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Services Certification and referencing Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the implementation and maintenance of your equipment in order to guarantee its performance in the long term.
1. Health and Safety Instructions 1.1. Marking The various markings on Nanogun+ Airspray spray guns can be used to identify whether low pressure (LP) configuration is being used. 1.1.1. By the barrel All Nanogun+ Airspray range products carry the same markings on the barrel. The equipment is designed in accordance with ATEX Directive 2014/34/EU and SI 2016 No.
DRT7105 G - 2022/11 1.2. GNM 6080 control module The GNM 6080 control module should not be installed in an ATEX zone (potentially explosive atmosphere). It is defined as “associated material” according to ATEX Directive 2014/34/EU and SI 2016 No. 1107. Markings 2022 26123 * EU / UK versions...
1.3. Precautions for use This document contains information that all operators should be aware of and understand before using the Nanogun+ Airspray.This information highlights situations that could result in serious damage and indicates the precautions that should be taken to avoid them. Before any use of the Nanogun+ Airspray spray gun, check that all operators: •...
DRT7105 G - 2022/11 1.4. Meaning of pictograms Warning Warning Warning Warning General warning electricity Automatic Hot surface Explosive material sign start-up Warning Warning Warning for Warning No access for High pressure Crushing of hands explosive Flammable people with active atmospheres material implanted cardiac...
1.5. Warnings It is imperative that anyone wearing a pacemaker does not use the equipment and does not enter the projection area. High voltage can cause the pacemaker to malfunction. This equipment may be dangerous if not used, disassembled and reassembled in accordance with the rules specified in this manual and any applicable European Standard or national safety regulations.
DRT7105 G - 2022/11 1.7. Installation rules • The manual projection electrostatic material must be used only in projection area according to the standard EN 16985 or in equivalent conditions of ventilation. • The control module must not be installed where there is a potential explosion risk. •...
1.8. Operating rules • The ventilation system must be checked on a daily basis to ensure it is working properly. • Performance checks must be carried out on the extraction control system once a week. • Before starting to spray, check that the nozzle/tip and air cap are fitted to the gun and that the air cap ring is fully tightened.
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DRT7105 G - 2022/11 Sames would like to remind users that the instructions below MUST be strictly complied with. It is forbidden to install the control module in a potentially explosive atmosphere. It is forbidden to subject the paint or air hose or spray gun power cable to excessive and repeated tension strain. It is forbidden to disconnect the electrical connector in a potentially explosive atmosphere.
1.9. Maintenance rules During the 12-month warranty period, it is strictly forbidden to dismantle the Nanogun+ Airspray gun except to carry out maintenance in accordance with the maintenance instructions (see § 6 page 33). • Service regularly and repair the electrostatic spraying equipment in accordance with the instructions in this user manual.
DRT7105 G - 2022/11 1.9.1. Products used Given the wide range of products used, and that fact that it is impossible to produce an inventory of these products, Sames, cannot be held liable for: • incompatibility of product material used when in contact with materials listed below: •...
1.10. Guarantee Under the guarantee, which applies only to the buyer, Sames agrees to repair operating faults resulting from a design fault, materials or manufacture, under the conditions set out below. The guarantee claim must define, in writing, the exact nature of the fault concerned. The Sames guarantee only covers equipment that has been serviced and cleaned according to standard procedures and our own instructions, that has been fitted with parts approved by Sames or that has not been modified by the customer.
DRT7105 G - 2022/11 2. Description of spray gun and GNM 6080 control module Nanogun+ Airspray spray guns are designed to spray paint or clear coat whose resistivity is greater than 0.5MΩ.cm. only. The configurations LR can moreover spray hydrodiluable paints or clear coats when they are equipped with the suitable produced means of supply.
2.2. GNM 6080 Control module The GNM 6080 control module allows the display of the parameters of use as well as their adjustments. Front face of the GNM 6080 control module Maintenance indicator light Indicator light of high voltage fault Reset of faults Display of setpoint of high voltage Increase of the setpoint voltage...
