Related Manuals for Timberwolf TW 150DH
Summary of Contents for Timberwolf TW 150DH
-
Page 1: Table Of Contents
CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation Hitching onto the Tow Ball Unhitching the Chipper Delivery... -
Page 2: Introduction
- damage to property - a member of the general public becoming injured This manual covers the operation and maintenance of the Timberwolf TW 150DH/DHB. All information in this manual is based on the latest product information available at the time. -
Page 3: Purpose Of Machine
TIMBERWOLF TW 150DH/DHB PURPOSE OF MACHINE The Timberwolf TW 150DH/DHB brushwood chipper is designed to chip solid wood material up to 150 mm in diameter. The maximum cross-section hardwood for continuous feed is 8500 mm . It is capable of chipping up to 4 tonnes of brushwood per hour. -
Page 4: Parts Location Diagrams 3
PARTS LOCATOR CONTROL BOX SAFETY BAR SPARE WHEEL DISCHARGE BUCKET DISCHARGE TUBE CLAMP NUTS ROLLER BOX COVER BATTERY/TOOL FEED TRAY T I M FUNNEL LIGHT BOARD HYDRAULIC OIL FILTER ROTOR HOUSING SIDE PANELS SECONDARY TOW HEAD COUPLING (UNBRAKED TOW HEAD SHOWN - BRAKED TOW HEAD SHOWN ON NEXT PAGE) - Page 5 PARTS LOCATOR AIR FILTER EXHAUST FUEL TANK RADIATOR JOCKEY WHEEL ASSEMBLY BATTERY & TOOL BOX FUEL PUMP BELT HYDRAULIC FUEL ENGINE TENSION PUMP FILTER BLOCK ADJUSTER ALTERNATOR FAN SECTION (x2) ROTOR STICK ROTOR PULLEY DRIVE PULLEY STARTER DIRECTIONAL CUTTER BLADE (x2) CONTROL MOTOR FILTER...
-
Page 6: Safe Working
SAFE WORKING WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 7: General Safety Matters - Do's And Dont's
SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT use chipper unless available light is any adjustments, refuelling or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT... -
Page 8: Noise Test
SAFE WORKING NOISE TEST MACHINE: TW 150DH/DHB NOTES: Tested Chipping 120 mm x 120 mm Corsican Pine 1.5m in length Noise levels above 85dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection. -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS SAFE TRANSPORTATION WHEN towing a chipper the maximum speed limit is 60 mph. rough or bumpy road surfaces reduce speed accordingly to protect your machine from unnecessary vibration. WHEN towing off road be aware of objects that may catch the chipper undergear. WHEN towing off road ensure inclination is not excessive. -
Page 10: Delivery
OPERATING INSTRUCTIONS DELIVERY All Timberwolf 150DH/DHB machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice. -
Page 11: Auto Controls
OPERATING INSTRUCTIONS AUTO CONTROLS The no stress unit controls the feed rate of the material going into the chipping chamber. If the engine speed is below the predetermined level, the no stress unit will not allow the feed rollers to work in either forward or reverse, until the rotor speed rises above the predetermined level. -
Page 12: Before Using The Chipper
OPERATING INSTRUCTIONS BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily. Observing the function as described will confirm that the safety circuits are working correctly. -
Page 13: Starting To Chip
OPERATING INSTRUCTIONS STARTING TO CHIP WARNING Do not use or attempt to start the chipper without the protective guarding and discharge unit securely in place. Failure to do so may result in personal injury or loss of life CHECK that chipper is running smoothly. RELEASE the catch on the feed tray and lower. -
Page 14: Service Instructions
MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOODCHIPPERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS. -
Page 15: Service Schedule
Tow head maintenance. INSTRUCTION SHEET NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommended that the bearings are changed annually to ensure that the machine retains optimum working performance. -
Page 16: Engine Servicing
Inspect the lifting eye prior to each use - DO NOT USE LIFTING EYE IF DAMAGED. SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life. -
Page 17: Copper Ease Safety Information
SERVICE INSTRUCTIONS COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required). Avoid direct contact with the substance and store in a cool, well ventilated area avoiding sources of ignition, strong oxidising agents and strong acids. - Page 18 SERVICE INSTRUCTIONS BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has and prevent from tilting so that no acid can been connected, and switch off the charger first escape.
