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Metronix DIS-2 310/2 FB FS STO Product Manual

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Servo drive DIS-2 310/2 FB FS STO
Metronix Meßgeräte und Elektronik GmbH
Kocherstraße 3
38120 Braunschweig
Germany
Product Manual
Phone:
+49-(0)531-8668-0
Telefax:
+49-(0)531-8668-555
E-Mail:
vertrieb@metronix.de
http://www.metronix.de

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  • Page 1 Product Manual Servo drive DIS-2 310/2 FB FS STO Metronix Meßgeräte und Elektronik GmbH Phone: +49-(0)531-8668-0 Kocherstraße 3 Telefax: +49-(0)531-8668-555 38120 Braunschweig E-Mail: vertrieb@metronix.de Germany http://www.metronix.de...
  • Page 2 In the case of serious deviations from the user documentation, Metronix has the right and the obligation to repair, unless it would involve an unreasonable effort. A possible liability does not include deficiencies caused by deviations from the operating conditions intended for the device and described in the user documentation.
  • Page 3 Page 3 Revision Information Author: Metronix Meßgeräte und Elektronik GmbH Product Manual “Servo drive DIS-2 310/2 FB FS STO” Manual title: File name: P-HB_DIS-2_310_2_FB-FS-STO_4p0_EN.docx Version 4.0 November 2018 Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 4: Table Of Contents

    3.1.1 Basic information ............... 29 3.1.2 Area of application and intended use ........29 3.1.3 Performance characteristics of the DIS-2 310/2 FB FS STO ..30 3.2 Power supply ..................32 3.2.1 Single-phase AC power supply ..........32 3.2.2 Intermediate circuit link, DC supply ..........32 3.2.3...
  • Page 5 6.2.4 Feedback contacts REL1, REL2 [X40] ........58 6.2.5 Auxiliary supply +24V, GND [X40] ..........58 6.3 Functionalities in the DIS-2 310/2 FB FS STO basic device ....59 Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 6 7.4 Mounting ....................78 ELECTRICAL INSTALLATION................. 82 8.1 Connection to power supply, control and motor ......... 82 8.2 Connectors on the basic device DIS-2 310/2 FB FS STO ....85 8.2.1 Connection: Power supply and I/O [X1] ........85 8.2.2 Connection: Motor [X6] ..............
  • Page 7 9.1 General connection notes ..............102 9.2 Tools/material ..................102 9.3 Connecting the DIS-2 310/2 FB FS STO servo drive to the motor ..102 9.4 Connecting the DIS-2 310/2 FB FS STO servo drive to the power supply and to the control panel or control unit ......... 103 9.5 Connecting the PC ................
  • Page 8 Figure 5: Path program ........................ 51 Figure 6: Mode of operation in the case of the DIS-2 310/2 FB FS STO ........55 Figure 7: Basic time behaviour during the activation and deactivation of the STO safety function60 Figure 8: Time behaviour when activating the safety function STO with restart ......
  • Page 9 Position and connection RS232 interface ..............95 Figure 33: Position and connection CAN interface ................ 97 Figure 34: Position and connection PROFIBUS interface .............. 98 Figure 35: Position and connection EtherCAT interface ..............99 Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 10 Page 10 Table of Tables Table 1: Scope of supply DIS-2 310/2 FB FS STO CANopen ............ 13 Table 2: Scope of supply DIS-2 310/2 FB FS STO PROFIBUS ..........13 Table 3: Scope of supply DIS-2 310/2 FB FS STO EtherCAT ............ 13 Table 4: Accessories DIS-2 310/2 FB FS STO ................
  • Page 11 Pin assignment [X401] and [X402] ................97 Table 42: Pin assignment [X401] and [X402] ................98 Table 43: Pin assignment [X401] and [X402] ................99 Table 44: Error overview ......................110 Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 12: General

    General Documentation This manual serves the purpose of a safe use of the DIS-2 310/2 FB FS STO servo drive. It contains safety notes, which must be complied with. Further information can be found in the following manuals of the DIS-2 product range: ...

  • Page 13: Scope Of Supply

    General Page 13 Scope of supply The DIS-2 310/2 FB FS STO servo drive is available in the following three versions. The corresponding technology modules (CAN, PROFIBUS, EtherCAT) are factory-integrated and are not designed for an exchange by the user.

