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CONTENTS
Section
TIM ERWOLF
TW 150VTR/FTR
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7th Oct 2014

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Summary of Contents for Timberwolf TW150VTR

  • Page 1: Table Of Contents

    TIM ERWOLF CONTENTS TW 150VTR/FTR Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Don’ts Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required Manual Controls Crawler Track Controls...
  • Page 2: Introduction

    Timberwolf's policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories. Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3: Purpose Of Machine

    TIM ERWOLF TW 150VTR/FTR The Timberwolf TW 150VTR/FTR Designed to chip solid wood material up to 150mm in diameter and capable of chipping up to 4 tonnes of brushwood per hour. DIMENSIONS TW 150VTR/FTR WITH LOW FUNNEL TIM ERWOLF TW 150VTR Serial No.
  • Page 4: Parts Location Diagrams

    TIM ERWOLF TW 150VTR/FTR PARTS LOCATOR CONTROL BOX SAFETY BAR DISCHARGE BUCKET DISCHARGE TUBE ROLLER CLAMP NUTS BOX COVER THROTTLE LEVER EMERGENCY STOP DRIVING CONTROL PANEL LOWER SAFETY BAR FUNNEL ROTOR SIDE HYDRAULIC OIL HOSE GUARD HOUSING PANELS FILTER (BATTERY ACCESS) TW 150VTR/FTR WITH HIGH FUNNEL CONTROL BOX SAFETY BAR...
  • Page 5 TIM ERWOLF TW 150VTR/FTR AIR FILTER PARTS LOCATOR EXHAUST FUEL TANK HYDRAULIC RADIATOR OIL TANK BELT TENSION ADjUSTER HYDRAULIC ENGINE FUEL FUEL PUMP BLOCK FILTER BATTERY PUMP ALTERNATOR DIP STICK ROLLER BOX TOP SLIDE RESERVE TANK ROTOR DRIVE PULLEY DIRECTIONAL STARTER FILTER CONTROL VALVE...
  • Page 6: Safe Working

    TIM ERWOLF SAFE WORKING TW 150VTR/FTR WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper.
  • Page 7: General Safety Matters - Do's And Don'ts

    ü TIM ERWOLF SAFE WORKING TW 150VTR/FTR GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning. sufficient to see clearly.
  • Page 8: Noise Test

    TIM ERWOLF SAFE WORKING TW 150VTR/FTR NOISE TEST MACHINE: TW 150VTR/FTR NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.
  • Page 9: Operating Instructions

    TW 150VTR/FTR DELIVERY All Timberwolf TW 150VTR/FTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice.
  • Page 10: Crawler Track Controls

    TIM ERWOLF OPERATING INSTRUCTIONS TW 150VTR/FTR CRAWLER TRACK CONTROLS NEVER LEAVE THE CHIPPER ON A SLOPE UNATTENDED. WARNING The chipper is designed to operate in either chipper or crawler mode, but not both at the same time. CHIPPING MODE Power is available to the feed rollers. The cutting disc is rotating but the unit is stationary. CRAWLER TRACK MODE Power is available to the crawler tracks.
  • Page 11: Daily Checks Before Starting

    TIM ERWOLF OPERATING INSTRUCTIONS TW 150VTR/FTR DAILY CHECKS BEFORE STARTING LOCATE the machine on firm level ground. CHECK the feed funnel to ensure no objects are inside. CHECK machine is well supported and CHECK feed tray is in up position - to prevent cannot move.
  • Page 12: Before Using The Chipper

    TIM ERWOLF OPERATING INSTRUCTIONS TW 150VTR/FTR BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily. Observing the function as described will confirm that the safety circuits are working correctly.
  • Page 13: Blockages

    TIM ERWOLF OPERATING INSTRUCTIONS TW 150VTR/FTR BLOCKAGES Always be aware that what you are putting into the chipper must come out. If the chips stop coming out of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY. Continuing to feed the chipper with brushwood once it has become blocked will cause the chipper to compact the chips in the rotor housing and it will be difficult and time consuming to clear.
  • Page 14: Discharge Controls

    The fuel level can be seen through the wall of the plastic tank. BLADE WEAR The most important part of using a wood chipper is keeping the cutter blades sharp. Timberwolf chipper blades are hollow ground to an angle of 40 degrees. When performing daily blade checks ensure blade edge is sharp and free from chips, if there is any evidence of damage, or the edge is “dull”...
  • Page 15 MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.
  • Page 16: Service Instructions