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DRT7105 G - 2022/11 Low voltage connection fault: • The control module does not detect or any more the presence of the gun. Switch off the main power supply, check the connection between the control module and the gun. • This fault may also be related to electromagnetic interference generated by other equipment in the installation.
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Side face of the GNM 6080 control module Plug for gun cable Plug for external cabling Switch ON / OFF Main power supply Ground connection Diaphragm of pressure balancing Diagnosis plug (type mini USB) Member of EXEL group...
DRT7105 G - 2022/11 3. Technical characteristics 3.1. General spray gun characteristics JR06 JR08 JR12 Round Super Round Super Round Super Spray type Flat spray Vortex Vortex Vortex Air cap fitted as standard JR06 JR08 JR12 Max. paint intake pressure 7 bar 7 bar 7 bar...
Measurement conditions: The apparatus was operated to maximum capacity and the measurements taken in the manual paint test booth (sealed booth with glass panels) located in the Sames site in Meylan, France. Measurement method: The weighted equivalent sound pressure level (93.8 et 98.6 dBA) is an LEQ value measured during observation periods over at least 30 seconds.
DRT7105 G - 2022/11 3.3. Operation Pressing the trigger controls non-simultaneous opening of the air valve then engaging of high voltage and then the paint needle. The high voltage pilot can be disabled by using the switch on the gun. Nanogun+ Airspray spray guns are fitted with a magnetic sensor which detects the position of the trigger.
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Viscosity of paint 20 sec CA4 and length of paint hose 7.5 m: Paint flow in cc/min Paint pressure in bar Air compressed flow in Nm3/h 10.3 15.8 19.4 25.2 Flat spray nozzle with high efficiency cap ring Air compressed pressure in (P/N 900009014) bar * Width of spray in cm**...
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DRT7105 G - 2022/11 Viscosity of paint 50 sec CA4 and length of paint hose 7.5 m: Paint flow in cc/min Paint pressure in bar 0.75 10,.3 15.8 19.4 25.2 Flat spray nozzle with Air compressed flow in Nm high efficiency cap ring Air compressed pressure in (P/N 900009014) bar *...
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Viscosity of paint 50 sec CA4 and length of paint hose 15 m: Flat spray nozzle with Paint flow in cc/min high efficiency cap ring Paint pressure in bar (P/N 900009014) 10.3 15.8 19.4 25.2 Air compressed flow in Nm Air compressed pressure in bar * Width of spray in cm** Finishing...
DRT7105 G - 2022/11 4. Electric diagrams 4.1. Connection cable GNM 6080 / Nanogun+ Airspray Plug side Nanogun+ Airspray Plug side GNM 6080 Yellow Yellow Brown Brown White White Pink Pink Green Green Black Black 4.2. GNM 6080 trigger cable Plug side GNM 6080 Pink Primary transformer HVU 3...
5. Start-up 5.1. Special tools Part number Description Unit of sale 900010674 Multipurpose spanner Part number Description Unit of sale 900010973 Disassembly/Reassembly tool for flat nozzle Part number Description Unit of sale H1GMIN017 White vaseline (100 ml) H1GSYN037 Dielectric lubricant for high voltage cascade and needle duct (100 g) Part number Description Unit of sale...
DRT7105 G - 2022/11 Additional tools and accessories required: The tools listed below should be available for product installation and maintenance operations. • Flathead screwdriver (2.5x75; 4x100, 5.5x100) • Phillip's screwdriver (0x75; 2x125) • Allen keys (3 - 6 mm) •...
5.3. Installation 5.3.1. With piston pump for all versions Before any work, please refer to the installation rules (see § 1.7 page 11). General air supply Air filter Main air valve Pump air shut-off valve Air pressure regulator Spraying air filter/regulator Spraying air valve GNM 6080 control module Spray gun air supply hose...
