TrailFX B1503S Quick Start Manual

TrailFX B1503S Quick Start Manual

3.5" oval bull bar for 2009-2018 ram 1500

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Fits: 2009-2018 RAM 1500 (Excl. Rebel & Warlock Trims / Incl. 2019-
Current Ram 1500 Classic)
THE BULL BAR MAY INTERFERE WITH PARKING SENSORS, P
ROXIMITY SENSORS AND CRUISE CONTROL SENSORS.
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT.
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
DO NOT OVER TORQUE. STANDARD OPERATING LOAD FOR
TIGHTENING BODY MOUNT NUTS & BOLTS VARIES FROM 7 TO 8.5
FOOT POUND FOR M6 ,18 TO 20 FOOT POUND FOR M8, 35-40 FOOT
POUND FOR M10 AND 60 TO 70 FFOOT FOOT POUND FOR M12.
Qty
1 Bull Bar
2 Tube Brackets (Bull Bar) passenger or driver side
1 Driver/Left Upper Frame Brackets (models w/o tow hooks only)
1 Passenger/Right Upper Frame Brackets (models w/o tow hooks only)
1 Driver/Left Mounting Bracket
1 Passenger/Right Mounting Bracket
1 Driver/Left Support Bracket
1 Passenger/Right Support Bracket
2 Light Brackets
12-1.5mm x 30mm Special Fine Thread Hex Bolt (for models w/o
2
tow hooks only)
4 12-1.75mm x 35mm Hex Bolts
14 12mm x 32mm OD x 3mm Flat Washers
10 12mm Lock Washers
8 12-1.75mm Hex Nuts
Passenger/Right
Upper Frame
Bracket (no tow
hook only)
Passenger/Right
Mounting Bracket

PROCEDURE:

Page 1 of 8
3.5" Oval Bull Bar
Part No. B1503S/B

PARTS LIST:

Part Description
Passenger Side
Support Bracket
(see note below)
Driver Side Support Bracket
pictured in "no-tow hook"
direction. Reverse direction for
tow hook equipped vehicles
Tube Brackets
Cutting
60-180 min
Required
support@trailfx.com
1 866 638 4870
POLISHED STAINLESS STEEL – LIMITED LIFETIME
POWDER COATED BLACK – 3 YEARS
Qty
Part Description
2 10-1.5mm x 35mm Hex Bolts
2 10mm Lock Washers
4 10mm x 27mm OD x 3mm Flat Washers
2 10-1.5mm Hex Nuts
4 8-1.25mm x 35mm Hex Bolts
4 8mm Lock Washers
4 8mm x 22mm OD x 2mm Flat Washers
4 6-1.0mm x 20mm Button Head Bolts
4 6mm Lock washers
4 6mm x 18mm OD x 1.6mm Flat Washers
2 5-.8mm x 20mm Button Head Allen Bolt
4 5mm x 10mm OD x 1mm Flat Washers
2 5mm Nylon Lock Nuts
1 Wrench (Allen bolt)
www.TrailFX.com
Drilling Not
Required
Driver/Left
Upper Frame
Bracket (no
tow hook only)
Driver/Left
Mounting Bracket
Rev 091620

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Summary of Contents for TrailFX B1503S

  • Page 1 3.5” Oval Bull Bar Part No. B1503S/B Fits: 2009-2018 RAM 1500 (Excl. Rebel & Warlock Trims / Incl. 2019- Current Ram 1500 Classic) THE BULL BAR MAY INTERFERE WITH PARKING SENSORS, P ROXIMITY SENSORS AND CRUISE CONTROL SENSORS. Cutting...
  • Page 2 REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. CUTTING IS REQUIRED. ASSISTANCE RECOMMENDED. INSTALLATION MAY INTERFERE WITH FRONT BUMPER MOUNTED SENSORS. NOT RECOMMENDED FOR VEHICLES WITH "ACTIVE" LASER GUIDED CRUISE CONTROL SYSTEMS.
  • Page 3 (Figure 13). Make several small cuts first and check the fit often for a clean installation. 8. Reinstall the splash guard using the factory hardware. Use the included (2) 5mm x 15mm Allen Bolts, (4) 5mm Flat Washers and (2) 5mm Lock Nuts at the ends of the splash guard if required, (Figure 14).
  • Page 4 Driver Side Installation Pictured Driver/Left Upper Frame Bracket Front Driver/left Mounting Bracket (Fig 3) Driver side Bracket layout in "no tow hook" position (1) 10mm x 35mm Hex Bolt (2) 10mm Flat Washers (1) 10mm Lock Washer (1) 10mm Hex Nut (Fig 4A) Driver side Support Bracket in "no...
  • Page 5 Driver Side Installation Pictured Front Remove the (2) factory hex nuts Front (Fig 6) Driver side mounting location pictured from behind bumper on tow hook equipped model 12mm x 35mm Hex Bolt (2) 12mm Flat Washers 12mm Lock Washer...
  • Page 6 Driver Side Installation Pictured Driver side Support Bracket in "no tow hook-no bumper support" position Hold the splash guard up to the bottom of the brackets and mark location for cutting to clear brackets. Cut only what is needed to insert bracket through the splash guard.
  • Page 7 If required, replace the rivet at the corner of the splash guard with the supplied: 5mm x 15mm Button Head Allen Bolt (2) 5mm Flat Washers 5mm Nylon Lock Nut Fig 14 Fig 15 (2) 6mm Button Head Bolts...
  • Page 8 Product not installing properly. Ensure make model year, cab length and bed size of your vehicle is listed in the application. All installation steps are followed correctly. Check out these other TrailFX Products!! www.TrailFX.com Keystone Automotive Operations Inc. (KAO) warrants this product to be free of defects in material and workmanship at the time of purchase by the original retail consumer.

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B1503b

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