Aseptico AEU-6000 Service Manual
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Aseptico AEU-6000 Service Manual

Implant/endodontic dental systems
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SERVICE MANUAL
& PARTS LIST
AEU-6000/AEU-6000-70V
Implant/Endodontic Dental Systems
AEU-6000-70V System

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Summary of Contents for Aseptico AEU-6000

  • Page 1 SERVICE MANUAL & PARTS LIST AEU-6000/AEU-6000-70V Implant/Endodontic Dental Systems AEU-6000-70V System...

  • Page 2: Table Of Contents

    Tools List ........23 AEU-6000/-70V Parts List ......24-25 Alternate 48VDC Power Supplies .

  • Page 3: General Service Information

    For troubleshooting irrigation This service and parts manual offers technicians informa- tion and parts lists not available in the AEU-6000 or AEU- problems relative to the pump and/or irrigation tubing, 6000-70V Operation and Maintenance Instruction refer to General Troubleshooting on page 10.

  • Page 4: Cleaning & Lubrication

    Seating: Cleaning and Lubrication ESD Chairs should be used in place of static generating When servicing the AEU-6000/-70V unit, the parts of any chairs (e.g. modern office seating use static generating component disassembled should be thoroughly cleaned materials).

  • Page 5: Disassembly, Top Cover

    Foot Control Assembly (PN: AE-70V2) from Unit Hardware (see Fig. 7). NOTE: The Motor/Cord Assembly and Foot Control Assembly should be returned to Aseptico 7. Slide Motor Harness Assembly (PN: 875103) and if repair services are necessary -- consult Aseptico Bracket (PN: 461814) backwards in slotted hole so Repair Department for more information.
  • Page 6 Display with a new Assembly or door; e) Allow Door to fully open; then, f) Lift Cover return Display to Aseptico for repairs. When installing a up and off Chassis.) Rest Top Cover on its side, next...

  • Page 7: Disassembly, Chassis

    Remove the two Isolation Pads (PN: 461995) underneath the Pump. (NOTE: The Pump Assembly is a non-serviceable component of AEU-6000/-70V System. If not functioning properly, either replace with Control Panel new Assembly or return Pump to Aseptico for repairs.) Overlay Assembly Figure 15 Pump Cable...
  • Page 8 (PN: 461869) on the bottom of the PCB. Replace strip if torn or damaged. (NOTE: The PCB Assembly is a non- serviceable component of the AEU-6000/-70V System. Fold If not functioning properly, replace with a new Assembly.)
  • Page 9 23. Locate and cut the Cable Tie (PN: 510137) that Figure 21 attaches the AC Line-In Cable (PN: 875106) to the Chassis. Detach AC Line-In Cable and Ground Cable Footswitch Wire (PN: 875085) connectors from wire terminals on Harness Mounting Nut Power Inlet Assembly (PN: 840086) (see Fig.

  • Page 10: Reassembly

    DISASSEMBLY - REASSEMBLY Cont’d 31. To reassemble the AEU-6000/-70V System, perform Figure 23 the Disassembly steps 1-30 in the reverse order. NOTE: Follow these recommended Steps to reassemble the Top Cover to the Chassis: Bumper Foot a. Prior to attaching Top Cover, loosen the two (X4) Peristaltic Pump Assembly mounting screws.

  • Page 11: Final Test Verification

    3. Perform Electrical Safety Tests: Refer to page 16 for that the pump runs smoothly. complete instructions on performing the Electrical Safety Tests on the AEU-6000/-70V units. 11. Verify operation and tactile feedback of the keypad buttons: (Refer to Operator’s Manual for complete 4.

  • Page 12: General Troubleshooting

    GENERAL TROUBLESHOOTING: Problem: Correction: Console does not light when turned on: • Check console to power connection. • If Preset LEDs are blinking, press standby button on control panel to exiit Sleep Mode. • Check fuse. If blown, replace with 1.6A/250V slo-blow fuse.

  • Page 13: Motor Field Testing

    MOTOR FIELD TESTING NOTE: AEU-6000/-70V motor testing in the field is limited to simple manual and visual tests that help to determine the source of the problem. 1. Motor Rotation Test: This test can be performed manually using a simple motor-rotation tool that can be improvised in the field or procured from Aseptico (PN: AE-43).

  • Page 14: Handpiece Calibration Error Testing

    NOTE: The AEU-6000/-70V power PCB board may be 1. Turn AEU-6000/-70V unit ‘On’. The Startup screen will the source of the problem. For troubleshooting appear. procedures specific to the PCB board, refer to the PCB 2.

  • Page 15: Power Pcb Testing

    POWER PCB TESTING NOTE: If the power PCB is replaced, the unit’s firmware If the AEU-6000/-70V fails to start properly, use this must be reprogrammed (refer to page 18). For flowchart to pinpoint the problem. This flowchart troubleshooting procedures specific to the motor, refer provides additional troubleshooting procedures for the to the motor testing chart on page 12.

