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CONTENTS
Section
TIMBERWOLF
TW 150VTR
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25th July 2013
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Summary of Contents for Timberwolf TW 150VTR
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Page 1: Table Of Contents
CONTENTS TIMBERWOLF TW 150VTR Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Don’ts Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required... -
Page 2: Introduction
- EqUIPMENT DAMAGE - DAMAGE TO PROPERTY - 3RD PARTY INjURIES This manual covers the operation and maintenance of the Timberwolf TW 150VTR. All information in this manual is based on the latest product information available at the time of purchase. -
Page 3: Purpose Of Machine
TIMBERWOLF TW 150VTR The Timberwolf TW 150VTR Designed to chip solid wood material up to 150mm in diameter and capable of chipping up to 4 tonnes of brushwood per hour. DIMENSIONS TW 150VTR WITH LOW FUNNEL TIMBERWOLF TW 150VTR Variable... -
Page 4: Parts Location Diagrams
TUBE ROLLER CLAMP NUTS BOX COVER THROTTLE LEVER EMERGENCY STOP DRIVING CONTROL PANEL LOWER SAFETY BAR FUNNEL ROTOR SIDE HYDRAULIC OIL HOSE GUARD HOUSING PANELS FILTER (BATTERY ACCESS) TW 150VTR WITH HIGH FUNNEL CONTROL BOX SAFETY BAR FEED TRAY FUNNEL... - Page 5 TIMBERWOLF TW 150VTR AIR FILTER PARTS LOCATOR EXHAUST FUEL TANK HYDRAULIC RADIATOR OIL TANK BELT TENSION ADjUSTER HYDRAULIC ENGINE FUEL FUEL PUMP BLOCK FILTER BATTERY PUMP ALTERNATOR DIP STICK ROLLER BOX TOP SLIDE RESERVE TANK ROTOR DRIVE PULLEY DIRECTIONAL STARTER...
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Page 6: Safe Working
SAFE WORKING TIMBERWOLF TW 150VTR WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 7: General Safety Matters - Do's And Don'ts
SAFE WORKING ü TIMBERWOLF TW 150VTR GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning. -
Page 8: Noise Test
SAFE WORKING TIMBERWOLF TW 150VTR NOISE TEST MACHINE: TW 150VTR NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection. -
Page 9: Operating Instructions
TW 150VTR DELIVERY All Timberwolf TW 150VTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice. -
Page 10: Crawler Track Controls
The reverse function will work at any speed. EMERGENCY STOPPING There are three ways of stopping the TW 150VTR chipper in the event of an emergency. STOPPING THE ROLLERS -Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green forward button or blue reverse button. -
Page 11: Daily Checks Before Starting
OPERATING INSTRUCTIONS TIMBERWOLF TW 150VTR DAILY CHECKS BEFORE STARTING LOCATE the machine on firm level ground. CHECK the feed funnel to ensure no objects are inside. CHECK machine is well supported and CHECK feed tray is in up position - to prevent cannot move. -
Page 12: Before Using The Chipper
OPERATING INSTRUCTIONS TIMBERWOLF TW 150VTR BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily. -
Page 13: Blockages
OPERATING INSTRUCTIONS TIMBERWOLF TW 150VTR BLOCKAGES Always be aware that what you are putting into the chipper must come out. If the chips stop coming out of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY. Continuing to feed the chipper with brushwood once it has become blocked will cause the chipper to compact the chips in the rotor housing and it will be difficult and time consuming to clear. -
Page 14: Discharge Controls
“dull” change the blade(s). The TW 150VTR is fitted with 2 blades 101mm (4") long. They are 44 mm wide when new. - Page 15 MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.
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Page 16: Service Instructions
Grease tandem pump spline drive. NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the vy usage' - i.e. -
Page 17: Safe Maintenance
SHORTEN ENGINE LIFE. SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life. -
Page 18: Copper Ease Safety Information
SERVICE INSTRUCTIONS TIMBERWOLF TW 150VTR COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required). - Page 19 SERVICE INSTRUCTIONS TIMBERWOLF TW 150VTR BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has...