  • Page 14: Table 4: Accessories Dis-2 310/2 Fb Fs Sto

    Pre-fabricated connection cable for the servo drive 9019-0221-00 parameterisation, length approximately 150 cm, M8 circular connector for the connection to the servo drive, 9-pole DSUB connector for the connection to the COM-Port of the PC Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 15 1,5 mm, in the area of the connecting cables height approx. 4 mm, with strands l = 105 mm + connector by JST (VHR-2N and contacts SVH-41T-P1.1) Parameterisation program DIS-2 ServoCommander Metronix part number: 9019-0900-00 Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 16: Safety Notes For Electrical Drives And Controllers

    Nonobservance may result in severe property damages. DANGER! Nonobservance may result in property damages and in personal injuries. Caution! Dangerous voltages. The safety note indicates a possible perilous voltage. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 17: General Notes

    Page 17 General notes In case of damage resulting from non-compliance with the safety notes in this manual, Metronix Meßgeräte und Elektronik GmbH will not assume any liability. Prior to the initial use you must read chapter 2 Safety notes for electrical drives and controllers and section 8.4 Notes concerning the safe and EMC-compliant installation...
  • Page 18 Inappropriate handling of the servo drive and non-compliance with the warnings as well as inappropriate intervention in the safety features may result in property damage, personal injuries, electric shock or in extreme cases even death. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 19: Danger Resulting From Misuse

    Surfaces of device housing may be hot! Risk of injury! Risk of burning! DANGER! Dangerous movements! Danger to life, serious personal injury or property damage due to unintentional movements of the motors! Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 20: Safety Notes

    The general setup and safety regulations for work on power installations (for example DIN, VDE, EN, IEC or other national and international regulations) must be complied with. Non-compliance may result in death, personal injury or serious property damages. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 21 Safety of machinery - Safety-related parts of control systems Part 1: General principles for design EN ISO 13849-2 Safety of machinery - Safety-related parts of control systems Part 2: Validation Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 22: Safety Notes For Assembly And Maintenance

    After the mains supply has been switched off, the intermediate circuit capacitors of the DIS-2 310/2 FB FS STO carry a residual charge that only decreases slowly via internal discharge resistors in the DIS-2 310/2 FB FS STO (duration: > 270 s to U <...
  • Page 23 The servo drive and in particular the brake resistor, externally or internally, can assume high temperatures, which may cause serious burns. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 24: Protection Against Contact With Electrical Parts

    Protect it from being switched on again. For the installation the amount of DC bus voltage must be considered, particularly regarding insulation and protective measures. Ensure proper grounding, wire dimensioning and corresponding short-circuit protection. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 25: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)

    0 to 50 Volts. Only connect voltages and circuits with protection against dangerous voltages. Such protection may be achieved by means of isolation transformers, safe optocouplers or battery operation. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 26: Protection Against Dangerous Movements

    The safety regulations applying to the system are also taken into consideration. Random movements or other malfunctions may be caused by switching the safety installations off, by bypassing them or by not activating them. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 27: Protection Against Contact With Hot Parts

    Before accessing devices let them cool down for 10 minutes after switching them off. Touching hot parts of the equipment such as the housing, which contain heat sinks and resistors, may cause burns! Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 28: Protection During Handling And Assembly

    If necessary, use suitable protective equipment (for example goggles, protective footwear, protective gloves). Do not stand underneath hanging loads. Remove leaking liquids on the floor immediately to prevent slipping. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 29: Product Description

    The servo drive must be installed directly on the motor. The DIS-2 310/2 FB FS STO servo drive is supplied with 230 V AC. At the motor connection, it supplies the synchronous machine with a pulse-width-modulated, symmetrical, 3-phase rotating field with variable frequency, current, and voltage.

