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enorossi 16 Series User And Maintenance Manual

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Important: Read all the operating and maintenance instructions in this
manual before assembly (EC Machinery Directive 98/37)
USER AND MAINTENANCE MANUAL
Assembly instructions
Spare Parts
1
Rev. 0 04.10

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Summary of Contents for enorossi 16 Series

  • Page 1 Important: Read all the operating and maintenance instructions in this manual before assembly (EC Machinery Directive 98/37) USER AND MAINTENANCE MANUAL Assembly instructions Spare Parts Rev. 0 04.10...

  • Page 2: Ce Declaration Of Conformity

    GIOVANNINI ADELMO Calzolaro di Umbertide, …….. ….………………………. Legal Representative ENOAGRICOLA ROSSI s.r.l. 06018 Calzolaro di Umbertide Perugia Italy Tel. (39) 075-930 22 22 - Telefax (39) 075-930 23 28 Rev. 0 04.10 e-mail: enorossi@enorossi.it - info@enorossi.it website: http://www.enorossi.it - http://www.enoagricolarossi.com...
  • Page 3 INDEX USER AND MAINTENANCE MANUAL ..........................1 Machine Directive and harmonized standards ..........................2 CE DECLARATION OF CONFORMITY ....................................2 INTRODUCTION............................................ 4 ..................4 BOUT HAY RAKES ..................4 BOUT THE MANUAL ....................4 ARRANTY ............5 CERTIFICATION AND IDENTIFICATION ........
  • Page 4 Italian. A2 About the manual The ENOROSSI firm (the “Manufacturer”) designed and created the device in accordance with the relative safety standards to ensure the safety of Symbols used in this manual: personnel and the entire operating system.
  • Page 5 The Customer, upon receipt of the shipment, must check the entire ENOAGRICOLA ROSSI s.r.l. structure for any signs of damage and that the components are intact and CALZOLARO DI UMBERTIDE - PERUGIA - none are missing. Any claims must be made to the Manufacturer in writing within 8 (eight) days of receiving the rake.
  • Page 6 A5 Main components and technical specifications 1. Mechanical end stop (to adjust the rake wheel to the ground) 2. Shock absorbing spring 3. Rear wheel 4. Rake wheel 5. Frame 6. Hydraulic quick couplings 7. Supporting foot 8. Tractor coupling device 9.
  • Page 7 SAFETY WARNING Loading and unloading must always be carried out with all due B1 General regulations precautions as they can entail a certain element of risk. This manual describes the safety regulations to be followed when using the rake. As most work-related accidents occur due to non-compliance with the most basic of safety regulations, it is obligatory to read this Always take the following precautions: manual before carrying out any work with the rake and to follow all the...
  • Page 8 IMPORTANT You must remember that the transportation configuration entails closing the side arms and fitting the equipment with the following The tractor must also, by law, be fitted with a protective roll-bar or safety devices: ROPS or FOPS cabin. It is strictly forbidden to install the rake device on a tractor without the required protection.
  • Page 9 B3 Operator's responsibilities and safety Use: the rake must only be put to the use for which it was intended: to Safety is of primary importance to personnel operating the rake device and rake up cut forage. Any other use is therefore improper and forbidden. therefore each operator is directly responsible for controlling the rake's The rake's technical characteristics must also not be altered in any way to operation, maintenance, repairs and/or use of spare parts or consumable...
  • Page 10 IMPORTANT Warning labels and pictograms must be replaced if they become faded and risk becoming illegible. In this case, the operator must not use the rake until any faded labels are replaced with new ones. It is also strictly forbidden to remove the pictograms and labels from the equipment.

  • Page 11: Installation

    INSTALLATION When the tractor is near the rake's attachment (type 1 or 2 – see picture), the operator turns the lever on the C1 Rake assembly foot support (2) to lift or lower the rake's attachment As mentioned above, the equipment is fully dismantled for delivery to the and insert it in the tractor's attachment.
  • Page 12 are made (quick couplings, as illustrated) to their corresponding attachments on the tractor's auxiliary circuits. C4 Removal To remove the rake from the tractor, follow the above instructions in reverse order. The hydraulic connections have to be removed before the actual rake.