    Grease tandem pump spline drive. NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the vy usage' - i.e.
  • Page 17: Safe Maintenance

    SHORTEN ENGINE LIFE. SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life.
  • Page 18: Copper Ease Safety Information

    SERVICE INSTRUCTIONS TIM ERWOLF TW 150VTR/FTR COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required).
  • Page 19 SERVICE INSTRUCTIONS TIM ERWOLF TW 150VTR/FTR BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has and prevent from tilting so that no acid can been connected, and switch off the charger first escape.
  • Page 20: Change Hydraulic Oil And Filter

    CHECK FITTINGS The Timberwolf TW 150VTR/FTR is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below).
  • Page 21: Change Blades

    NOTE: This torque setting is vitally piece of wood to hold in place. important to ensure your bolts come out at a later date and Timberwolf recommend 6. Remove blade access cover. you purchase a torque wrench for this and 7.
  • Page 22: Tension Belts

    NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS Remove side panel.
  • Page 23: Grease The Roller Box Slides

    TIM ERWOLF SERVICE INSTRUCTIONS TW 150VTR/FTR GREASE THE ROLLER BOX SLIDES NOTE: This should be done regularly. In dirty or dusty conditions or during periods of hard work it should be done weekly. If the slides become dry the top roller will tend to hang up and the pulling-in power of the rollers will be much reduced.
  • Page 24: Replace Oil In Track Drive Unit

    TIM ERWOLF SERVICE INSTRUCTIONS TW 150VTR/FTR REPLACE OIL IN THE TRACK DRIVE UNIT OIL FILL To fill with oil, track the machine until the gearbox casing is level with a plug positioned at 12 o’clock as shown. Unscrew the two plugs and fill from the upper hole until oil reaches the level of the lower hole.
  • Page 25: Checking Track Tension

    SERVICE INSTRUCTIONS TIM ERWOLF TW 150VTR/FTR CHECKING TRACK TENSION Stop your machine on a flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track.
  • Page 26: Removing The Rubber Tracks

    TIM ERWOLF SERVICE INSTRUCTIONS TW 150VTR/FTR REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions.
  • Page 27: Warranty Statement

    – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer.
  • Page 28: Ec Declaration Of Conformity Certificate

    TIM ERWOLF TW 150VTR/FTR CERTIFICATE OF CONFORMITY...
  • Page 29: Identification Plates

    TIM ERWOLF TW 150VTR/FTR IDENTIFICATION PLATE...
  • Page 30: Decals

    When re-fitting this guard ensure that steel retaining bracket is on the inside. Chip Damaged guards due to incorrect assembly will not be covered by your Timberwolf warranty. 19517 Warning P691 Do not engage starter motor WARNING for more than 20 seconds.
  • Page 31 DECALS TIM ERWOLF TW 150VTR/FTR Decal Description Decal Description P653 P637 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. P654 P652 Caution. Do not put road Caution.
  • Page 32: Electrical Details

    TIM ERWOLF ELECTRICAL PARTS LOCATOR TW 150VTR/FTR Low funnel High funnel versions only versions only...
  • Page 33: Circuit Diagram

    CIRCUIT DIAGRAM TIM ERWOLF TW 150VTR/FTR...
  • Page 34: Hydraulic Layout

    TIM ERWOLF HYDRAULIC LAYOUT - VTR TW 150VTR/FTR KIT NO: 18816 NEARSIDE OFFSIDE MOTOR MOTOR TRACK MOTORS 3088 3089 3087 3086 ROLLER OFF SIDE NEAR SIDE MOTORS PROPORTIONAL PROPORTIONAL 3091 3095 3090 3096 17309 4240 3092 4247 3094 6 WAY DI- ROLLER VERTER MOTOR...
  • Page 35 TIM ERWOLF HYDRAULIC LAYOUT - FTR TW 150VTR/FTR KIT NO: P*1182 NEARSIDE OFFSIDE MOTOR MOTOR TRACK MOTORS P*1185 P*1186 P*1183 P*1184 ROLLER OFF SIDE NEAR SIDE MOTORS PROPORTIONAL PROPORTIONAL P*1190 3095 P*1189 3096 17309 4240 3092 P*1188 3094 6 WAY ROLLER DIVERTER MOTOR...
  • Page 36: Parts Lists

