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Napoli Installation Guide - Surface Profiles
The Majestic Shower Company Limited
17 Flitch Industrial Estate, Chelmsford Road, Dunmow, CM6 1XJ
Thank you for purchasing this Napoli shower screen. Please study these instructions
carefully before assembly and installation.
Checking of Parts
Parts are listed at the beginning of this guide. Please check all supplied parts immediately
and contact the Majestic Shower Company in the event of any missing or damaged parts.
These instructions are for left and right-handed units. All parts are reversible.
Handling of Parts
When handling glass, use suction glass lifters and take care to ensure that corners or edges
are not knocked. Do not place glass on hard surfaces - place cushioning material under-
neath to prevent the glass from shattering.
Unwrap all metal parts carefully to prevent damaging the plated surfaces.
Pre Installation Checks
Prior to undertaking installation, check the accuracy of the following against specifications
for the particular installation location:
- Verticality and flatness of walls. Where wall profiles are used, some lean in or lean out of
the wall relative to the floor or tray can be accommodated (+/- 9mm if 24mm profile is used,
+/- 5mm if 17mm profile is used). Walls must be substantially flat.
- Levelness and flatness of the floor or tray. Where a profile or underframe is used under-
neath a glass panel, any minor hollows in the mounting surface must be solidly packed to
prevent deflection under the weight of the glass as this may over stress the glass.
Installation Tips
The general principle of assembly is to assemble parts in the steps shown - first a dry
assembly to check fits or mark cutting or drilling positions and then a final assembly with
silicone.
When cutting aluminium extrusion, wrap the profile with masking tape first and cut through
the taped area - this will help protect the surrounding surface. Use a fine file to smooth cut
.
edges
If anti-calcium glass has been specified, the treated side of the glass will be indicated and
should always face inwards towards the wet side of the shower area.
DO NOT ASSEMBLE WITHOUT FULLY READING THESE INSTRUCTIONS
Telephone +44 (0) 8448 001 500
Facsimile +44 (0) 1279 635 074 info@majesticshowers.com www.majesticshowers.com
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Summary of Contents for Majestic Napoli
- Page 1 Parts are listed at the beginning of this guide. Please check all supplied parts immediately and contact the Majestic Shower Company in the event of any missing or damaged parts. These instructions are for left and right-handed units. All parts are reversible.
- Page 2 Napoli Installation Guide - Surface Profiles 4 x Glass to Wall Bracket assemblies 1 x Glass In Line Panel 1 x Glass Door 2 x Glass to Glass Hinge assemblies with 1 x Glass In Line Panel with wall plugs and screws...
- Page 3 Napoli Installation Guide - Surface Profiles Measure the width of the alcove that the enclosure is to be fitted in to and check that the Run a bead of silicone along the underside of the Underframe as shown and apply...
- Page 4 Napoli Installation Guide - Surface Profiles Place the 10 mm Spacer into the Underframe channel and use it to align the vertical wall Drill 4.5 mm holes where marked and insert wall plugs. Reposition the vertical profiles at each end of the Underframe.
- Page 5 Napoli Installation Guide - Surface Profiles Mark the positions of the edges of the In Line panels with tape on the underframe so Using suction glass lifters, lift the glass In Line panels into the vertical wall profiles and gently that they can be removed and replaced in the same position.
- Page 6 Napoli Installation Guide - Surface Profiles Disassemble the Glass to Wall Brackets being careful not to damage the face plates. Put the brackets to one side and use the suction glass lifters to carefully remove With the clear plastic gaskets inserted both sides of the glass and wall screw plates the glass panels.
- Page 7 Napoli Installation Guide - Surface Profiles If the vertical wall profiles are too long, cut them to length and file the cut ends smooth. Ensure that the rubber strip is in place in the underframe channel in the position to be occupied by the In Line panels. Trim it at the ends of the panel positions so Run a bead of silicone along the wall side of the vertical profiles, as shown.
- Page 8 Napoli Installation Guide - Surface Profiles Using the suction glass lifters, replace the In Line panel into the silicone lined channels, as To prevent leakage around the Glass to Wall brackets, fill the glass slots with silicone marked on the underframe. Make sure that the gap for the door is correct and that the clear before fitting the face plates.
- Page 9 Napoli Installation Guide - Surface Profiles IN LINE PANEL Rubber packing strips DOOR Hinge with face plates removed for illustration purposes only. Rubber strips Insert short pieces of the self adhesive rubber strip supplied in each In Line panel hinge slot Position the hinges centrally in their slots and use a set square to align them with as shown to ensure that the door does not drop under its own weight over time.
- Page 10 Napoli Installation Guide - Surface Profiles DOOR DOOR IN LINE PANEL Rubber Rubber Rubber strips packing packing strips strips Hinge with both face plates removed for illustration purposes only. 5mm gap between glass NOTE: Steps 15-16 require one person to support the door at all times whilst another Position the hinges centrally in their slots and with gaskets inserted on both sides person must be inside the enclosure with face plates, gaskets and screws.
- Page 11 Napoli Installation Guide - Surface Profiles DOOR SIDE PANEL SIDE Slit Notch 12.5mm VIEW FROM INSIDE OF (OUTWARD OPENING DOOR) GLASS NOT SHOWN Slit here Notch Slit One Glass to Glass vertical sea is to be pushed on to the edge of the In Line panel on the Open the door and slide the 3 sections of seal on to the edge of the glass panel, handle side of the Door, touching the underframe and trimmed level with the glass at the top.
- Page 12 Napoli Installation Guide - Surface Profiles INWARD OUTWARD OPENING OPENING Horizontal seal DOOR DOOR notched at each end to clear vertical seal Vertical seal extends down to underframe 5-6mm Notch Cut the Horizontal seal to the width of the Door and fit it to the bottom edge of the Door with Push the underframe insert into the underframe channel under the door noting the deflector blade facing inwards as shown.
- Page 13 Napoli Installation Guide - Surface Profiles OUTSIDE OF SHOWER Grub screw INSIDE OF SHOWER Plastic washer If you have the Finger Pull handle option, the door will be supplied with the handle Alternatively, if you have a back-to-back handle, fit this to the door as shown, pre-fitted as shown.
- Page 14 Napoli Installation Guide - Surface Profiles Bias adjustment screws Adjust the bias on the hinges using the 2 small grub screws on the inside and Run a small bead of silicone along the outside edge of the underframe where it outside of the hinge.
- Page 15 Napoli Installation Guide - Surface Profiles Using a smear of silicone, fit the chromium screw covers provided to the wall bracket screws and the cover plates to the wall screw sections. Similarly, having ensured that the door is correctly positioned and that the hinge screws are fully tightened, fit the cover discs to the hinge screw heads.