  • Page 13: Operation And Use

    • OPERATION and USE Firstly, the operator must remove any safety devices that need to be removed for transportation, i.e. The jacks' end stop devices (B) and the arms' tie rods (A): ∆1 ∆1 ∆1 ∆1 Preliminary information Suitable and optimal use of the rake not only helps avoid accidents but is also the only way to ensure high yield and make use of the rake's full potential and performance.
  • Page 14 Once the operator has turned the tractor, he can apply the command to re- open the side arms and then lower the rake wheels to continue the work. CONTROL A To move the forage in the central swath, one or more additional rake wheels need to be installed at the centre of the frame.
  • Page 15 Kicker wheel Figure 1 Figure 2 Prior to work breaks (even short ones) the operator must always: Kicker wheel adjustment • Switch off the tractor’s engine • After installing the kicker wheel (assembly instructions on page 40), the Apply the parking brake •...

  • Page 16: Maintenance

    MAINTENANCE serious infections. You must therefore use safety glasses with side protection and a piece of cardboard or wood to look for leaks. E2 Scheduled maintenance E1 Maintenance instructions Scheduled maintenance is purely informative and depends on normal The Manufacturer has drawn up a rake maintenance schedule based on operating conditions.
  • Page 17 E3 Lubrication PUNTI DA The jacks move even To top up the greasers, remove their protection caps (if Jack seals are worn Replace seals LUBRIFICARE when the command present), remove all traces of dust and then use the isn’t given pump to inject the grease.
  • Page 18 Machine assembly instructions Assembly 1 For Easy-Rake SUPER STAR 16-18-20 IM1 ERS 16-18-20 A) Connect the cross drawbar Pos. 1 to the rear pullbar Pos. Fix the 920x230x15 plate Pos. 3 using the 10 T.E. M20x200 screws Pos. 4 and the M20 self-locking nuts Pos.
  • Page 19 Assembly 2 For Easy-Rake SUPER STAR 16-18-20 A) Connect pullbar Pos. 10 with the rear IM2 ERS 16-18-20 pullbar Pos. using T.E. M20x55 screws Pos. 9 self- locking nuts pos. 8. B) Connect front pullbar Pos. 11 with the pullbar Pos. 10. Fix using T.E.
  • Page 20 Assembly 3 For Easy-Rake SUPER STAR 16-18-20 A) Assemble the joint for the right and left frame Pos. 14 IM3 ERS16-18-20 into the right and left leg support Pos. 12, by placing the antisiezure fifth wheel AS 5070 Pos. 21 under the joint bush and on the leg support bracket.
  • Page 21 Assembly 4 For Easy-Rake SUPER STAR 16-18-20 26 24 23 A) Use a lifting truck to raise the already assembled cross IM4 ERS16-18-20 drawbar, already assembled with the rear pullbar, the central drawbar and the front drawbar. The front part of the pullbar must stay on the ground making sure it is all very stable.
  • Page 22 Assembly 5 For Easy-Rake SUPER STAR 16-18-20 33 34 A) Assemble the two rear frames, right and left Pos. 40, by fixing IM5 ERS16-18-20 them to the two leg supports with the pin joints Ø50x225 Pos. 33 (see detail A). Fix pin Ø50 Pos. 33, with screw T.E.
  • Page 23 Assembly 6 For Easy-Rake SUPER STAR 16 A) Assemble the front right frame Pos. 63 with frame Pos. 43. Fix with T.E. IM6 ERS16 M16x45 screws Pos. 62 and M16 self- locking nuts Pos. 60. B) Assemble the front wheel support Pos. 66.
  • Page 24 Assembly 7 For Easy-Rake SUPER STAR 18-20 A) Assemble the right mobile frame Pos. IM7 ERS18-20 49. Fix using pin Ø40x296 Pos. 50 placing nylon washers Ø41x60x2.5 Pos. 48. Fix the pin Pos. 50 with washers Ø25x55x5 Pos. 45 and M24 self-locking nut Pos.
