50 mA Others: connect to incremental line #N /#DATA n.c. 5.1.3 Pin configuration holding brake [X3] Connector type at DIS-2 310/2 FB: JST No. B02B-XASK-1 Counter Plug: JST No. XAP-02V-1 with 2 contacts JST No. SXA-001T-P0.6 Interface Description:...
  • Page 23 Output (high active) for holding brake on motor shaft max. 500 mA Reference potential for holding brake 5.1.4 Pin configuration motor phases [X6] Connector type at DIS-2 310/2 FB: JST No. B5P-VH-B Counter Plug: JST No. VHR-5N with 4 contacts JST No. SVH-41T-P1.1 Interface Description: Pin No.
  • Page 24 Electrical installation Page 24 5.2 Pin configuration fieldbus-modules 5.2.1 Pin configuration RS232 interface [X5] Connector type at DIS-2 310/2 FB: M8 flush-type socket, 3-pin type Counter Plug: M8 mating connector for free configuration, e.g. Phoenix No. 1506901 respectively RS232-cable: 9019-0221-00 5.2.2...
  • Page 25 Electrical installation Page 25 5.2.3 Pin configuration CANopen [X401, X402] Connector type at DIS-2 310/2 FB: [X401] M12 flush-type plug, 5-pin type, A-coded [X402] M12 flush-type socket, 5-pin type, A-coded Counter Plug: Assembled M12 bus cable, e.g. made by Phoenix,...
  • Page 26 Page 26 5.2.4 Pin configuration PROFIBUS [X401, X402] The PROFIBUS interface at the servo positioning controller DIS-2 310/2 FB is in accordance with EN 61800-5-1 as 5-pin M12 plug (B-coded, at the technology plug-in module, as socket and as plug)
  • Page 27 Electrical installation Page 27 5.2.5 Pin configuration EtherCAT [X401, X402] The EtherCAT-Interface at the servo positioning controller DIS-2 310/2 FB is in accordance with IEC 61076-2-101 as 4-pole M12 socket (shielded und D-coded) Connector type at DIS-2 310/2 FB: [X401]...

  • Page 28: Wiring Example

    Connection to power supply, PLC and motor Figure 5 shows a typical application with one or more DIS-2 310/2 FB connected to the 230 VAC power supply, to the 24V logic supply (1 A per device is used) to the holding brake and to the controller or a PLC.
  • Page 29 The shield of the cable will protect the analogue input from noise. The shield should be connected on both sides - to the housing of the DIS-2 310/2 FB and to the PLC housing.
  • Page 30 The digital IO signals DINx and DOUTx do not need a shield to protect them from incoming noise, but a shielded cable between DIS-2 310/2 FB and PLC will improve the EMC emmission of the whole system. For synchronisation mode use the DIN4, 5, 6 as incremental encoder input signals and...

  • Page 31: Emc-Compliant Wiring

    [X2]. The holding brake is connected to [X3], take care of the right polarity, when connecting! If the DIS-2 310/2 FB is mounted directly to the motor, the cables are only some cm long and covered by the electronic housing, so the cables don’t need to be shielded.
  • Page 32 Connection to the 230 VAC mains supply:  Take care of a “good” PE connection between DIS-2 310/2 FB and 230 VAC mains supply. It is necessary to have a good return path for the high frequency leakage currents produced from the switched power stage inside the DIS-2 310/2 FB in combination with the winding capacity between phase and PE inside the motor.

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