DRT7105 G - 2022/11 5.3.2. With diaphragm pump for all versions Part to be painted Nanogun+ Airspray Spray Gun Single-phase mains, 220 V, 50 Hz + ground or 115 V+ ground Air pressure regulator 0-6 bar - 50 m (for adjusting the spraying air) Compressed air network Stop cocks Oil-removing filter...
5.3.3. With a pressure tank for all versions Part to be painted Nanogun+ Airspray Spray Gun Single-phase mains, 220 V, 50 Hz + ground or 115 V + ground Air pressure regulator 0-6 bar - 50 m (for adjusting the spraying air) GNM 6080 Compressed air network Stop cocks...
DRT7105 G - 2022/11 6. Maintenance Preventive maintenance is an essential part of production and ensures the reliability of the installation. As a reminder, the performance of equipment can only be guaranteed if a minimum of control and cleaning operations are performed on this equipment. Soiling and wear of the Nanogun+ Airspray gun depend on the operating and application conditions and the production rates.
6.2. Preventive maintenance plan - PMP 7105 see § 11.1 page 77 The objective of the proposed preventive maintenance plan is to define in an exhaustive way, the verification, replacement and cleaning actions of the installed Sames equipment. In order to anticipate breakdowns and malfunctions that may be due to technical deviations of the installation, the preventive maintenance plan attached to the user manual lists the routine maintenance operations necessary for better comfort in the use of the production tool.
DRT7105 G - 2022/11 6.3.2. Procedure A2 : Cleaning the spray gun The spray gun must be cleaned immediately after use and at the end of the day, as with all paint guns. The cleaning procedure described below should be followed carefully: It is formally forbidden to plunge the Nanogun+ Airspray into solvent.
6.3.4. Procedure A4: Demolition and Recycling 6.3.4.1. Nanogun+ Airspray All the parts can be contaminated by paint residues and/or of solvent. Before proceeding to the demolition of the equipment, clean the spray gun and more particularly the inside of paint hoses with an appropriate cleaning product and air- drying them with compressed air.
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DRT7105 G - 2022/11 Stainless steel Plastic charged glass fiber, magnet (iron) Area base plate of handle connection towards the control module Aluminium 11, 20, 42, 43, 44 Stainless steel 7, 36 Rubber Plastics charged glass fiber, stainless steel, copper Product /air hose area Not shown Air hose: PU...
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6.3.4.2. GNM 6080 Item Description Material Keyboard / front face* Plastic Fastening screw of front face Stainless steel Support of main board and front face Aluminium Main board Electric and electronic components, printed circuit ROHs Rear metal sheet and fastening screw Steel Connector board Electric and electronic components, printed circuit ROHs...
DRT7105 G - 2022/11 6.4. Replacement 6.4.1. Procedure B1: Replacement of the paint hoses 6.4.1.1. Paint hose - QD version (HR) • Step 1: Side handle, unscrew the fitting using a 15mm open-ended spanner. • Step 2: Release the paint hose from base. •...
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6.4.1.2. Paint hose LR-MR • Step 1: Side handle, unscrew the paint hose nut with a 15 mm open-ended spanner. • Step 2: Using a 21mm open-ended spanner, loosen the upper paint hose nut. Unscrew the nut, whilst rotating the hose. To reassemble, follow the steps in reverse order.
DRT7105 G - 2022/11 6.4.2. Procedure B2: Replacement of the spray head assembly Round Spray and Flat spray nozzles • Step 1: Unscrew the air cap ring (A) by hand, then remove the air cap (B). • Step 2: Unscrew the nozzle assembly and the nozzle support nut using the multipurpose spanner.
6.4.3. Procedure B3: Replacement of the paint needle • Step 1: Unscrew the notched button (A) at the rear of the spray gun, retrieve the spring (B). • Step 2: Press the trigger and pull manually the paint needle towards the back. To reassemble, follow the steps in reverse order.
