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enorossi RR 400 EVO Series Use And Maintenance Manual

Windrow rotary rake
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Importante:
carefully read use and maintenance instructions
indicated in this manual before starting any type of
intervention (Machinery Directive 2006/42/EC).
WINDROW ROTARY RAKE
Series RR 400 / 450 EVO
RR – EVO
(MOUNTED)
ISTRUZIONI
ORIGINALI
USE AND MAINTENANCE MANUAL
RR – EVO
rev 0 - 04/11
(PULLED)

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Summary of Contents for enorossi RR 400 EVO Series

  • Page 1 Importante: carefully read use and maintenance instructions indicated in this manual before starting any type of intervention (Machinery Directive 2006/42/EC). WINDROW ROTARY RAKE Series RR 400 / 450 EVO RR – EVO (MOUNTED) ISTRUZIONI ORIGINALI USE AND MAINTENANCE MANUAL RR – EVO rev 0 - 04/11 (PULLED)

  • Page 2: Ec Declaration Of Conformity

    All rights reserved. The reproduction of any part of this manual, in any form, without the explicit written authorisation by ENOROSSI is forbidden. The content of this manual can only be modified by the manufacturing company and without prior notice to the Customer.

  • Page 3: Table Of Contents

    use and maintenance manual TABLE OF CONTENTS EC DECLARATION OF CONFORMITY ................................2 INTRODUCTION ......................................... 5 A1 I ..........................5 NFORMATION ON THE HAY RAKES A2 I ..........................5 NFORMATION ON THE MANUAL A3 I ........................6 DENTIFICATION AND CERTIFICATES A4 M .......................
  • Page 4 use and maintenance manual D2.9 End of work ............................................... 29 MAINTENANCE ........................................ 30 E1 W ......................... 30 ARNINGS DURING MAINTENANCE E2 M ..........................30 AINTENANCE INTERVENTIONS E3 R ........................31 EPLACEMENT OF WINDROW TEETH E4 T ............................... 32 ROUBLESHOOTER E5 M ......................

  • Page 5: Introduction

    More detailed information on the operation and use of the windrow rotary rake is described in the relative chapter. A2 Information on the manual ENOROSSI (hereinafter called “Manufacturer”) has designed and manufactured the equipment, in compliance with safety regulations, with the precise intention of protecting personnel working near-by as well as the entire operational system.

  • Page 6: A3 Identification And Ec Certificates

    use and maintenance manual To signal the information must be known by the operator; DANGER To indicate a probably dangerous situation regarding the health of the operator and others (slight injuries or accidents) or the efficiency of the windrow rotary rake; The written Note indicates that the subject in question can facilitate the work carried out by the operator.

  • Page 7: A4 Main Components And Technical Data

    use and maintenance manual A4 Main components and technical data RR 400 EVO RR 400 EVO RR 450 EVO RR 400 EVO Technical features 1. Universal three point hitch PULL TYPE MOUNTED PULL TYPE MOUNTED 2. Cardan shaft coupling connection Working width with windrow 4.00 4.00...

  • Page 8: A5 Warranty

    A5 Warranty Enorossi (called Manufacturer) guarantees every component of the windrow rotary rake is without defects, as they are tested before delivering the machine to the Customer. The warranty has a 1 year validity starting from the date indicated on the tax delivery document, except different agreements underwritten with the Customer.
  • Page 9 use and maintenance manual • non-original spare parts are used or non-conform to those recommended by the Manufacturer. However, the warranty period recognised for the windrow rotary rake is not valid for all components that are not produced by the Manufacturer and for which that reported in the relative purchase notes remains valid.