  • Page 25 Assembly 8 For Easy-Rake SUPER STAR 18 A) Assemble the front pivoting support Pos. 73 to the frame Pos. 43. Fix the two frames with T.E. M16x45 screws IM8 ERS 18 Pos. 70 and M16 self-locking nuts Pos. 69. B) Assemble the front wheel support Pos.
  • Page 26 Assembly 9 For Easy-Rake SUPER STAR 20 A) Assemble the front jointed tie-rod IM9 ERS 20 Pos. 57 to the frame Pos. 43. Fix using T.E. M16x45 screws Pos. 54 and M16 self-locking nuts Pos. 51. B) Assemble the frame extension Pos. 55.
  • Page 27 Assembly 9 bis For Easy-Rake SUPER STAR 16-18-20 A) Insert the fifth-wheel AS 50-70 Pos. 84 in the pin Ø50 Pos. 86 of the pivoting wheel. B) Assemble the two wheels with pivoting IM9bis ER16-18-20 fork Pos. 86 in the support Pos. 56 C) Assemble the brake disc pos.
  • Page 28 Assembly 10 For Easy-Rake SUPER STAR 16-18-20 IM10 ERS 16-18-20 Rev. 0 04.10...
  • Page 29 Assembly 11 For Easy-Rake SUPER STAR 16-18-20 A) Assemble the jack support Pos. 89 and fix with T.E. M12x25 Pos. 90 screws. Assemble the rubber foot Pos. 91 and clamp with M8 nut M8 Pos. 88 B) Fix the hydraulic cylinder Pos. 92 and fix with pin Ø30x100 Pos.
  • Page 30 Assembly 12 For Easy-Rake SUPER STAR 16-18-20 A) Assemble the rod Pos. 95 and fix it in the elbow side with pin Ø30x175 Pos. 98 and circlips Ø10x60 Pos. 99. Fix the rod Pos. 95 in the slide side with pin Ø30x135 Pos. 97 and snap pins Ø8 Pos.
  • Page 31 Assembly 13 For Easy-Rake SUPER STAR 16-18-20 Star movement bars assembly: IM13 ER16-18-20 A) Assemble the hydraulic cylinder Pos. 108 and fix it in the frame with the pin Ø25x62 Pos. 114. Fix pin Ø25x62 103 104 Pos. 114 with spring pins Ø5x100 Pos.
  • Page 32 Assembly 13 bis For Easy-Rake SUPER STAR 16-18-20 IM13bis ER16-18-20 Rev. 0 04.10...
  • Page 33 Assembly 14 For Easy-Rake SUPER STAR 16 A) Connect the bush Ø34x80 Pos. 115, Pos. 110. IM14 ER16 Assemble the star movement bar Ø26x1370 Pos. 116 (for mod. 16). Fix using T.E. M8x50 screws Pos. 114 and screw M8 nuts Pos. 118. Rev.
  • Page 34 Assembly 15 For Easy-Rake SUPER STAR 18-20 A) Assemble the bar Ø26x515 Pos. 122 and connect it to the rear bar Pos. 110 IM15 ER18-20 using the bush Ø34x80 Pos. 121. B) Connect the two bars Ø26x515 Pos. 121 122 122 with the joint bracket Pos.
  • Page 35 Assembly 16 For Easy-Rake SUPER STAR 16-18-20 A) Assemble right and left arms Pos. 126 Insert the pin Ø30 the spacer Ø30.5x44x21 Pos.128. Fix the first arm using the snap pin Ø5 Pos. 130. Fix the other arms using the circlip Ø6x50. IM16 ERS 16-18-20 Rev.
  • Page 36 Assembly 17 For Easy-Rake SUPER STAR 16-18-20 A) Assemble the springs Ø50x200 Pos. 134, by inserting the spring hook into the arm bracket (FIGURE C). The other spring hook must be inserted into the fifth ring in the chain counting from the clamp Pos. 136, keeping the spring hook facedown (see FIGURE C of the assembled spring).
  • Page 37 144 145 146 Assembly 18 IM18 ERS 16-18-20 For Easy-Rake SUPER STAR 16-18-20 Assembly of hydraulic hoses: A) Assemble the two rear hydraulic hoses Lg. Detail B 140 153 140 154 2500 Pos. 142 and connect them to the two hydraulic cylinders Pos.
  • Page 38 Assembly 19 For Easy-Rake SUPER STAR 16-18-20 A) Assemble the right and left star wheels Pos. 159. Fix them to the arm hub with T.E. M10x25 screws Pos. 160 and M10 self-locking nuts Pos. 158. IM 19 ERS 19-18-20 Rev. 0 04.10...