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Page 20: Change Hydraulic Oil And Filter
CHECK FITTINGS The Timberwolf TW 150VTR is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below). -
Page 21: Change Blades
NOTE: This torque setting is vitally piece of wood to hold in place. important to ensure your bolts come out at a later date and Timberwolf recommend 6. Remove blade access cover. you purchase a torque wrench for this and 7. -
Page 22: Tension Belts
NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS Remove side panel. -
Page 23: Grease The Roller Box Slides
SERVICE INSTRUCTIONS TIMBERWOLF TW 150VTR GREASE THE ROLLER BOX SLIDES NOTE: This should be done regularly. In dirty or dusty conditions or during periods of hard work it should be done weekly. If the slides become dry the top roller will tend to hang up and the pulling-in power of the rollers will be much reduced. -
Page 24: Replace Oil In Track Drive Unit
SERVICE INSTRUCTIONS TIMBERWOLF TW 150VTR REPLACE OIL IN THE TRACK DRIVE UNIT OIL FILL To fill with oil, track the machine until the gearbox casing is level with a plug positioned at 12 o’clock as shown. Unscrew the two plugs and fill from the upper hole until oil reaches the level of the lower hole. -
Page 25: Checking Track Tension
SERVICE INSTRUCTIONS TIMBERWOLF TW 150VTR CHECKING TRACK TENSION Stop your machine on a flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track. -
Page 26: Removing The Rubber Tracks
SERVICE INSTRUCTIONS TIMBERWOLF TW 150VTR REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions. -
Page 27: Warranty Statement
– in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer. -
Page 28: Ec Declaration Of Conformity Certificate
TIMBERWOLF TW 150VTR CERTIFICATE OF CONFORMITY... -
Page 29: Identification Plates
TIMBERWOLF TW 150VTR IDENTIFICATION PLATE... -
Page 30: Decals
DECALS TIMBERWOLF TW 150VTR HIGH DANGER VELOCITY DISCHARGE DANGER DANGER KEEP CLEAR! EXHAUST X 2 on low DANGER DANGER DANGER funnel 1363 OPERATING INSTRUCTIONS PUSH TO STOP GREASE ROLLER READ THE INSTRUCTION MANUAL. SPINDLE AND THE INSTRUCTION MANUAL WITH THIS MACHINE... - Page 31 DECALS TIMBERWOLF TW 150VTR 671 - these individual decals are supplied as a set, they may not all apply to your machine.
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Page 32: Electrical Details
ELECTRICAL PARTS LOCATOR TIMBERWOLF TW 150VTR Low funnel High funnel versions only versions only Date Last Modified: 11th Nov 05... -
Page 33: Circuit Diagram
CIRCUIT DIAGRAM TIMBERWOLF TW 150VTR Date Last Modified: 11th March 08... -
Page 34: 33 Hydraulic Layout
TIMBERWOLF 33 HYDRAULIC LAYOUT TW 150VTR KIT NO: 18816 NEARSIDE OFFSIDE MOTOR MOTOR TRACK MOTORS 3086 3088 3089 3087 ROLLER OFF SIDE NEAR SIDE MOTORS PROPORTIONAL PROPORTIONAL 3091 3095 3090 3096 17309 4240 3092 4247 3094 6 WAY DI- ROLLER... -
Page 35: Parts Lists
TIMBERWOLF TW 150VTR PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. BELT TENSIONER CHASSIS CHASSIS - VARIABLE TRACK BASE... -
Page 36: Belt Tensioner
BELT TENSIONER TIMBERWOLF TW 150VTR Item Part No Part Name q’ty 0313 M12/100 Bolt 0415 Heavy Washer 0491 Bearing 6205 0411M Pulley 0472M Pulley Boss N/A to purchase Slider 0469MS Slider Block 1342PS End Plate made in production Washer 0476... -
Page 37: Chassis
CHASSIS (1) TIMBERWOLF TW 150VTR High funnel models only Low funnel models only x8 low funnel x6 high funnel 19 10 See next page for track base * 3 for high funnel Date Last Modified: 14th Sept 12 Item Part No Part Name q’ty... - Page 38 CHASSIS (2) TIMBERWOLF TW 150VTR Date Last Modified: 7th Jan 10 Item Part No Part Name q’ty Item Part No Part Name q’ty 18952 Crawler Track Assy 18951 Motor Gear Box 3077FB Slip Retainer 19035 Sprocket 3074FB Variable Track Bridge...
- Page 39 CONTROL BOX TIMBERWOLF TW 150VTR This section only fitted on models with high funnel/tray. Date Last Modified: 21st July 05 Item Part No Part Name q’ty Item Part No Part Name q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803...