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DRT7105 G - 2022/11 6.4.3.1. Setting the paint needle • Step 1: Remove electro-pneumatic coupling and product hose to the gun base. • Step 2: Remove rear nut with paint spring • Step 3: To ensure the needle is in contact with the seat nozzle (rest position), push it with your finger.
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• Step 7: Pull the needle out of the gun to adjust its length. Untighten the nut «B» to allow the adjustment procedure. • If the value on step 6 is under 1.8 mm, untighten the needle rear stop (A) to increase the needle length.
DRT7105 G - 2022/11 6.4.4. Procedure C1: Replacement of O-rings and seals Replacing the seals on the spray head side • Step 1: Seal cartridge: Extract the cartridge from the barrel using the multipurpose spanner. The cartridge should be replaced every time it is disassembled.
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Replacement of the seals on the handle side • Step 1: Remove the trigger see § 6.4.10 page 52, and the paint needle. • Step 2: Unscrew the four screws fastening the barrel on the handle. • Step 3: Unscrew manually or with a small flat pliers the three connection wires of the high voltage unit, pull carefully the contacts towards the back.
DRT7105 G - 2022/11 6.4.5. Procedure C2: Replacement of the air valve • Step 1: Remove the paint needle (see § 6.4.3 page 42). • Step 2: Unscrew the air valve stop nut using a 18 mm open-ended spanner. Position the gun barrel to the top and recover the spring and the air valve.
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6.4.5.1. Repairing the air valve Three levels of maintenance are possible: • Level 1: Standard level of maintenance because the body of the air valve does not undergo any friction nor wear. • Level 2: Corrective maintenance, carry out if the valve body is damaged. •...
DRT7105 G - 2022/11 6.4.6. Procedure C3: Replacement of the high voltage cascade • Step 1: First, remove the trigger (see § 6.4.10 page 52), remove the paint needle (see § 6.4.3 page 42) and the fixing hook (see § 6.4.11 page 53).
6.4.7. Procedure D1: Replacement of the electropneumatic coupling • Step 1: Separate the barrel from the handle. • Step 2: Handle base Unscrew the air nipple using a 6mm allen key. Replace the seals every 12 months. • Step 3: Undo both K35 x 14 screws with a 2mm Phillip's screwdriver.
DRT7105 G - 2022/11 6.4.8. Procedure D2: Remove paint hose. Loosen the paint hose nut with a 15mm open-ended spanner. • Step 1: Remove paint hose. Loosen the paint hose nut with a 15mm open-ended spanner. • Step 2: Unscrew the two captive screws from the electropneumatic coupling with a 3mm allen key.
6.4.9. Procedure D3: Replacement of the switch • Step 1: With a 5,5 mm screwdriver, unscrew the shouldered screw. Pull upwards the lever of the switch. • Step 2: Replace the o-ring (see § 8.4 page Insert the new switch into its housing. Coat with low threadlocker the fastening screw and tighten the screw so that the switch is slightly resistant.
DRT7105 G - 2022/11 6.4.11. Procedure D5: Replacement of the fixing hook • Step 1: Put the switch (A) in position «I». • Step 2: With a 5.5mm screwdriver, unscrew the shouldered screw • Step 3: Remove the hook by pulling upwards. Member of EXEL group...
7. Troubleshooting Guide Faults Possible causes Remedies Air in paint circuit Dump the paint circuit Increase pressure in pump or pressure Paint flow too low tank Irregular paint spray Impurities in circuit Check filter, then drain circuit Paint tank empty (or nearly) Refill paint tank Paint viscosity too high Check paint viscosity...
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DRT7105 G - 2022/11 Faults Possible causes Remedies Solvents evaporating too slowly Use lighter solvents Reduce paint flow Paint running Spraying applied too slowly Increase spraying air pressure Reduce the electrostatic effect Reduce paint flow Paint flow too high Increase air pressure Paint spray overloaded Nozzle/tip too large Use a smaller nozzle/tip...