  • Page 10: Safety

    use and maintenance manual SAFETY B1 Main regulations This manual describes safety regulations to observe in using the windrow rotary rake. As most of the accidents at work occur because the most basic safety regulations are not complied with, it is compulsory, before activating any function, to read this manual and scrupulously follow the instructions herein. The equipment must be used by adult personnel, qualified and trained on its use.
  • Page 11 use and maintenance manual • Installation: The pull type version windrow rotary rank can be installed on any agricultural tractor, provided with a towing connection and rear auxiliary hydraulic jacks; whereas the mounted type version can be installed on any tractor provided with 3 point rear universal coupling and hydraulic lift. IMPORTANT The tractors must, in turn, be provided with protective roll-bar or ROPS or FOPS approved cabins, as indicated by the current Standards.
  • Page 12 use and maintenance manual weight: the total mass of the operational machine (tractor with windrow rotary rake) must not exceed 30% above the normal mass of the tractor, indicated on its circulation paper; The tractor must always move at average speed, especially on disconnected roads, because the rear weight may cause difficulties when driving;...

  • Page 13: B3 Use And Warnings

    use and maintenance manual One at a time, remove teeth-holder arms (2) from its supports on frame (1) and place them in their housings on work rotating unit (3) to then block them by - - - - using safety pin (4); first from a side and then from the other: Pull forward the side protection screen towards tractor connection (6), so to unhook it from the mechanical block - - - - for transportation (5);...
  • Page 14 use and maintenance manual do not use the machine if failures or damages are present especially on protective devices; zona pericolosa zona pericolosa only for the mounted type - lower slightly the equipment to the ground by using the tractor hydraulic lift. Avoid violent impacts, which may provoke damages to the structure or components;...

  • Page 15: B4 Improper Use And Use Limits

    use and maintenance manual Stop immediately working if: it is close to resistant objects, such as drains, wells, shafts, etc., as the contact may break the teeth, which pieces can be projected around at a very high speed; noisy vibrations that come from the equipment are felt. To avoid any damages, stop the tractor, disconnect the PTO, switch off the engine, and ,if feasible, detect and remove the inconvenient by observing the safety regulations;...

  • Page 16: B6 Pictograms

    use and maintenance manual he uses the equipment under the effect of alcohol, medicines, drugs or if tired or sick; wear unsuitable cloths that may entangle in moving or rotating bodies; he is not aware of the instructions described in this manual; he does not observe road and safety regulations currently in force;...

  • Page 17: B7 Noise

    use and maintenance manual 4. obligation to read the use and maintenance manual; 5. Ensure the rpm number set at the tractor PTO output is of 540 rpm/min and that it rotates clockwise. IMPORTANT The warning labels and pictograms must be replaced before they become illegible.

  • Page 18: Installation

    use and maintenance manual INSTALLATION C1 Preliminary information The pull type windrow rotary rake can be installed on any agricultural tractor provided with towing connection and rear auxiliary hydraulic jacks; whereas the mounted type can be installed on any tractor provided with 3 point rear universal coupling and hydraulic lift. For the intervention this must be placed inside an area with flat surface, arranged for the installation.
  • Page 19 use and maintenance manual Once carried out the centring, the same operator lifts support foot (12) in a more suitable and safe position, both for the transport phase and for the subsequent working phase. For this lifting, the operator removes pin (11) to release rue pin (10) and then he removes the latter from the foot holes.

  • Page 20: C3 Installation And Adjustment Of The Cardan Shaft

    use and maintenance manual Close to the towing connection, there is a hole where to connect the safety chain, which must be subsequently fastened to the tractor. The application of this chain is not mandatory in Countries members of the European Union, however it is in other countries, as U.S.A. C3 Installation and adjustment of the cardan shaft •...

  • Page 21: C4 Hydraulic Connections

    use and maintenance manual - - - - block the protection pipes by using appropriate chains to prevent their rotation both on the tractor and on the windrow rotary rake. The overlap between guard and cardan shaft must not be lower than 5 cm; At this point, without activating the tractor PTO, all the equipment can be transported to the place of use.

  • Page 22: Operation And Use

    use and maintenance manual OPERATION AND USE D1 Preliminary information An adequate and optimal use of the windrow rotary rake is not required only to prevent accidents, but also to obtain high yield and discover its real potential and performance. Before the tractor start-up, follow the precautions indicated in paragraphs B3, B4 and B5.