  • Page 30: Performance Characteristics Of The Dis-2 310/2 Fb Fs Sto

    Product description Page 30 The DIS-2 310/2 FB FS STO was designed for continuous torque, speed, and position control in typical industrial applications, such as:  Positioning and feed drives in machines  Palletising and packaging machines  Wood-processing machines ...
  • Page 31  Integrated brake chopper; the braking resistor is mounted on a mounting plate between the motor and servo drive (see chapter 7 Mechanical installation)  Integrated functional safety feature "Safe Torque Off, STO" (see chapter 6) Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 32: Power Supply

    3.2.2 Intermediate circuit link, DC supply An intermediate circuit link of several DIS-2 310/2 FB FS STO servo drives via the X1 connector is possible. The pin assignment of [X1] is described in section 8.2.1 Connection: Power supply and I/O [X1].

  • Page 33: Communication Interfaces

    Product description Page 33 Communication interfaces The DIS-2 310/2 FB FS STO servo drive has several communication interfaces. Apart from the RS232 interface, various fieldbus interfaces are also available. The servo drive always operates as a slave on the fieldbus.

  • Page 34: I/O Functions And Device Control

    One input is used for enabling the servo drive. The DIS-2 310/2 FB FS STO servo drive has two analogue inputs for input levels in the range of +10 V to -10 V. Both inputs are differential inputs (12 bits) in order to guarantee a high level of interference immunity.

  • Page 35: Technical Data

    Second environment Table 6: Technical data: Dimensions and weight Parameter Values Dimensions basic device (H*W*D) 56 x 80 x 112 mm (without counterplug und mounting plate) Weight approx. 0,55 kg Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 36: Supply [X1]

    Technical data: Motor connection specifications [X6] Parameter Values Specifications for operation with 230 V = 80°C Housing Output power 300 W Output current Max. output current for 1 s PWM frequency 10 kHz Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 37: Angle Encoder Connector [X2]

    KTY83-1xx  1000  KTY84-1xx Angle encoder connector [X2] The DIS-2 310/2 FB FS STO servo drive evaluates different types of encoder feedback systems via the universal rotary encoder interface:  Resolvers  Analogue Hall sensors  Digital Hall sensors (six-step encoders) ...

  • Page 38: Table 11: Technical Data: Evaluation Of Analogue Hall Sensor Signals [X2]

    5 V differential inputs / RS422 standard Power supply for encoder +5 V / 100 mA max.  1600  Input impedance Max. input frequency > 100 kHz (pulses/s) Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 39: Table 14: Technical Data: Evaluation Of Hiperface® Encoders [X2]

    Delay time signal detection < 200 µs Speed resolution approx. 4 min Absolute accuracy of angle < 5´ detection Max. rotational speed 6.000 min / 3.000 min at 1024 increments / revolution Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 40: Communication Interfaces

    24 V, max. 20 mA Encoder output A-signal DOUT2 Freely configurable, usable as 24 V, max. 20 mA Encoder output B-Signal DOUT3 (on [X3]) Holding brake 24 V, max. 700 mA Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 41: Table 17: Technical Data: Analogue Inputs And Outputs [X1]

    Analogue input, usable as input for current or speed setpoint. (Pins shared with DIN2 / DIN3) AIN1 / #AIN1  1kHz Analogue output: 0... 10V output range, 8 Bit resolution, f Limit AMON0 Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 42: Incremental Encoder Input And Output [X1]

    > 100 kHz (lines/s); f depending on cable length, Limit Limit data measured with R = 1 k and C = 1 nF (which Load Load corresponds to a cable length of 5m) Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 43: Sto Interface [X40]

    < 200 mA (not short circuit proof) Voltage drop < 200 mV Residual current < 1µA (contact opened) Switching time closing < 1ms Switching time opening < 0,5 ms Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 44: Fieldbus Interfaces

    Page 44 Fieldbus interfaces One of the following technology modules can be integrated in the DIS-2 310/2 FB FS STO basic device. The modules will be integrated into the servo drive at the factory depending on what has been ordered.

  • Page 45: Function Overview

    In a typical application, permanent-magnet synchronous machines with a sinusoidal EMF are used. The DIS-2 310/2 FB FS STO is a universal servo drive that can be used in conjunction with standard servomotors. An automatic motor identification system can be used for the determination and parameterisation of the motor data.
  • Page 46 In the speed-controlled mode, a certain speed setpoint is specified. The DIS-2 servo drive determines the current actual speed n_actual by way of the encoder evaluation. In order to ensure compliance with the speed setpoint, the current setpoint i_set is determined. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 47: Figure 2: Controller Cascade Block Diagram

    Function overview Page 47 Figure 2: Controller cascade block diagram Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 48: Positioning Mode

    This concept can be realised thanks to the high level of performance of the Motion- Control-DSP that is used for the control process in the DIS-2 310/2 FB FS STO. Product Manual “Servo drive DIS-2 310/2 FB FS STO“...