  • Page 39 Assembly 20 For Easy-Rake SUPER STAR 16-18-20 Assembly of the transport bars: IM20ERS 16-18-20 A) The transport bars Pos. 161 must be hitched tot he two side frames and the central pullbar using the relative pins Ø25x100 Pos. 162. Rev. 0 04.10...
  • Page 40 Assembly 21 For Easy-Rake SUPER STAR 16-18-20 Assembly of the central stars (optional) A) Connect the fixed frame Pos. 190, to the front pullbar Pos. 11, fix using the plate 174x240x10 Pos. 164, T.E. M16x160 screws Pos. 163 and M16 self-locking nuts Pos. 165. The best position of the fixed frame Pos.
  • Page 41 Assembly 22 For Easy-Rake SUPER STAR 16-18-20 Assembly of the hydraulic circuit for central rods (OPTIONAL). A) Assemble the ½ GAS male 3-way fitting Pos. 190, in the 5/16 hydraulic hose LG: 550 mm. Pos. 192. B) Insert the hose, Pos. 192, between the Ø5/16 LG.
  • Page 42 Assembly 23 For Easy-Rake SUPER STAR 16-18-20 Assembly transport lights (OPTIONAL) IM23 ERS 16-18-20 A) Assemble the two support brackets Pos. 198 in the towing bar in points A. Fix the two brackets using T.E. M8x10 screws Pos. 199. Fix the lights kit using T.E.
  • Page 43 Assembly 24 For Easy-Rake SUPER STAR 16-18-20 IM24 ERS 16-18-20 Rev. 0 04.10...
  • Page 44 Rev. 0 04.10...
  • Page 45 ENOAGRICOLA ROSSI srl - Calzolaro di Umbertide - Perugia - Italy Tel. 075 / 930 22 22 Telefax 075 / 930 23 28 enorossi@enorossi.it - Info@enorossi.it http://www.enorossi.it - www.enoagricolarossi.it - www.enoagricolarossi.com To ensure prompt assistance and replacement of parts always supply below required information, thank you. Company name Invoice address...
  • Page 46 Spare Parts Table 1 cod. 19010542 EASY RAKE SUPER STAR 16-18-20 Rev. 0 04.10...
  • Page 47 Tabella 1 cod. 19010542- EASY RAKE SUPER STAR 16-18-20 POS. CODICE DESCRIPTION DESCRIZIONE 18032620 CROSS DRAWBAR Traversa orizzontale 3011694 SCREW T.E. M20X55 Vite T.E. M20x55 3090101 GREASER M8X1 Ingrassatore diritto M8x1 18032621 PIN Ø50 L.297 Perno snodo orizzontale Ø50 L.297 18032056 PIVOTING SUPPORT Snodo telaio...
  • Page 48 Table 2 cod.19010543 EASY RAKE SUPER STAR 16-18-20 16-A 15-A Rev. 0 04.10...
  • Page 49 Table 2 cod. 19010543 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 18032629 FASTENING PLATE Piastra di giunzione 3020216 SELF LOCKING NUT M20 Dado autoblocc. M20 18032630 HYDRAULIC HOSE CARTER Carter tubi idraulici 3030158 WASHER M6 Rondella M6 3011290 SCREW T.E.
  • Page 50 Table 3 cod. 19010544 EASY RAKE SUPER STAR 16-18-20 Rev. 0 04.10...
  • Page 51 Table 3 cod. 19010544 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 18032636 LEFT REAR FRAME Telaio posteriore sinistro 18032637 RIGHT REAR FRAME Telaio posterior destro 12060863 PIVOT PIN D.50 LG.225 Perno snodo verticale D.50 LG.225 3011695 SCREW T.E. M8X80 Vite T.E.
  • Page 52 Table 3 cod. 19010544 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE LEFT FRONT FRAME Telaio anteriore fisso sinistro 18032646 RIGHT FRONT FRAME Telaio anterior fisso destro 18032647 RAKING WHEEL ADJUSTMENT BAR L.515 Barra anterior L.515 18031702 CLAMP Staffa di giunzione 3020216 SELF LOCKING NUT M20...
  • Page 53 Rev. 0 04.10...
  • Page 54 Table 4 cod. 19010545 - EASY RAKE SUPER STAR 16-18-20 7 8 9 Rev. 0 04.10...
  • Page 55 Table 4 cod. 19010545 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 18032664 WHEEL SUPPORT Supporto ruota 3080117 SPRING PIN 10X70 Spina elastica 10x70 18032051 BRAKING DISC Disco freno per ruota 12070440 NYLON BUSH 505560 Boccola Glycodur 50 55 60 3090101 GREASE ZERK 8MB Ingrassatore diritto 8x1...
  • Page 56 Table 5 cod. 19010514 - EASY RAKE SUPER STAR 16-18-20 Rev. 0 04.10...
