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Body and Implement Mounting Guidelines U500 North America
Figure 4.36: Overview of available platforms.......................................99
Figure 4.37: Platform P27..................................................................100
Figure 4.38: Platform P40..................................................................101
Figure 4.39: Platform gate stop .........................................................102
Figure 4.40: Fastening points ............................................................102
Figure 4.41: Tie-down eye .................................................................103
Figure 4.42: Tie-down eye label ........................................................103
Figure 4.43: Positions of the towing eyes on platform P27................103
Figure 4.44: Positions of the tie down eyes on platform P40.............103
Figure 4.45: Positions of the fastening holes in platform P27............104
Figure 4.46: Positions of the fastening holes in platform P40............104
Figure 4.47: Reinforcing plate............................................................104
Figure 4.48: Implement fastening with ring eyes ...............................104
Figure 4.49: Prohibited mounting.......................................................105
Figure 4.50: Rear mechanical locking ...............................................105
Figure 4.51: Front mechanical locking...............................................105
Figure 4.52: Front end mounting with chains or belts........................106
Figure 4.53: Tie-down eye (option 1).................................................106
Figure 4.54: Tie-down eye (option 2).................................................106
Figure 4.55: Rear end mounting ........................................................106
Figure 4.56: Rear end mounting with additional plate .......................107
Figure 4.57: Center mounting of heavy implements ..........................107
Figure 4.58: Correct and incorrect gritter design ...............................108
Figure 4.59: Mounting diagram on the platform subframe.................109
Figure 4.60: Overview of the available platform sub frames..............110
Figure 4.61: Platform sub frames for short wheelbases ....................111
Figure 4.62: Platform sub frames for long wheelbases .....................112
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Figure 4.63: Ball half shell, Part-No.: A405 610 00 35 ...................... 113
Figure 4.64: Ball half shell, Part-No.: A405 610 01 35 ...................... 114
Figure 4.65: Ball point, Part-No.: A405 991 00 20............................. 115
Figure 4.66: Diagonally mounting of the ball half shells .................... 115
Figure 4.67: Correct mounting of the plastic plates........................... 116
Figure 4.68: Contact points of the plastic plates on the subframe .... 116
Figure 4.69: Skip loader .................................................................... 117
Figure 4.70: Implement / body fastening with additionally U-bolts .... 117
Figure 4.71: Suggestion for reinforcing of the front fastening
interface ..................................................................................... 118
Figure 4.72: Strengthened mounting of the platform subframe......... 119
Figure 4.73: Magnet of the tilt-warning lamp ..................................... 120
Figure 4.74: Position of the magnet and the tilt control sensor ......... 120
Figure 4.75: Position of the magnet for the tilt control sensor on the
short wheelbase ......................................................................... 121
Figure 4.76: Position of the magnet for the tilt control sensor on the
long wheelbase .......................................................................... 122
Figure 4.77: Front end of a mounting frame with a max. height of
6.3 in .......................................................................................... 123
Figure 4.78: Front end of a mounting frame higher than 6.3 in ......... 123
Figure 4.79: Possible profiles for mounting frames ........................... 124
Figure 4.80: Possible transition from closed to open profiles............ 124
Figure 4.81: Possible transition from closed to open profiles............ 124
Figure 4.82: Suggestion for design of cross members...................... 125
Figure 4.83: Suggestion for design of cross members...................... 125
Figure 4.84: Suggestion for a custom-manufactured low mounting
frame .......................................................................................... 126
Appendix
August 2005
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