8. Spare Parts The spare parts are classified in 2 different types: • 1st emergency parts: The 1st emergency parts are strategic components which are not necessarily consumables but which in case of failure prohibit the operation of the equipment. Depending on the production line's commitment and the production rates imposed, the first emergency parts are not necessarily kept available in the customer's stock.
DRT7105 G - 2022/11 8.1. Nanogun+ Airspray spray guns low pressure for high resistivity (HR) solvent paint ρ > 10MΩ.cm Round spray versions JR 06 / JR 08 / JR 12 Flat spray version Member of EXEL group...
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For the various options: see § 8.15 page Unit of Spare Part Item Part number Description sale Level (*) 910018773 Nanogun+ Airspray JR 06 LP HR round spray Nanogun+ Airspray spray gun (see § 8.4 page 910015921 Air cap ring (see §...
DRT7105 G - 2022/11 8.2. Nanogun+ Airspray, low Pressure spray guns for solvent paint 0.5 MΩ.cm < ρ < 500 MΩ.cm Nanogun+ Airspray Low Pressure low resistivity spray guns include the same components, except the product hoses. Unit of Part number Description sale 910018774-075...
8.3. Nanogun+ Airspray, low Pressure spray guns for solvent paint 2 MΩ.cm < ρ < 500 MΩ.cm Nanogun+ Airspray Low Pressure middle resistivity spray guns include the same components, except the product hoses. Unit of Part number Description sale 910025604-075 Nanogun+ Airspray JR 08 LP MR, hose length: 7.5 m 910025604-150 Nanogun+ Airspray JR 08 LP MR, hose length: 15 m...
DRT7105 G - 2022/11 8.4. Nanogun+ Airspray spray guns, all versions 39** 40** 41** 29-14 Member of EXEL group...
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Unit Spare Part Item Part number Description Level (*) sale Nanogun+ Airspray spray gun 900000320 Nozzle nut 910015721 Nozzle support (see § 8.8 page 910018202 Equipped barrel (see § 8.5 page 900010237 Trigger 910030837 4-finger trigger kit option 900010385 Shouldered C M4 screw 910015508 High voltage unit J2FTDF082...
DRT7105 G - 2022/11 8.5. Barrel assembly Unit Spare Part Item Part number Description Level (*) sale 910018202 Barrel assembly 1407354 HV contact J2CRAN031 Sealing ring of contact 910014338 Seal cartridge J3STKL005 O-ring, chemically inert (included in item 8.3) J3STKL002 O-ring, chemically inert J2FENV435 O-ring FEP viton...
8.6. Air valve and air valve nut 19.54 19.53 19.52 19.51 19.4 19.3 19.2 19.13 19.12 19.11 Unit Spare Part Item Part number Description Level (*) sale Air valve and air valve nut assembly 19.1 910015922 Air valve nut assembly 19.11 J2FTDF155 O-ring, FKM black...
DRT7105 G - 2022/11 8.7. Air cap ring Unit Spare Part Item Part number Description Level (*) sale 910015921 Air cap ring 900010497 Slide ring J2FENV445 O-ring FEP/FKM Level 1: 1st emergency parts Level 2: Wearing parts 8.8. Nozzle support Unit Spare Part Item...
8.9. Round Nozzle assemblies - LP Models Unit Spare Part Item Part number Description Level (*) sale 910018322 JR06 Nozzle assembly 455234 Injector - Calibre 6 448110 Electrode (included in item3.1) 1305211 Vortex Nozzle Unit Spare Part Item Part number Description Level (*) sale...
DRT7105 G - 2022/11 8.10. Needle assembly 20.1 Unit Spare Part Item Part number Description Level (*) sale 910018219 Needle assembly 20.1 X7CEHU003 Brass H M3 U nut Level 1: 1st emergency parts Level 2: Wearing parts 8.11. Electropneumatic coupling sets 33.1 Connection GNM 6080...