  • Page 49: Homing

    The high-performance positioning control system in the DIS-2 310/2 FB FS STO has numerous parameters and position data sets. Up to 64 position sets can be stored in the DIS-2 310/2 FB FS STO in a non-volatile manner and performed by way of the trajectory generator.

  • Page 50: Relative Positioning

    The speed profile is trapezoidal while the acceleration profile is block-shaped. In the case of jerk-limited positioning, the acceleration profile is trapezoidal and the speed profile is of third order. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 51: Positioning Sequences

    Figure 5: Path program The DIS-2 310/2 FB FS STO servo drive supports this type of linking of position sets to form a path program. A detailed description concerning the creation of a path program can be found in the DIS-2 310/2 FB FS STO software manual.

  • Page 52: Software Limit Switches

    If the DIS-2 310/2 FB FS STO servo drive is a master, it provides the slave with an encoder signal (A and B single-ended signal) on the 24 V level. If the DIS-2 310/2 FB FS STO servo drive is used as a slave, A, B, and N single-ended signals can be processed on the 24 V level.

  • Page 53: Functional Safety Technology

    Functional safety technology General, intended use The DIS-2 310/2 FB FS STO servo drives support the integrated safety function “Safe Torque Off” (STO) according to the requirements of the standard EN ISO 13849-1. Furthermore, the principles for testing “Additional requirements for electrical power drive systems according to EN 61800-5-2”...

  • Page 54: Integrated "Safe Torque Off (Sto)" Function

     The "Safe Stop 1" (SS1) function can be realised with a suitable external safety switching device and a suitable wiring of the DIS-2 310/2 FB FS STO basic device. There are three suitable measures for realising the "STO" function: ...

  • Page 55: Description Of The Sto Safety Function

    Feedback contact Figure 6: Mode of operation in the case of the DIS-2 310/2 FB FS STO When the "Safe Torque Off" (STO) function is active, the energy supply to the drive is interrupted in a safe manner. The drive cannot generate any torque and, thereby, neither any dangerous movements.

  • Page 56: Table 26: Sto Signal Plausibility Table

    Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 57: Control Inputs Sto1, Sto2 [X40]

    Section 4.6 describes the technical data for the control inputs in the specified operating range. The requirements concerning the time behaviour result from the technical data in section 4.6. The time behaviour itself is described in section 6.4. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 58: Feedback Contacts Rel1, Rel2 [X40]

    Auxiliary supply +24V, GND [X40] The DIS-2 310/2 FB FS STO servo drive provides an auxiliary +24 V supply via [X40]. This auxiliary supply is intended solely for applying +24 V to the inputs STO1 and STO2 if the STO function is not used.

  • Page 59: Functionalities In The Dis-2 310/2 Fb Fs Sto Basic Device

    Functional safety technology Page 59 Functionalities in the DIS-2 310/2 FB FS STO basic device The following functions in the basic device are not certified in accordance with the EN safety standards. They are functional extensions and offer additional diagnostic options.

  • Page 60: Time Behaviour

    STO2-OFF STO2 switch-off time from high to low until the supply of the output stage drivers is no longer available Internal delay due to the firmware 0...5 ms V-Drive Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 61: Time Behaviour For Activating Sto During An Operation With Restart

    V-Brake-OFF closed open servo drive enabling (DIN9) speed Holding brake (option) servo drive enabling (internal) Figure 8: Time behaviour when activating the safety function STO with restart Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 62: Table 28: Time Data Concerning Figure 8

    STO selection. Minimum time: Physical delay until the brake is open. This time can be parameterised by way of a higher value in the servo drive. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 63: Time Behaviour For Activating Ss1 During Operation With Restart

    (DIN9) speed Holding brake (option) servo drive enabling (internal) Figure 9: Time behaviour when activating the safety function SS1 (external switching) with restart Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 64: Table 29: Time Data Concerning Figure 9