    TIM ERWOLF TW 150VTR/FTR PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. BELT TENSIONER CHASSIS - VTR (1) CHASSIS - VTR (2) CHASSIS - FTR (1) CONTROL BOX (UPPER SECTION)
  • Page 37: Belt Tensioner

    TIM ERWOLF BELT TENSIONER TW 150VTR/FTR Item Part No Part Name q’ty 0313 M12/100 Bolt 0415 Heavy Washer 0491 Bearing 6205 0411M Pulley 0472M Pulley Boss N/A to purchase Slider 0469MS Slider Block 1342PS End Plate made in production Washer 0476 Plain M8 Nut 2988...
  • Page 38: Chassis Vtr

    TIM ERWOLF CHASSIS VTR(1) TW 150VTR/FTR High funnel models only Low funnel models only x8 low funnel x6 high funnel See next page for track base * 3 for high funnel Item Part No Part Name q’ty Item Part No Part Name q’ty 0346...
  • Page 39 TIM ERWOLF CHASSIS VTR (2) TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 18952 Crawler Track Assy 18951 Motor Gear Box 3077FB Slip Retainer 19035 Sprocket 3074FB Variable Track Bridge 0373 M10/20 Caphead 18014MS Cylinder Pin 19033 Rubber Track...
  • Page 40: Chassis Ftr

    TIM ERWOLF CHASSIS FTR TW 150VTR/FTR Low funnel models only High funnel models only x8 low funnel x6 high funnel Item Part No Part Name q’ty 0321 M12/30 Bolt 0481 M8 T Nyloc Nut 0644 M12 P Nyloc Nut 0704 M12 C Washer * 3 for high funnel 18886...
  • Page 41 CONTROL BOX TIM ERWOLF TW 150VTR/FTR This section only fitted on models with high funnel/tray. Item Part No Part Name q’ty Item Part No Part Name q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803 M10/240 Bolt 18103 M5/8 Pan Pozi 0839 M10 C Washer 18168...
  • Page 42: Control Box (Lower Section)

    TIM ERWOLF CONTROL BOX (LOWER SECTION) TW 150VTR/FTR LOW FUNNEL ONLY Item Part No Part Name q’ty Item Part No Part Name q’ty 18168 M4/35 Pan Pozi 1603 Spring 18100 M4 A Washer 18119 M8/70 Bolt 1692 Limit Switch 3055FB Link Mechanism Casing 18235 M4 P Nyloc Nut 0431...
  • Page 43: Control Tower

    CONTROL TOWER TIM ERWOLF TW 150VTR/FTR ONLY Item Part No Part Name q’ty Item Part No Part Name q’ty 1802FR Cross Bar 1738 Six Way Diverter Valve 1879FB Control Panel Tracked 3005 Four Port Valve 0437 M6/16 Bolt P*24 Proportional Crossover Valve 0709 M6 C Washer 0142...
  • Page 44: Discharge

    TIM ERWOLF DISCHARGE TW 150VTR/FTR Item Part No Part Name q’ty P*1147F Discharge Tube Assy P*768F Discharge Bucket Assy 0644 M12 P Nyloc Nut 0702 M12 A Washer 19282 M12/30 Cup Square 19283 M12/40 Cup Square 0134 Black Handle Grip 1649F Discharge Clamp Handle 4109M...
  • Page 45: Drive Train

    DRIVE TRAIN TIM ERWOLF TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 1175 Rotor Pulley 1170M Engine Pulley 18961M 1533 Vee Belt SPA 900 1410 Taper Lock Bush 2517 2975 Taper Lock Bush 1610 18 mm 0310 Belt SPA 1060 0949...
  • Page 46: Electrical/Control Panels

