Timberwolf TW 160PH Instruction Manual
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Timberwolf TW 160PH Instruction Manual

Wood chipper
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TW 160PH WOOD CHIPPER
INSTRUCTION MANUAL
timberwolf-uk.com

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  • Page 1 TW 160PH WOOD CHIPPER INSTRUCTION MANUAL timberwolf-uk.com...
  • Page 2 © Copyright Entec Industries Ltd 2015 The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted or used in any way in any medium without the written permission of Entec Industries Ltd.

  • Page 3: Table Of Contents

    CONTENTS TW 160PH Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation Hitching onto the Tow Ball...

  • Page 4: Introduction

    - damage to property - 3rd party injuries This manual covers the operation and maintenance of the Timberwolf TW 160PH. All information in this manual is based on the latest product information available at the time of purchase. All the information you need to operate the machine safely and effectively is contained within pages 2 to 12. Ensure that all operators are properly trained for operating this machine, especially in safe working practices.

  • Page 5: Purpose Of Machine

    2 / 51 TW 160PH THE TIMBERWOLF TW 160PH Designed to chip solid wood material up to 150mm in diameter and capable of chipping up to 3.5 tonnes of brushwood per hour. DIMENSIONS Serial No. Location The serial number can...

  • Page 6: Parts Location Diagrams

    PARTS LOCATOR 3 / 51 TW 160PH EMERGENCY FUNNEL STOP SAFETY BAR MANUAL CANNISTER CONTROL BOX DISCHARGE (Both sides) BUCKET DISCHARGE TUBE ROLLER BOX COVER DISCHARGE CLAMP NUTS LIFTING EYE BELT GUARD REFLECTOR ENGINE FEED TRAY LIGHT BOARD ACCESS WHEEL CHOCK...

  • Page 7: Fuel Tank

    PARTS LOCATOR 4 / 51 TW 160PH ROLLER BOX SECTION (x4) DIRECTIONAL ROTOR ROTOR DRIVE CONTROL VALVE PULLEY HYDRAULIC CUTTER OIL FILTER BLADE (x2) HYDRAULIC HYDRAULIC PUMP OIL TANK HYDRAULIC BATTERY PUMP BELT ADJUSTER JOCKEY WHEEL ASSEMBLY PROP STAND FUEL TANK...

  • Page 8: Safe Working

    SAFE WORKING 5 / 51 TW 160PH OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT (PPE) • Chainsaw safety helmet (EN 397) fitted with mesh visor (EN 1731) and ear defenders (EN 352). • Work gloves with elasticated wrist. • Steel toe cap safety boots (EN 345-1).

  • Page 9: General Safety Matters - Do's And Dont's

    SAFE WORKING 6 / 51 TW 160PH GENERAL SAFETY MATTERS • Always stop the chipper engine before making any adjustments, refuelling or cleaning. • Always check the rotor has stopped rotating and remove the chipper ignition key before maintenance of any kind, or whenever the machine is to be left unattended.

  • Page 10: Noise Test

    SAFE WORKING 7 / 51 TW 160PH NOISE TEST MACHINE: TW 160PH NOTES: TESTED CHIPPING 120MM CORSICAN PINE 1.5M IN LENGTH Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing.

  • Page 11: Operating Instructions

    OPERATING INSTRUCTIONS 8 / 51 TW 160PH SAFE TRANSPORTATION WARNING • When towing a chipper the maximum speed limit is 60 DO NOT RIDE ON THE mph. CHIPPER WHEN IT IS BEING • On rough or bumpy road surfaces reduce speed TOWED.

  • Page 12: Delivery

    TW 160PH DELIVERY All Timberwolf TW 160 machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice.

  • Page 13: Auto Controls

    “dull” change the blade(s). The TW 160PH is fitted with 2 blades 109mm long. They are 100mm wide when new. A new blade should chip for up to 25 hours before it requires sharpening.

  • Page 14: Daily Checks Before Starting

    OPERATING INSTRUCTIONS 11 / 51 TW 160PH DAILY CHECKS BEFORE STARTING • Locate the machine on firm level ground. • Check the feed funnel to ensure no objects are inside. • Check machine is well supported and cannot move. •...

  • Page 15: Starting To Chip

    OPERATING INSTRUCTIONS 12 / 51 TW 160PH STARTING TO CHIP DO NOT USE OR ATTEMPT TO START THE CHIPPER WITHOUT THE PROTECTIVE GUARDING AND DISCHARGE UNIT SECURELY IN WARNING PLACE. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR LOSS OF LIFE.

  • Page 16: Service Instructions

    Authorised Timberwolf service agents are fully trained in all aspects of total service and maintenance of Timberwolf wood chippers. You are strongly advised to take your chipper to an authorised agent for all but the most routine maintenance and checks.

  • Page 17: Service Schedule

    REFER TO SUPPLIERS INSTRUCTION SHEET Tow head maintenance. NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine.

  • Page 18: Safe Maintenance

    - DO NOT USE LIFTING EYE IF DAMAGED. SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life.

  • Page 19: Copper Ease Safety Information

    SERVICE INSTRUCTIONS 16 / 51 TW 160PH COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required).