-
Page 19: Change Blades
Remove blade access cover. at a later date and Timberwolf recommend you purchase a torque wrench for this and Remove discharge tube. Turn the rotor by hand other jobs on the chipper. -
Page 20: Engine Manufacturer's Handbook
NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. Remove side panel. -
Page 21: Grease The Roller Spline And Bearing
Both front and rear bearings are sealed and do not need greasing. CHECK FITTINGS The Timberwolf TW 150DH/DHB is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. -
Page 22: Warranty Statement
– in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer. -
Page 23: Ec Declaration Of Conformity Certificate
CERTIFICATE OF CONFORMITY... -
Page 24: Identification Plates
IDENTIFICATION PLATES CE PLATE CHASSIS IDENTIFICATION PLATE... -
Page 25: Decals 24
RE-TENSIONING BRACKET IS ON THE INSIDE WHEN NEW BELTS ARE FITTED CHECK DAMAGED GUARDS DUE TO INCORRECT TENSION EVERY 2-3 HOURS & ADJUST ASSEMBLY WILL NOT BE COVERED BY YOUR TIMBERWOLF WARRANTY UNTIL TENSION REMAINS CONSTANT 4099 4138 18393 18438... - Page 26 DECALS...
-
Page 27: Electrical Detail
ELECTRICAL DETAIL Date Last Modified: 16th May 06... -
Page 28: Circuit Diagram
CIRCUIT DIAGRAM Date Last Modified: 11th March 08... -
Page 29: Hydraulic Layout
HYDRAULIC LAYOUT Hose Kit 4330 TANK FILTER 4243 4244 PUMP 1767 17310 3094 MOTOR MOTOR 0323 Date Last Modified: 31st Aug 05... - Page 30 (blank)
-
Page 31: Parts Lists
TIMBERWOLF 150DH/DHB PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. BELT TENSIONER CHASSIS (UNBRAKED) CHASSIS (BRAKED) -
Page 32: Belt Tensioner
BELT TENSIONER Item Part No Part Name Q’ty 2988 M8/90 Bolt 0415 Heavy Washer 0491 Bearing 6205 0411M Pulley 0472M Pulley Boss N/A to purchase Slider 0469MS Slider Block 1342PS End Plate made in production Washer 0476 Plain M8 Nut Date Last Modified: 30th Nov 06 2988 M8/90 Bolt... -
Page 33: Chassis (Unbraked)
CHASSIS (UNBRAKED) Date Last Modified: 3rd July 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 4004 Light Board 0844 Breakaway Cable 1699FB Trailer Board 17611 Skid Plate 17466M Beam N/S 4088 Catch Plate 1812 M10/35 Bolt 0048 Mudguard 0701... -
Page 34: Chassis (Braked)
CHASSIS (BRAKED) Date Last Modified: 31st Jan 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 4004 Light Board 0350 M8/25 Bolt 1699FS Trailer Board 17509 Brace Plate 17466M Beam N/S 1700FB Mudguard Mount 1812 M10/35 Bolt 2963 Catch 0701... -
Page 35: Control Box
CONTROL BOX Date Last Modified: 21st July 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803 M10/240 Bolt 18103 M5/8 Pan Pozi 0839 M10 C Washer 18168 M4/35 Pan Pozi 4345 M10 P Nyloc Nut... -
Page 36: Control Panel
CONTROL PANEL Date Last Modified: 31st Jan 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0236 M5 P Nyloc Nut 1757 Amber LED 0911 Throttle Cable 0327 Hours Counter 0708 M5 C Washer Ignition Switch Supp’d with engine 1758S Control Panel... -
Page 37: Discharge