    Minimum time: Physical delay until the brake is open. This time can be parameterised by way of a higher value in the servo drive. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 65: Circuit Examples

    The safety request is realised via two channels and via the switch S1. As a result, the output stage will be switched off via two channels. Once the output stage has been switched off, this is output by the floating contact REL1/REL2. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 66  The illustration shows the pin assignment of the STO connector X40 directly on the board and not the pin assignment of the circular connector in the mounting plate. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 67: Delays And Safe Torque Switch-Off (Ss1, "Safe Stop 1")

    Then, the control circuit will be switched off. After a certain time that is set in the safety switching device, the output stage will be switched off via two Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 68  The illustration shows the pin assignment of the STO connector X40 directly on the board and not the pin assignment of the circular connector in the mounting plate. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 69: Parameterisation With The Dis-2 Servocommander

    DIS-2 FB FS STO basic device, see Figure 12. In addition, the status of the internal state machine is indicated in the Safety module window, see section 6.6.3 "Safety module - Status" window. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 70: Safety Module - Status" Window

    The following shows the three states "normal operation", "error", and "safe state reached". General "Status" window and "Safety module – Status" window with the state Figure 13: "Normal operation" Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 71: Figure 14: General "Status" Window, "Safety Module - Status" Window, And "Error Messages / Warnings" Window With The State "Error

    Functional safety technology Page 71 General "Status" window, "Safety module – Status" window, and "Error Figure 14: messages / warnings" window with the state "Error" Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 72: Safety Module - Parameters" Window

    This value is preset to 100 ms and should be fine for the usual applications. If necessary, the discrepancy time (see section 6.2.3.1) between STO1 and STO2 can be prolonged to up to 1 s. "Safety module – Parameters" window Figure 16: Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 73: Functional Test, Validation

    At least the following tests must be performed for a validation:    a) Check of the components: Is the DIS-2 310/2 FB FS STO being used (check against the type plates)?   ...
  • Page 74 Is the restart being prevented? This means that if the emergency stop has been actuated and if the enable signals are active, there will be no movement following a start command unless an acknowledgement has been given. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 75: Mechanical Installation

     The DIS-2 310/2 FB FS STO servo drive was designed for direct installation on the motor.  Optimum cooling can be ensured when the DIS-2 310/2 FB FS STO servo drive is mounted in a vertical position. This means that connector [X1] is located on top or at the bottom.

  • Page 76: Connectors On The Main Board

     [X5]: Connector for the RS232 communication, for example to parameterise the DIS-2 310/2 FB FS STO  [X401]: Fieldbus connector for bus IN or bus OUT  [X402]: Second fieldbus connector for bus IN or bus OUT Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 77: Dimensions Of The Housing

    Mechanical installation Page 77 Dimensions of the housing Figure 18: Dimensions of the housing Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 78: Mounting

    Page 78 Mounting The servo drive DIS-2 310/2 FB FS STO will be mounted directly to the motor using a seal. The mounting flange at the motor should have a smooth surface with a circular slot to achieve the highest protection against water.
  • Page 79 The following two figures show a mounting example of an STO application. In this case, the mounting plate must be milled deeper so that the M12 circular connector [X40A] can be integrated. DIS-2 310/2 FB FS STO mounting example with STO – synchronous servo Figure 21: motor, mounting plate with brake resistor and servo drive Product Manual “Servo drive DIS-2 310/2 FB FS STO“...

  • Page 80: Figure 22: Dis-2-Fb Fs Sto Example Of A Mounting Plate Universal

    Mechanical installation Page 80 Figure 22: DIS-2-FB FS STO Example of a mounting plate universal Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 81: Figure 23: Dis-2-Fb Fs Sto Example Of A Realised Mounting Plate

    Mechanical installation Page 81 Figure 23: DIS-2-FB FS STO Example of a realised mounting plate Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 82: Electrical Installation

    Connection to power supply, control and motor The following figure shows a typical application with two or more DIS-2 310/2 FB FS STO servo drives with a connection to 230 V AC power supply, to a 24 V DC logic supply and to a control or to a PLC without STO functionality.
  • Page 83 To fulfil the EMC directive an external line filter is necessary (see section 1.2 Scope of supply). In complex systems with many servo drives of the type DIS-2 310/2 FB FS STO the use of a suitable common line filter can be more useful for cost reasons.
  • Page 84 DIS-2 310/2 FB FS STO servo drive may be permanently damaged. Verify that the power supply used for the power and for the logic part fulfil the...