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Page 40: Control Box (Upper Section)
CONTROL BOX TIMBERWOLF (LOWER SECTION) TW 150VTR LOW FUNNEL ONLY Date Last Modified: 15th Dec 06 Item Part No Part Name q’ty Item Part No Part Name q’ty 18168 M4/35 Pan Pozi 1603 Spring 18100 M4 A Washer 18119 M8/70 Bolt... -
Page 41: Control Tower
CONTROL TOWER TIMBERWOLF TW 150VTR Date Last Modified: 27th Sept 12 Item Part No Part Name q’ty Item Part No Part Name q’ty 1802FR Cross Bar 1738 Six Way Diverter Valve 1879FB Control Panel Tracked 3005 Four Port Valve 0437 M6/16 Bolt... -
Page 42: Discharge
DISCHARGE TIMBERWOLF TW 150VTR Item Part No Part Name q’ty 0904FO Discharge Tube 0523FO Discharge Bucket 0045 M12 T Nyloc Nut 0702 M12 A Washer 0320 M12/25 Cup Square 0430 M12/35 Cup Square 0134 Black Handle Grip 1649MS Discharge Clamp Handle... -
Page 43: Drive Train
DRIVE TRAIN TIMBERWOLF TW 150VTR Date Last Modified: 10th Sept 09 Item Part No Part Name q’ty Item Part No Part Name q’ty 1175 Rotor Pulley 1170M Engine Pulley 18961M 1533 Vee Belt SPA 900 1410 Taper Lock Bush 2517... -
Page 44: Electrical/Control Panels
ELECTRICAL/CONTROL PANELS TIMBERWOLF TW 150VTR 16 14 Date Last Modified: 11th March 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 1758S Control Panel 18106 M6 Spring Washer 1757 Amber LED 0709 M6 C Washer Ignition Switch Relay Supp’d with engine... -
Page 45: Electrical Layout
ELECTRICAL LAYOUT TIMBERWOLF TW 150VTR LOW FUNNEL HIGH FUNNEL Date Last Modified: 11th March 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 3019 Control Box Loom 1376 VE Battery Cable 18481 Engine Loom 1375 VE Battery Cable... -
Page 46: Engine
ENGINE TIMBERWOLF TW 150VTR Date Last Modified: 17th Dec 09 Item Part No Part Name q’ty Item Part No Part Name q’ty 2946 Throttle Cable 0085 Fuel Filter 0095 Oil Filter 2954 Throttle Cable Bracket 0086 Air Filter 1170M Pulley Engine 168 x 4... -
Page 47: Engine Bay
ENGINE BAY TIMBERWOLF TW 150VTR 15 17 x3 each side Date Last Modified: 9th Sept 11 Item Part No Part Name q’ty Item Part No Part Name q’ty 2950 Throttle Decal 0346 M8/20 Bolt 18915F Exhaust Muffler Complete 18580FO Front Engine Bay Guard... -
Page 48: Fuel Tank
FUEL TANK TIMBERWOLF TW 150VTR models with high models funnel only with low funnel only Date Last Modified: 5th Dec 07 Item Part No Part Name q’ty Item Part No Part Name q’ty 1374 Locking Tank Cap 4087F Tank Strap... -
Page 49: Funnel (High)
FUNNEL (HIGH) TIMBERWOLF TW 150VTR... - Page 50 FUNNEL (LOW) TIMBERWOLF TW 150VTR Date Last Modified:8th Nov 12 Item Part No Part Name q’ty Item Part No Part Name q’ty Control Box 0277 M12/25 Bolt See pages 38/39 3008FO Funnel 4283FO quick Release Mechanism 18507FR Safety Bar 17421...
- Page 51 HYDRAULICS (1) TIMBERWOLF TW 150VTR Date Last Modified: 3rd May 05 Item Part No Part Name q’ty Item Part No Part Name q’ty 0161 3/8” - 3/8” Adapter 3084 3/8” Hose to manifold rear 0828 3/8” Bulk Head Adapter 4000 1/2”...
- Page 52 HYDRAULICS (2) TIMBERWOLF TW 150VTR Date Last Modified: 1st Sept 11 Item Part No Part Name q’ty Item Part No Part Name q’ty 1913FS Pump Bracket 0712 M8 C Washer 0711 M8 A Washer 1658 M6/12 Bolt 2988 M8/90 Bolt...
- Page 53 HYDRAULICS (3) TIMBERWOLF TW 150VTR Date Last Modified: 21st Nov 05 Item Part No Part Name q’ty Item Part No Part Name q’ty 4059 1/4” Banjo Bolt 4031 1/4” Hose, LH track extend 0395 1/4” Dowty Washer 3080 1/4” Hose, RH track retract...
- Page 54 ROLLER BOX TIMBERWOLF TW 150VTR Date Last Modified: 16th Sept 10 Item Part No Part Name q’ty Item Part No Part Name q’ty 0672 Rollerbox Cover 0985 Straight Grease Nipple 18316 M12/50 Csk Bolt 0986 Grease Nipple 0481 M8 T Nyloc Nut...
- Page 55 ROTOR TIMBERWOLF TW 150VTR Date Last Modified: 10th Sept 09 Item Part No Part Name q’ty Item Part No Part Name q’ty 0959 Plastic Cap 083MH Cutter Blade 4” 0884MS Bearing Housing Front 18275M Blade Pocket 18479K Rotor Nose Shaft Kit...
- Page 56 ROTOR HOUSING TIMBERWOLF TW 150VTR Date Last Modified: 24th Jan 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 18436FO Rotor Housing 0045 M12 T Nyloc Nut 0438 M6/16 Pozi Pan 0355 M8/16 C/Sunk Bolt 0709...
- Page 57 V-BELT TENSIONING TABLE TIMBERWOLF TW 150VTR...