  • Page 23: D2.2 Work Process

    use and maintenance manual c. always keeping it pulled, rotate it downwards, as indicated in figure (7), and release it only when it is placed on the frame so to be blocked by its relative work mechanical block (9). When the screen (8) is released, appropriate spring (10) will take it back to the initial position. d.

  • Page 24: D2.3 Quality Of The Windrow

    use and maintenance manual D2.3 Quality of the windrow Windrow teeth work by following different phases that continuously repeat: first they brush the ground (harvest and forage side transferring phase), then they lift (windrow formation phase). According to a sinusoidal movement (indicated in fig.2.3), teeth brush the ground in section B (harvest and transferring) and then they lift from the ground in section A (windrow formation).

  • Page 25: D2.5 Adjustment Of The Windrow Teeth Distance From The Ground

    use and maintenance manual rod extends, pushing the equipment frame downwards. By rotating the lever clockwise (direction B) instead, the tie-rod shortens, pulling the frame of the windrow rotary rake upwards. • Pull type: to perform such adjustment, activate the front jack, located between the towing connection and the frame, by loosening or tightening a worm screw installed in it and manoeuvring an appropriate lever, as indicated in the figure.
  • Page 26 use and maintenance manual • Pull type: to adjust the distance of the teeth from the ground, adjust the position of appropriate adapter (3), located in its housing, under the rotary unit, as indicated in the figure. First, lift completely rotator unit with arms (1), by manoeuvring the relative tractor service lever from the cabin, and then safely block it, by placing a piece of wood or metal under it (2), as indicated in the figure, so that the unit cannot lower in any case.

  • Page 27: Adjustment Of The Lift Speed

    use and maintenance manual Then, he removes the safety piece of wood or metal and lowers completely the rotator unit, by manoeuvring the lever from the cabin, until the adaptor base does not impact with the wheel axle (5). Verify the new distance between windrow teeth and ground. Adjustment of the lift speed.

  • Page 28: D2.6 Adjustment Of The Side Deflector Distance From The Ground

    use and maintenance manual D2.6 Adjustment of the side deflector distance from the ground To perform such adjustment, loosen completely the nuts of the screws that block the deflector on its support and remove screws (6) one by one, paying attention not to drop the deflector.

  • Page 29: D2.9 End Of Work

    use and maintenance manual D2.9 End of work Once work is completed and the tractor must return in its usual parking, set the transport configuration on the windrow rotary rake, before moving. For work breaks, even short, the operator must always: •...

  • Page 30: Maintenance

    use and maintenance manual MAINTENANCE E1 Warnings during maintenance The windrow rotary rake is agricultural equipment that does not require particular maintenance, or relative programs. However, a periodical intervention is envisioned (described below) that, if scrupulously carried out by the Customer, will maintain the efficiency and work ability of the equipment unaltered, preserving it from every functioning damage.

  • Page 31: E3 Replacement Of Windrow Teeth

    use and maintenance manual check the fastening of nuts and screws blocking the various equipment parts; check the presence of the various safety pins and R pins blocking the various equipment parts; verify the structural integrity of all equipment parts, in particular those subject to wear like, for example, the tire wheels; for the pull type: ensure all components of the hydraulic system do not leak;...