DISCHARGE Item Part No Part Name Q’ty 0904FO Discharge Tube 0523FO Discharge Bucket 0045 M12 T Nyloc Nut 0702 M12 A Washer 0320 M12/25 Cup Square 0430 M12/35 Cup Square 0134 Black Handle Grip 1649MS Discharge Clamp Handle 4109M M16 Clamp Nut 4131 Roll Pin 0434... -
Page 38: Drive Train
DRIVE TRAIN Date Last Modified: 3rd Jan 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0072 0310 Belt SPA 1060 0410 Taper Lock Bush 2517 1170M Engine Pulley 1175 Rotor Pulley... -
Page 39: Electrical Layout
ELECTRICAL LAYOUT Date Last Modified: 11th March 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty + VEBattery Cable 1975 Funnel Loom 1375 - VEBattery Cable 1406 Safety Bar Loom 1376 18481 Main Engine Loom... -
Page 40: Electrical Panel
ELECTRICAL PANEL 11 9 Date Last Modified: 11th March 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 3038FS Electrical Panel Relay Supp’d with loom 18405 H-Box 0391 M6 T Nyloc Nut 0857 M5 A Washer 4033 M5 AV Mount 0435... -
Page 41: Engine
ENGINE 40 38 Date Last Modified: 24th April 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0086 Air Filter 0712 M8 C Washer 0095 Oil Filter 0856 M5/20 Pan Pozi 4319 Radiator Kit 0807 Fuel Pump 1613 Directional Control Valve (DCV) 1 4315... - Page 42 ENGINE BAY Date Last Modified: 4th Sept 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0765O Side Panel 0346 M8/20 Bolt 0825FS Handle Side Plastic 0712 M8 C Washer 17292FO Top Bonnet 0479 M8 P Nyloc Nut 0607FO Access Cover 0704...
- Page 43 FUEL TANK Date Last Modified: 5th Dec 07 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1374 Locking Tank Cap 18391K Fuel Tank Kit (inc. parts 6 & 7) 1 1658 M6/12 Bolt 0396 3/8” Dowty Washer 0709 M6 C Washer 0211...
- Page 44 FUNNEL Date Last Modified: 11th Dec 07 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2809F Control Box 1348 Limit Switch (detail on pg 34) 1721 M8/10 Bolt 1520 M10/45 Bolt 0289FS Spare Wheel Bracket 1591 Nylon Spacer 0045 M12 T Nyloc...
- Page 45 HYDRAULICS Date Last Modified: 6th Nov 06 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1434 Tank Top Filter Housing 4244 3/8” Hose, Hyd Filter to DCV 0100 Filter 1703 Hydraulic Oil Tank 0323 3/8” Hose, Top Motor to Btm Motor 0225 Adaptor 3/4”...
- Page 46 ROLLER BOX Date Last Modified: 8th May 07 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0672 Rollerbox Cover 0985 Straight Grease Nipple 4340 M12/50 Caphead 0986 Grease Nipple 0481 M8 T Nyloc Nut 0055 Bearing Boss 18027M Plate Top Damper Carrier 0788...
- Page 47 ROTOR Date Last Modified: 28th Feb 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0959 Plastic Cap 083MH Cutter Blade 4” 0884MS Bearing Housing Front 18275M Blade Pocket 18479K Rotor Nose Shaft Kit 0386 M10/30 Cap Screw 0880M Rotor 1571...
- Page 48 ROTOR HOUSING Date Last Modified: 24th Jan 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18436FO Rotor Housing 0045 M12 T Nyloc Nut 0438 M6/16 Pozi Pan 0355 M8/16 C/Sunk Bolt 0709 M6 C Washer 1268FO Access Cover 1758S...
- Page 49 V-BELT TENSIONING TABLE...