  • Page 16: Power Pcb Testing Points

    Replace PCB board if 5V(+/-0.2V) DC is not present. could prove fatal. Only qualified technicians should perform these tests. Turn AEU-6000/-70V power switch ‘Off’ after 5VDC test is completed. 1. Turn AEU-6000/-70V power switch ‘Off’. Remove 5. 2.5V DC Check: This test verifies that proper DC irrigation bag, tubing, and rod.
  • Page 17 Figure 27 - AEU-6000/-70V Power PCB Test Points Page 15...

  • Page 18: Electrical Safety Tests

    Hi-Pot testing. Severe electric shock can result and could prove fatal. Only qualified technicians should perform these tests. Whenever repairs on any AEU-6000/-70V unit involves safety issues, such as electrical malfunctions or changeout of critical components in the electrical circuit, i.e., main power board or transformer, it is recommended...

  • Page 19: Reprogramming System Software

    • Press the card inward slightly, then release it to eject it. those used in common consumer devices. These When the card is ejected, the System will reset with cards, available from Aseptico, enable a user to normal power-up screen displayed. update software or replace existing software that 9.

  • Page 20: Reprogramming System Firmware

    9V Battery (Sold Separately) A. Master Code Firmware 1. Turn Off all power to the AEU-6000/-70V Units. Figure 32 2. Turn Off the programming switch within the AFP-01 Field Programmer (see Fig. 32). 3. Install battery into AFP-01 Field Programmer, as...
  • Page 21 B. Slave Code Firmware Figure 34 1. Turn Off all power to the AEU-6000/E Units. ‘J1’ 2. Turn Off the programming switch within the AFP-01 Connector Field Programmer (see Fig. 33). 3. Install battery into AFP-01 Field Programmer, as Stepper Motor Module shown in Figure 33.

  • Page 22: Sterilization Procedure

    2) Thoroughly clean the device with a moist cloth or towel to remove any remaining signs of debris. NOTE: Call Aseptico Inc. at 1-800-426-5913 for any Sterilize questions or clarifications on this sterilization procedure. 3) Select one of the three following sterilization methods (A.

  • Page 23: Maintenance & Cleaning

    MAINTENANCE & CLEANING HANDPIECES - Thorough cleaning and lubrication of handpieces after each use and before sterilization is very important to ensure proper operation and service life of the handpiece. Follow the instructions provided with the handpiece for complete maintenance instructions. MOTOR - IMPORTANT! Protect motor Fig.37 from excess oil draining from handpiece.

  • Page 24: Changing The Fuse

    2. Replace the fuses in the Fuse holder. Replacement Fuses: 1.6A, 250V slo-blow fuse (Fuse size: 5 x 20mm) 3. Reinstall the Fuse Holder. NOTE: The AEU-6000/-70V features auto-sensing, global voltage compatibility. The fuse indicated is correct for 100V-240V 50/60 Hz line voltage. Page 22...

  • Page 25: Tools List

    TOOLS LIST The following tools are required to perform maintenance on the AEU-6000/-70V unit: 1. #1 Phillips Screwdriver 2. #2 Phillips Screwdriver 3. Flat-head Screwdriver (small) 4. 1/4” (7 mm) Wrench 5. 3/4” (20 mm) Open-Ended Wrench 6. 13/16” (21 mm) Open-Ended Wrench 7.

  • Page 26: Aeu-6000/-70V Parts List

    Page 24...
  • Page 27 Figure 39 - AEU-6000 PARTS Page 25...

  • Page 28: Alternate 48Vdc Power Supplies

    Page 26...

  • Page 29: Specifications

    SPECIFICATIONS: Console Dimensions: WARNING: This device has been tested and found to comply with the emissions requirements of IEC 60601-1-2:2001-09. 8.6"W x 9.2"L x 4.8"H These requirements provide reasonable protection against (22 cm x 23 cm x 12 cm) harmful electromagnetic interference in a typical medical Console Weight: installation.

  • Page 30: Symbol Definitions

    SYMBOL DEFINITIONS: Authorized European Consult Instructions For Use Representative Type B Equipment Standby Switch Dangerous Voltage Footswitch Alternating current Do Not Throw Into Trash Protection Against Dripping Water Manufacturer Fuse Rating Protective Earth (Ground) Motor Direction Preset Step Through Torque Step Through Pump On/Off Temperature Limitation Atmospheric Pressure Limitation...

  • Page 31: Warranty

    (90) days from the date of return to Aseptico, whichever is later. This limited warranty applies only to the initial or first installation of the product or part.
  • Page 32 For Further Service And/Or Technical Assistance Contact: P.O. Box 1548 • 8333 216th Street SE Woodinville, WA 98072-1548 1-800-426-5913 • 425-487-3157 • Fax: 425-487-2608 Internet: www.aseptico.com • Email: info@aseptico.com P/N: 420939 Rev. F ECO 15497 PRINTED IN THE USA 04/2022...

This manual is also suitable for:

Aeu-6000-70v

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