  • Page 32: E4 Troubleshooter

    use and maintenance manual E4 Troubleshooter FAILURE OR INCONVENIENCES CAUSES SOLUTIONS For the pull type – Jacks move jerkily Air in the hydraulic circuit Run the windrow rotary rake in vain for a few minutes to drain the air in the hydraulic circuit FAILURES CAUSES SOLUTIONS...
  • Page 33 Assembly instruction N°1 - pull-type version (tandem assembly) 1) mount the axle stop Pos. 14 into the guide of the rotor support Pos. 11. Fix the stop with the pin Ø 18 Pos. 15 and the spring pin Ø 5x100 Pos. 16. 2) mount the rotor support Pos.
  • Page 34 Assembly instruction N°2 - pull-type version (rotor assembly) 1) Position the thicknesses under the tandem stops (see Pos. C) to position the broached bush vertically (see Pos. B) in order to make it easier to insert the rotor. 2) Install the rotor Pos. 20, by inserting the splined shaft in the bush of the rotor support, aligning the PTO Pos.
  • Page 35 use and maintenance manual Assembly instruction N°3 - pull-type version (assembly of the drive shaft and shock absorbers for the protections) 1) insert the drive shaft Pos. 22, in the frame Pos. IM 3 After the assembly of the rotor unit Pos. 20 (see assembly instruction n°2) and fix the shaft axially Pos.
  • Page 36 Assembly instruction N°4 - pull-type version (assembly of the main frame with rotor) 1) mount the frame Pos. 23, on the rotor unit Pos. 20. Fix with the 4 T.E. screws M16x50 Pos. 32, the 8 Grower washers Ø 16 Pos. 31 and the spacer Ø...
  • Page 37 use and maintenance manual Assembly instruction N°5 - pull-type version (tow bar assembly) 1) attach the tow bar Pos. 33 to the frame Pos. 23. Fix with the pin Ø 25x250 Pos. 34 and elastic pins Ø 6x36 Pos. 35. 2) mount the supporting foot Pos.
  • Page 38 Assembly instruction N°6 - pull-type version (protections assembly) 1) mount the plastic bush Ø 40x90 Pos. 61 and fix it with the T.E. screws M 8x30 Pos. 63, the washers Ø8 pos. 62 and the M 8 self-locking nuts pos. 60. 60 61 62 63 64 2) mount the bottom part of the collar Pos.
  • Page 39 use and maintenance manual Assembly instruction N°7 - pull-type version (arm-holder and arms assembly) 1) mount the sleeves Pos. 79 (arm holders) on the pins of the rotor Pos. 20. Fix them with T.E. screws M12x60 Pos. 81 and M 12 self-locking nuts Pos.
  • Page 40 Assembly instruction N°8 - pull-type version (hydraulic circuit assembly) 1) insert the duct Ø 5/16 lg. 3.500 Pos. 97 in the frame Pos. 23. Insert the duct in the central hole of the rotor Pos. 20. Then insert it in the bottom hole of the rotor support (see Fig.
  • Page 41 use and maintenance manual Assembly instruction N°9 - pull-type version (cardan joint assembly) The cardan shaft is provided with a torque limiter with elastic pawl with a radial effect. It acts by interrupting power transmission if the transmitted torque exceeds the value of its calibration.
  • Page 42 Assembly instruction N°10 - pull-type/mounted version (assembly of the rear signalling kit) OPTIONAL IM10 1) mount the two tandem support brackets for the signalling panels, Pos. 107, at the rear of the main frame. Tighten with T.E. screws M 8x25 Pos. 109 and M 8 self-locking nuts Pos.
  • Page 43 use and maintenance manual Assembly instruction N°1 - mounted version (tandem wheels assembly) 1) mount the two tandems with wheels Pos. 2 in axle Pos. 1 2) fix with the washer Ø 23x50x5 Pos. 3 and M 22 self- locking nut Pos. 4 3) mount the straight greaser M6 Pos.
  • Page 44 Assembly instruction N°2 - mounted version (rotor assembly) 1) mount the rotor unit Pos. 6 on the trolley Pos. 1, aligning the PTO (A) with axis (B) of the trolley Pos. 1. 2) mount the height adjustment screw Pos. 7. Fix the screw by installing fifth wheel Ø...