  • Page 85: Connectors On The Basic Device Dis-2 310/2 Fb Fs Sto

    6 5 4 8 7 6 5 8 7 6 5 3 2 1 4 3 2 1 4 3 2 1 Figure 25: Connection and pin numbering [X1] Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 86: Table 31: Pin Assignment [X1]

    Intermediate circuit voltage plus Bench mark Intermediate circuit voltage minus for ZK+ Protective earth 230V AC  10% Input power supply N 230V AC  10% Input power supply L Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 87: Connection: Motor [X6]

    Molex No. 87832-1614 Counterplug [X2]: Molex No. 51110-1651 with up to 16 contacts Molex No. 50394-8051 12 11 14 13 16 15 Figure 27: Position and connection angle encoder Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 88: Table 33: Pin Assignment [X2]

    +12 V power supply for Stegmann HIPERFACE +12V +12 V / 100 mA encoder Connection to resolver signal R2 or RMS,diff. #REF max. 50 mA connection to incremental encoder track #N / #DATA n.c. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 89: Connection: Holding Brake [X3]

    0 V / 24 V Digital output: (high active) for the holding brake, max. 500 mA internal supply via the 24 V logic supply. Reference potential for the holding brake Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 90: Connection: Brake Resistor [X300]

    Specification 390 V 440 V / 4 Connection for brake resistor to intermediate voltage nom. BR-CH 0 V / 390V 440 V Connection for brake resistor to brake chopper Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 91: Connection: Extension Port [X8]

    3,3 V +/- 2% +3.3 V 100 mA max. (together with 5 V) Technology module power supply 5,0 V +/- 5% +5 V 100 mA max. (together with 3.3 V) Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 92 #IRQB (SYNC) 3,3 V CMOS #IRQA logic level synchronous-serial interface for access to technology MOSI modules with an SSIO interface SCLK MISO Reference potential Reference potential Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 93: Connection: Safe Torque Off (Sto) [X40] And [X40A]

    10.0 1518999 Example for [X40A]: The counterplug Molex No. 51110-0660 mentioned above is attached to the free cable ends. Figure 31: Position and connection STO signals [X40] and [X40A] Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 94: Table 37: Pin Assignment [X40]

    0 V / 24 V Control input 2 for STO function REL1 Normally open contact for feedback STO REL2 Normally open contact for feedback STO Corresponding GND for STO1 and STO2 Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 95: Connectors Field Bus Modules Dis-2 310/2 Fb Fs Sto

    +/-10 V Receive signal, RS232 specification +/-10 V Transmit signal, RS232 specification Reference potential for the serial interface, internally connected with the common reference potential for the logic system Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 96: Table 40: Pin Assignment To Set Up An Rs232 Adapter Cable For Connection To A Pc/Notebook

    Reference potential for the serial interface, internally connected with the common reference potential for the logic system Connect the cable shield on both sides of Shield Shield the connector housing Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 97: Connection: Canopen [X401] And [X402]

    CANHI 0 V 5 V Signal CAN_H according to CAN-Bus specification CANLO 0 V 5 V Signal CAN_L according to CAN-Bus specification Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 98: Connection: Profibus [X401] And [X402]

    8.3.3 Connection: PROFIBUS [X401] and [X402] The PROFIBUS interface at the servo drive DIS-2 310/2 FB FS STO is configured according to EN 50170 as a 5-pole M12 plug, B-coded at the technology module as plug and socket. Configuration on the device:...

  • Page 99: Connection: Ethercat [X401] And [X402]

    8.3.4 Connection: EtherCAT [X401] and [X402] The EtherCAT interface at the servo drive DIS-2 310/2 FB FS STO is configured according to IEC 61076-2-101 as a 4-pole M12 socket, shielded and D-coded at the technology module. Configuration on the device:...

  • Page 100: Notes Concerning The Safe And Emc-Compliant Installation

     Configuration and type of wiring  Superordinate control system The DIS-2 310/2 FB FS STO servo drive has been qualified in accordance with the product standard EN 61800-3 for electric drives based on an upstream line filter (see section 4.1 Ambient conditions and qualification).