  • Page 20: Battery Safety Information

    SERVICE INSTRUCTIONS 17 / 51 TW 160PH BATTERY SAFETY INFORMATION WARNING NOTES AND SAFETY REGULATIONS FOR FILLED LEAD-ACID BATTERIES • For safety reasons, wear eye Corrosive hazard: suds, and rinse with plenty of protection when handling a water. Battery acid is highly corrosive, battery.

  • Page 21: Change Blades

    The use of genuine Timberwolf blades and bolts is recommended. Apply a smear of anti seize compound (copper ease) to the bolt threads and back face of the nuts.

  • Page 22: Tension Belts

    NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS Remove belt guard.

  • Page 23: Grease The Roller Spline And Rotor Bearings

    SERVICE INSTRUCTIONS 20 / 51 TW 160PH GREASE THE ROLLER SPLINE AND ROTOR BEARINGS NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard work it should be daily. If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts.

  • Page 24: Warranty Statement

    TW 160PH TIMBERWOLF NO-NONSENSE WARRANTY All new Timberwolf machines come with peace of mind built in. Our no-nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down. Your warranty statement is included in your manual pack. Please ensure you register your machine with your dealer to ensure you are eligible for the full Timberwolf warranty period.

  • Page 25: Ec Declaration Of Conformity Certificate

    DECLARATION OF CONFORMITY 22 / 51 TW 160PH C190-0013 11.04.2019...

  • Page 26: Identification Plates

    IDENTIFICATION PLATE 23 / 51 TW 160PH C190-0013 11.04.2019...

  • Page 27: Decals

    DECALS 24 / 51 TW 160PH Decal Description Decal Description 4099 x 2 Danger. Hot exhaust Rotating blades. Keep hands and feet out. 2800 2801 Reverse feed High velocity discharge - keep clear Forward feed 18393 New drive belts need re- tensioning.
  • Page 28 DECALS 25 / 51 TW 160PH Decal Description Decal Description P637 x 4 P653 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. P654 P652 Caution. Do not put road Caution.

  • Page 29: Electrical Detail

    ELECTRICAL PARTS LOCATOR 26 / 51 TW 160PH Spark Plug Inductive Sensor D.C.V. Speed Switch Funnel Loom Connector Control Box Switches x 2 Safety Bar Switch C190-0013 11.04.2019...

  • Page 30: Circuit Diagram

    CIRCUIT DIAGRAM 27 / 51 TW 160PH C190-0013 11.04.2019...
  • Page 31 CIRCUIT DIAGRAM 28 / 51 TW 160PH C190-0013 11.04.2019...

  • Page 32: Hydraulic Layout

    HYDRAULIC LAYOUT 29 / 51 TW 160PH Hose kit No. CO73-106 TANK FILTER CO73-100 CO73-102 PUMP CO73-101 CO73-103 CO73-104 BOTTOM TOP MOTOR MOTOR CO73-105 C190-0013 11.04.2019...

  • Page 33: V-Belt Tensioning Table

    Take the reading from the deflection scale of the tension meter (read at the lower edge of the 'o'-ring) & compare this value with that given in the table. Tighten or loosen belts as required following procedure given in this operator's manual. Tension gauges are available from Timberwolf spares, quoting part no. 18091 Rotor ROTOR BELTS...

  • Page 34: Warranty Service Check Record

    WARRANTY SERVICE RECORD CHECK 31 / 51 TW 160PH Model number: Serial number: Date of delivery/ Options/extras: handover: Dealer pre delivery check: Inspected by: 50 HOUR WARRANTY SERVICE CHECK Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due:...

  • Page 35: Service Record

    SERVICE RECORD 32 / 51 TW 160PH Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due:...

  • Page 36: Parts Lists

    PARTS LIST 33 / 51 TW 160PH PARTS LISTS THE FOLLOWING ILLUSTRATIONS ARE FOR PARTS IDENTIFICATION ONLY. THE REMOVAL OR FITTING OF THESE PARTS MAY CAUSE A HAZARD AND SHOULD ONLY BE CARRIED OUT BY TRAINED PERSONNEL. Page No. BELT TENSIONER...
  • Page 37 34 / 51 TW 160PH C190-0012 11.04.2019...
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  • Page 39 36 / 51 TW 160PH C190-0012 11.04.2019...
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  • Page 41 38 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 42 39 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 43 40 / 51 TW 160PH Item Part No Part Name Q’ty Item Part No Part Name Q’ty P2818 Funnel Loom P2513 VE Battery Cable P2817 Engine Loom P2512 VEBattery Cable 1638 No Stress Sensor C190-0012 11.04.2019...
  • Page 44 41 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 45 42 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 46 43 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 47 44 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 48 45 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 49 46 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 50 47 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 51 48 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 52 49 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 53 50 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 54 51 / 51 TW 160PH C190-0012 11.04.2019...
  • Page 55 Timberwolf Wood Chippers & Shredders Tomo Industrial Estate, Stowmarket, Suffolk IP14 5AY, United Kingdom T: +44 1449 765809 E: info@timberwolf-uk.com W: timberwolf-uk.com timberwolf-uk.com...

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