  • Page 45 use and maintenance manual Assembly instruction N°3 - mounted version (assembly of the drive shaft and shock absorbers for the protections) 1) insert the drive shaft Pos. 12 in the frame Pos. 11. 2) mount the counter-guard support Pos. 13. 3) mount the articulated support Ø...
  • Page 46 Assembly instruction N°4 - mounted version (assembly of the main frame with rotor) 1) mount the frame Pos. 11 on the rotor unit Pos. 6. 2) fix with the four T.E. screws M16x50 Pos. 22, the eight GROWER washers M 16 Pos. 21 and the spacers Ø...
  • Page 47 use and maintenance manual Assembly instruction N°5 - mounted version (assembly of the third section) 1) mount the two brackets with pin Pos. 43. Fix with the T.E. screws M 16x110 Pos. 41 and M 16 self-locking nuts Pos. 42. 25 26 27 2) mount the junction plate Pos.
  • Page 48 Assembly instruction N°6 - mounted version (assembly of the height adjustment axis) 1) mount the two height adjustment brackets Pos. 57 and Pos. 53 on the frame Pos. 11. Fix with the T.E. screws M12x120 Pos. 54, the washers M12 pos. 55 and M 12 self-locking nuts Pos. 56. 61 62 2) insert the height adjustment axis Pos.
  • Page 49 use and maintenance manual Assembly instruction N°7 - mounted version (assembly of the protections and the lateral strap) 1) mount the plastic bush Ø 40x90 Pos. 71, on the protection Pos. 68. Fix with the T.E. screws 70 71 72 73 74 M 8x30 Pos.
  • Page 50 Assembly instruction N°8 - mounted version (arm-holder and arms assembly) 1) mount the sleeves Pos. 88 (arm holders) on the pins of the rotor Pos. 6. Fix them with T.E. screws M12x60 Pos. 89 and M 12 self-locking nuts Pos. 91. 2) mount the spring arms Pos.
  • Page 51 use and maintenance manual Assembly instruction N°9 - mounted version (cardan joint assembly) The cardan shaft is provided with a torque limiter with elastic pawl with a radial effect. It acts by interrupting power transmission transmitted torque exceeds the value of its calibration.
  • Page 52 Assembly instruction N°10 - pull-type/mounted version (assembly of the rear signalling kit) OPTIONAL 1) mount the two tandem support brackets for the signalling panels, Pos. 107, at the rear of the main frame. Tighten with T.E. screws M 8x25 and IM10 self-locking nuts M 8.
  • Page 53 ENOAGRICOLA ROSSI srl - Calzolaro di Umbertide - Perugia - Italy Tel. 075 / 930 22 22 Telefax 075 / 930 23 28 enorossi@enorossi.it - Info@enorossi.it http://www.enorossi.it - www.enoagricolarossi.it - www.enoagricolarossi.com To ensure prompt assistance and replacement of parts always supply below required information, thank you. Company name Invoice address...
  • Page 54 Tavola 1 - Cod. 19010580 Telaio per modello trainato Table 1 - Code 19010580 Main frame pull type version...
  • Page 55 use and maintenance manual Tabella 1 - Cod. 19010580 Telaio per modello trainato Table 1 - Code 19010580 Main frame pull type version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 17020129 Piedino Jack support 18032226 Asta di richiamo Connecting bar 3011202 Vite T.E. M14x60 Screw T.E.
  • Page 56 Tavola 2 – cod. 19010581 Ruote tandem per versione trainata Table 2 - Code 19010581 Tandem wheel - pull type version 13 14 3 13 9 15 16 15 1 17 18 19 28A 28B 18 20 21...
  • Page 57 use and maintenance manual Tabella 2 – cod. 19010581 Ruote tandem per versione trainata Table 2 - Code 19010581 Tandem wheel - pull type version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 18032239 Tandem Wheel axle 18032240 Battuta per tandem Axle stop bracket 18032241 Braccio rinvio tandem Wheel axle connecting bar...
  • Page 58 Tavola 3 – Cod. 19010582 Circuito idraulico per versione trainata Table 3 - Code 19010582 Hydraulic circuit – pull type version...
  • Page 59 use and maintenance manual Tabella 3 – Cod. 19010582 Circuito idraulico per versione trainata Table 3 - Code 19010582 Hydraulic circuit – pull type version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 12760606 Tubo idraulico 5/16 L.2000 completo Hydraulic hose 5/16 L.2000 12760608 Tubo idraulico 5/16 L.3500 completo Hydraulic hose 5/16 L.3500...