  • Page 101: Emc Ranges: First And Second Environment

    EMC ranges: First and second environment The DIS-2 310/2 FB FS STO servo drive fulfils the requirements of the applicable product standard EN 61800-3 if the servo drive is installed in a suitable manner and if all of the connecting lines are wired in an equally suitable manner.

  • Page 102: Start-Up

     Connect the connector (see the connector set in section 1.2 Scope of supply) to the motor cable. Then, connect it to the corresponding interface [X6] on the DIS-2 310/2 FB FS STO and let it lock into place.

  • Page 103: Connecting The Dis-2 310/2 Fb Fs Sto Servo Drive To The Power Supply And To The Control Panel Or Control Unit

     In order to ensure compliance with the interference emission limits, we recommend using a shielded 230 V AC supply cable between the input line filter and the DIS-2 310/2 FB FS STO. The maximum length is 10 m.

  • Page 104: Checking Whether The System Is Ready For Operation

    Wait for 5 minutes in order to be sure that the intermediate circuit has been discharged. Check all of the connecting cables. Check whether the 24 V power supply operates correctly. Switch the power supply on. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 105: Service Functions And Error Messages

    10.1.1 Overview The DIS-2 310/2 FB FS STO servo drive has an extensive sensor system that monitors the controller unit, power output stage, motor, and the communication with the outside world. Errors that occur will be stored in the internal error memory. Most errors will cause the controller unit to shut down the servo drive and power output stage.

  • Page 106: Overcurrent And Short-Circuit Monitoring

     I²t current monitoring with a warning of the servo drive: The DIS-2 310/2 FB FS STO servo drive has an I²t monitoring system to limit the average power loss in the power output stage. Since...

  • Page 107: Motor Monitoring

    PTC. In this case, however, the shut-down threshold cannot be parameterised.  I²t current monitoring with warning for the motor: The DIS-2 310/2 FB FS STO servo drive has an I²t monitoring system to limit the average power loss in the motor. Since the power loss in the electronic power system and in the motor increases in a square manner with the current in the worst case, the squared current value is taken as the measure for the power loss.

  • Page 108: Monitoring Of The Sto Functionality

    10.1.10 Operating hour meter The DIS-2 310/2 FB FS STO servo drive has an integrated operating hour meter. It is displayed via the DIS-2 ServoCommander parameterisation software in the menu Info/Info on the Times tab.

  • Page 109: Error Messages

    The user can parameterise whether warnings will be displayed or not:  Display: The error will be displayed but no other measures will be taken.  No display: The error will be ignored completely. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

  • Page 110: Table 44: Error Overview

    Is the angle encoder connected? < 5 ms signal error Is the angle encoder cable defective? Is the angle encoder defective? Check the configuration of the angle encoder interface. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 111 HW-FW The firmware that has been loaded is < 5 ms conflict not suitable for the device (e.g. DIS-2 48/10 firmware in a DIS-2 310/2 FB FS STO). Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 112 The braking energy is too high when the axes are decelerated. The capacity in the intermediate circuit is too low. Install an additional capacitor (approx. 10,000 uF for every 10 A of motor current). Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 113 STO2 has been in the The control inputs STO1 and STO2 exceeded. DSC. are not wired in the same way. Check the discrepancy time that has been parameterised with the ServoCommander Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 114 Are the limit switches defective? Check the configuration of the limit switches. 3285 Power supply Interruption/failure of the mains < 100 ms failure during power supply. controller enabling Check the power supply. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 115 < 5 ms X X X timeout received within the set "nodeguarding" time. Error: PROFIBUS Has the correct FW been loaded? < 5 ms piggy Please contact the technical support team. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 116 A SYNC message has not been < 5 ms X X X timeout received within the set SYNC time 6180 Stack overflow Internal error. < 5 ms Please contact the technical support team. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...
  • Page 117 "unknown error", contact your local distributor. It is possible that these error numbers have been assigned during firmware extensions or to customised firmware versions with additional monitoring functions. Product Manual “Servo drive DIS-2 310/2 FB FS STO“ Version 4.0...

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