  • Page 57 Tabella 5 cod. 19010514 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 12770103 CYLINDER Cilindro 3020215 NUT M14 Dado M14 12770104 PISTON Pistone DBM 157118 Balmaster O-RING 616 Anello toroidale OR616 O-RING 219 Anello toroidale OR219 12420101 GUIDE Testata di guida BALSELE Balsela...
  • Page 58 Table 6 cod. 19010546 - EASY RAKE SUPER STAR 16-18-20 Rev. 0 04.10...
  • Page 59 Table 6 cod. 19010546 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 18032666 CONNECTING BAR Biella 12060868 PIN Ø30 L.138 Perno per slitta Ø30 L.138 12880614 SPLIT PIN Spina a scatto 2050109 SKID Slitta 3080105 SPRING PIN 8X50 Spina elastica 8x50 3120111 RING Ø52...
  • Page 60 Table 7cod. 19010547 - EASY RAKE SUPER STAR 16-18-20 Rev. 0 04.10...
  • Page 61 Table 7 cod. 19010547 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 12760222 HYDRAULIC HOSE L. 5.540 E.R. SS 16 Tubo idraulico L. 5.540 per E.R. SS 16 12760224 HYDRAULIC HOSE L. 6.410 E.R. SS 18 Tubo idraulico L. 6.410 per E.R. SS 18 12760215 HYDRAULIC HOSE L.
  • Page 62 Table 8 cod. 19010548 - EASY RAKE SUPER STAR 16-18-20 Rev. 0 04.10...
  • Page 63 Table 8 cod. 19010548 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 11010508 ARM SPRING Molla richiamo stella 3011206 SCREW T.E. M10X30 Vite T.E. M10x30 3030169 WASHER M10X30 Rondella M10X30 3020201 SELF LOCKING NUT M10 Dado autoblocc. M10 18030415 VICON TOOTH Dente stellare VICON...
  • Page 64 Table 9 cod. 19010549 - EASY RAKE SUPER STAR 16-18-20 Rev. 0 04.10...
  • Page 65 Table 9 cod. 19010549 - EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 12770138 CYLINDER Cilindro 3020337 NUT M24 Dado M24 12770218 PISTON 0706524 Pistone 0706524 SELA DBM 255196 Balmaster DBM255196 O-RING 2-119 O-RING 2-119 O-RING 5-702 O-RING 5-702 12770219 GUIDE 0306540 Testata di guida 0306540...
  • Page 66 Table 10 cod. 19010517 (OPTIONAL) EASY RAKE SUPER STAR 16-18-20 Rev. 0 04.10...
  • Page 67 Table 10 cod. 19010517 (OPTIONAL) EASY RAKE SUPER STAR 16-18-20 POS. CODE DESCRIPTION DESCRIZIONE 18032053 FRAME TELAIO PORTASTELLE 12860001 DUST COVER CORTECO 25X52 12240119 BEARING 30205 CUSCINETTO A RULLI CONICI 30205 12150103 MOZZO STELLA 12240118 BEARING 30204 CUSCINETTO A RULLI CONICI 30204 3090101 GREASE ZERK 8MB INGRASATORE DIRITTO 8MB...
  • Page 68 Table 11 – Cod. 19010555 EASY RAKE 10-12-14-16-18-20 (type-approval) 7 8 11 Rev. 0 04.10...
  • Page 69 Table 11 – Cod. 19010555 EASY RAKE 10-12-14-16-18-20 (type-approval) POS. CODICE Description Descrizione 7270009 Complete light kit for type-approval ER 10 mt. 11 Kit luci completo per omologazione ER 10 mt. 11 7270008 Complete light kit for type-approval ER 12 mt. 12 Kit luci completo per omologazione ER 12 mt.
  • Page 70 Table 12 – Cod. 19010556 EASY RAKE 8-10-12-14 AUTOSTEER Rev. 0 04.10...
  • Page 71 Table 12 – Cod. 19010556 Per EASY RAKE 8-10-12-14 AUTOSTERZANTE POS. CODICE DESCRIPTION 7270001 Complete light kit electrical cable along mt. 10 ER 10 7270002 Complete light kit electrical cable along mt. 11 ER 12 7270003 Complete light kit electrical cable along mt. 12 ER 14 7270004 Complete light kit electrical cable along mt.
  • Page 72 ENOAGRICOLA ROSSI s.r.l. 06010 Calzolaro di Umbertide Perugia Italia Tel. (39) 075-930 22 22 - Telefax (39) 075-930 23 28 e-mail: enorossi@enorossi.it – info@enorossi.it web: http://www.enorossi.it - http://www.enoagricolarossi.com Rev. 0 04.10...

This manual is also suitable for:

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