    TIM ERWOLF ELECTRICAL/CONTROL PANELS TW 150VTR/FTR 16 14 Item Part No Part Name q’ty Item Part No Part Name q’ty 1758S Control Panel 18106 M6 Spring Washer 1757 Amber LED 0709 M6 C Washer Ignition Switch Relay Supp’d with engine Supp’d with loom 0327 Hours Counter...
  • Page 47 ELECTRICAL LAYOUT TIM ERWOLF TW 150VTR/FTR LOW FUNNEL HIGH FUNNEL Item Part No Part Name q’ty Item Part No Part Name q’ty 3019 Control Box Loom 1376 VE Battery Cable 18481 Engine Loom 1375 VE Battery Cable 2627 Emergency Stop Switch 1406 Safety Bar Loom 4017...
  • Page 48 TIM ERWOLF ENGINE TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 2946 Throttle Cable 0085 Fuel Filter 0095 Oil Filter 2954 Throttle Cable Bracket 0086 Air Filter 1170M Pulley Engine 168 x 4 4252 Directional Control Valve 4335 Radiator Fan Guard 4319...
  • Page 49 ENGINE BAY TIM ERWOLF TW 150VTR/FTR 15 17 x3 each side Item Part No Part Name q’ty Item Part No Part Name q’ty 2950 Throttle Decal 0346 M8/20 Bolt 18915F Exhaust Muffler Complete 18580FO Front Engine Bay Guard 4320 Reserve Tank 0235 Catch 0344...
  • Page 50 TIM ERWOLF FUEL TANK TW 150VTR/FTR models models with low with high funnel only funnel only Item Part No Part Name q’ty Item Part No Part Name q’ty 19430 1/4” BSP tail 1757 M8 P Nyloc Nut 18883 1/4” MM Adapter 0712 M8 C Washer 0296...
  • Page 51 FUNNEL (HIGH) TIM ERWOLF TW 150VTR/FTR...
  • Page 52 TIM ERWOLF FUNNEL (LOW) TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty Control Box 0277 M12/25 Bolt See pages 38/39 3008FO Funnel 4283FO quick Release Mechanism 18507FR Safety Bar 17421 AV Mount 0431 M12/40 Bolt 18506FR Underslung Safety Bar 0704...
  • Page 53 HYDRAULICS-VTR (1) TIM ERWOLF TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 0161 3/8” - 3/8” Adapter 3084 3/8” Hose to manifold rear 0828 3/8” Bulk Head Adapter 4000 1/2” Hose to pump rear connection 1 0396 3/8”...
  • Page 54 TIM ERWOLF HYDRAULICS-VTR (2) TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 1913FS Pump Bracket 0712 M8 C Washer 0711 M8 A Washer 1658 M6/12 Bolt 2988 M8/90 Bolt 0709 M6 C Washer 0429 M12/35 Bolt 1702FS Tank Top Plate...
  • Page 55 HYDRAULICS-VTR (3) TIM ERWOLF TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 4059 1/4” Banjo Bolt 4031 1/4” Hose, LH track extend 0395 1/4” Dowty Washer 3080 1/4” Hose, RH track retract 4046 Hydraulic Cylinders 4032 1/4”...
  • Page 56 TIM ERWOLF HYDRAULICS-FTR (1) TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 0161 3/8” - 3/8” Adapter P*1190 1/2” Hose to manifold rear 0212 1/2” Bulk Head Adapter 3096 1/2” Hose, 6-way to prop. valve 0396 3/8”...
  • Page 57 HYDRAULICS-FTR (2) TIM ERWOLF TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 1913FS Pump Bracket 0350 M8/25 Bolt 0711 M8 A Washer 0712 M8 C Washer 2988 M8/90 Bolt 1658 M6/12 Bolt 0429 M12/35 Bolt 0709 M6 C Washer 0702...
  • Page 58 TIM ERWOLF ROLLER BOX TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 0672 Rollerbox Cover 0985 Straight Grease Nipple 18316 M12/50 Csk Bolt 0986 Grease Nipple 0481 M8 T Nyloc Nut 0055 Bearing Boss 18027M Plate Top Damper Carrier 0788...
  • Page 59 ROTOR TIM ERWOLF TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 0959 Plastic Cap 083MH Cutter Blade 4” 0884MS Bearing Housing Front 18275M Blade Pocket 18479K Rotor Nose Shaft Kit 0386 M10/30 Cap Screw 0880M Rotor 1571...
  • Page 60 TIM ERWOLF ROTOR HOUSING TW 150VTR/FTR Item Part No Part Name q’ty Item Part No Part Name q’ty 18436FO Rotor Housing 0045 M12 T Nyloc Nut 0438 M6/16 Pozi Pan 0355 M8/16 C/Sunk Bolt 0709 M6 C Washer 1268FO Access Cover 1758S Control Panel 18023PS...
  • Page 61 TIM ERWOLF V-BELT TENSIONING TABLE TW 150VTR/FTR...

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