8.12. Paint hoses 8.12.1. For Nanogun+ Airspray Low Pressure and High Resistivity spray guns Unit Spare Part Item Part number Description Level sale For Nanogun+ Airspray JR/JP spray guns 910017065-075 HR/LP product hose - 7.5m Dia 6 42.1 910017065-150 HR/LP product hose - 15m Dia 6 42.2 050123306 M1/2″...
DRT7105 G - 2022/11 8.12.3. For Nanogun+ Airspray Low Pressure and middle Resistivity spray guns 42.7 42.73 42.8 42.81 42.82 42.83 42.84 42.71 42.72 Item Part number Description Unit of Spare Part sale Level (*) For Nanogun+ Airspray JR/JP spray guns MR/LP PTFE product hose- 7,5m ∅...
DRT7105 G - 2022/11 8.15. Options for Nanogun+ Airspray Low Pressure spray guns 8.15.1. Flat Spray Air Caps Unit of Spare Part Part number Description sale Level (*) 737549 Air Cap (flat spray) Option 737550 SPE Air Cap (narrow flat spray) Option 737552 SPL Air Cap (broad flat spray)
8.16. Various 8.16.1. Protective hose covering This covering can be used to protect hoses and cables to ensure long life and flexibility. Description Part number Unit of sale Rilsan Protective hose covering with 30 collars 910021086 50 m roll 8.16.2. Protective case for spray gun Description Part number Unit of sale...
10. Revision index History Created by Checked by: G Fournel Approuved by S. Court Date Index Purpose of the modification and location 2014 S. Court First Issue 2022/11 S. Court Adding UKCA marking Transfer of CSA certification to QPS Change of identity and logo Update of the graphic charter Adding the 4-finger trigger §...
Nanogun+ Airspray PLAN DE MAINTENANCE PREVENTIVE PMP7105 / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Operators - skill Level Périodicité Sous ensemble Désignation de l'élément Commentaires d'utilisation Outil Estimated Time Ensemble Assembly Action à...
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Nanogun+ Airspray PLAN DE MAINTENANCE PREVENTIVE PMP7105 / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Operators - skill Level Périodicité Sous ensemble Désignation de l'élément Commentaires d'utilisation Outil Estimated Time Ensemble Assembly Action à...
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Nanogun+ Airspray PLAN DE MAINTENANCE PREVENTIVE PMP7105 / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Operators - skill Level Périodicité Sous ensemble Désignation de l'élément Commentaires d'utilisation Outil Estimated Time Ensemble Assembly Action à...
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Nanogun+ Airspray PLAN DE MAINTENANCE PREVENTIVE PMP7105 / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Operators - skill Level Périodicité Sous ensemble Désignation de l'élément Commentaires d'utilisation Outil Estimated Time Ensemble Assembly Action à...
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11.2. EU and UK declarations of conformity Member of EXEL group...
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DocuSign Envelope ID: CF7C0896-9DB0-4423-9A9C-07E7F4B47982 UE DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. PULVERISATEUR ELECTROSTATIQUE DE PEINTURE / ELECTROSTATIC PAINT SPRAY SYSTEM (2)Equipment type Nanogun+ Airspray / GNM 6080 Sprayer Nanogun+ Airspray II 2 G 0.24 mJ (4)Marking...
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DocuSign Envelope ID: CF7C0896-9DB0-4423-9A9C-07E7F4B47982 UE DECLARATION OF CONFORMITY Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolg end bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
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DocuSign Envelope ID: CF7C0896-9DB0-4423-9A9C-07E7F4B47982 UK DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. PULVERISATEUR ELECTROSTATIQUE DE PEINTURE / ELECTROSTATIC PAINT SPRAY SYSTEM (2)Equipment type Nanogun+ Airspray / GNM 6080 Sprayer Nanogun+ Airspray II 2 G 0.24 mJ (4)Marking...
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DocuSign Envelope ID: CF7C0896-9DB0-4423-9A9C-07E7F4B47982 UK DECLARATION OF CONFORMITY Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolg end bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
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