  • Page 60 Tavola 4 – Cod. 19010583 cilindro idraulico tandem per versione trainata Table 4 - Code 19010583 Hydraulic cylinder – pull type version MARTINETTO SOLLEVAMENTO ASSALE...
  • Page 61 use and maintenance manual Tabella 4 – Cod. 19010583 cilindro idraulico tandem per versione trainata Tabella 4 - Code 19010583 Hydraulic cylinder – pull type version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 18032248 Cilindro Cylinder lyner O-ring 117 Toroidal ring OR-117 Balmaster Balmaster 12770216...
  • Page 62 Tavola 5 – Cod. 19010584 cilindro idraulico timone per versione trainata Table 5 - Code 19010584 Hydraulic cylinder (hitch side) – pull type version MARTINETTO TIMONE...
  • Page 63 use and maintenance manual Tabella 5 – Cod. 19010584 cilindro idraulico timone per versione trainata Tabella 5 - Code 19010584 Hydraulic cylinder (hitch side) – pull type version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 18232251 Cilindro Cylinder lyner O-ring 616 Toroidal ring OR616 Balmaster Balmaster 12770216...
  • Page 64 Tavola 1 – Cod. 19010585 attacco terzo punto per versione portata Table 1 - Code 19010585 Hitch – 3 point hitch version 16 17 18 17 19 17 22...
  • Page 65 use and maintenance manual Tabella 1 – Cod. 19010585 attacco terzo punto per versione portata Table 1 - Code 19010585 Hitch – 3 point hitch version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 18032254 Attacco a tre punti Three point hitch 18031422 Perno con staffa Pin bracket 3020204...
  • Page 66 Tavola 2 – Cod. 19010586 telaio principale per versione portata Table 2 - Code 19010586 Main frame – 3 point hitch version 28 29 30...
  • Page 67 use and maintenance manual Tabella 2 – Cod. 19010586 telaio principale per versione portata Table 2 - Code 19010586 Main frame – 3 point hitch version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 18032261 Asse regolazione altezza Regulation axle 3080102 Spina elastica Ø6x36 Roll pin Ø6x36 8020703 Giunto...
  • Page 68 Tavola 3 – Cod. 19010587 Protezioni per versione trainata e portata Table 3 - Code 19010587 Protection guards 3 point hitch version - pull type version 5 6 7...
  • Page 69 use and maintenance manual Tabella 3 – Cod. 19010587 Protezioni per versione trainata e portata Table 3 - Code 19010587 Protection guards 3 point hitch version - pull type version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 18032269 Protezione destra RR-450 Right rear protect. Guard RR-450 18032270 Protezione destra RR-400 Right rear protect.
  • Page 70 Tavola 4 – cod. 19010588 ruote tandem per versione portata Table 4 - Code 19010588 Tandem wheel – 3 point hitch version 1 3 4 5 4 6 7 8...
  • Page 71 use and maintenance manual Tabella 4 – cod. 19010588 Ruote tandem per versione portata Table 4 - Code 19010588 Carrello tandem per modello portato POS. CODICE DESCRIZIONE DESCRIPTION MODEL 18032239 Tandem Axle 18032277 Telaio tandem Frame 12070314 Rondella per ruota interna Washer 12240113 Cuscinetto 6205 2RS...
  • Page 72 Tavola 5 – Cod. 19010589 Braccetti (RR-400/450EVO) per versione trainata e portata Table 5 - Code 19010589 Arms (RR-400/450EVO) 3 point hitch version - pull type version...
  • Page 73 use and maintenance manual Tabella 5 – Cod. 19010589 Braccetto porta molla (RR-400/450EVO) per versione trainata e portata Table 5 - Code 19010589 Arms (RR-400/450EVO) 3 point hitch version - pull type version POS. CODICE DESCRIZIONE DESCRIPTION MODEL 3010313 Vite T.E. M16x50 Screw T.E.
  • Page 74 ENOAGRICOLA ROSSI s.r.l. 06018 Calzolaro di Umbertide-Perugia-Italy Tel. (39) 075-930 22 22 - Telefax (39) 075-930 23 28 e-mail: enorossi@enorossi.it – info@enorossi.it web: http://www.enorossi.it - http://www.enoagricolarossi.com...

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