Timberwolf TW 150FTR Manual
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Timberwolf TW 150FTR Manual

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Section
CONTENTS
Page No.
1
2
2
3 & 4
5
5
5
6
7
8
8
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8
9
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9
10
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10
11
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20
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22
22
22
22
23
23
24
24
24
25
26
27
28 & 29
30
31
32 & 33
34 - 59
30th Nov 09

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Summary of Contents for Timberwolf TW 150FTR

  • Page 1: Table Of Contents

    CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Don’ts Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required Manual Controls Crawler Track Controls...

  • Page 2: Introduction

    - damage to property - a member of the general public becoming injured This manual covers the operation and maintenance of the Timberwolf TW 150FTR/VTR. All information in this manual is based on the latest product information available at the time.

  • Page 3: Purpose Of Machine

    TIMBERWOLF TW 150FTR/VTR PURPOSE OF MACHINE The Timberwolf TW 150FTR/VTR brushwood chipper is designed to chip solid wood material up to 150 mm in diameter. It is capable of chipping up to 4 tonnes of brushwood per hour. DIMENSIONS Serial No. Location...

  • Page 4: Parts Location Diagrams 3

    TUBE ROLLER CLAMP NUTS BOX COVER THROTTLE LEVER EMERGENCY STOP DRIVING CONTROL PANEL LOWER SAFETY BAR FUNNEL ROTOR SIDE HYDRAULIC OIL HOSE GUARD HOUSING PANELS FILTER (BATTERY ACCESS) TW 150FTR/VTR WITH HIGH FUNNEL CONTROL BOX SAFETY BAR FEED TRAY FUNNEL...
  • Page 5 PARTS LOCATOR AIR FILTER EXHAUST FUEL TANK HYDRAULIC RADIATOR OIL TANK BELT TENSION ADJUSTER ENGINE FUEL HYDRAULIC FUEL PUMP BLOCK FILTER BATTERY PUMP ALTERNATOR ROLLER BOX DIP STICK TOP SLIDE RESERVE TANK ROTOR DRIVE PULLEY DIRECTIONAL STARTER FILTER CONTROL VALVE MOTOR CONTROL ROTOR PULLEY...

  • Page 6: Safe Working

    SAFE WORKING WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades on the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper.

  • Page 7: General Safety Matters - Do's And Don'ts

    SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning. sufficient to see clearly. ALWAYS check rotor has stopped rotating and DO NOT...

  • Page 8: Noise Test

    SAFE WORKING NOISE TEST MACHINE: TW 150FTR/VTR NOTES: Tested Chipping 120 mm x 120 mm Corsican Pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.

  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS DELIVERY All Timberwolf 150FTR/VTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice.

  • Page 10: Crawler Track Controls

    The reverse function will work at any speed. EMERGENCY STOPPING There are three ways of stopping the TW 150FTR/VTR chipper in the event of an emergency. STOPPING THE ROLLERS -Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green forward button or blue reverse button.

  • Page 11: Daily Checks Before Starting

    OPERATING INSTRUCTIONS DAILY CHECKS BEFORE STARTING LOCATE the machine on firm level ground. CHECK machine is well supported and cannot move. CHECK all guards are fitted and secure. CHECK the discharge unit is in place and fastened securely. CHECK discharge tube is pointing in a safe direction. CHECK the feed funnel to ensure no objects are inside.

  • Page 12: Before Using The Chipper

    OPERATING INSTRUCTIONS BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily.

  • Page 13: Discharge Controls

    OPERATING INSTRUCTIONS DISCHARGE CONTROLS Controlling the discharge is an essential part of safe working. ROTATION BUCKET ANGLE Slacken nut using Adjust the bucket to the desired integral handle. angle using the handle provided. Rotate tube. Retighten nut. BLOCKAGES Always be aware that what you are putting into the chipper must come out. If the chips stop coming out of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY.

  • Page 14: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOODCHIPPERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.

  • Page 15: Service Schedule

    Turn / replace anvils. Grease tandem pump spline drive. NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommended that the bearings are changed annually to ensure that the machine retains optimum working performance.

  • Page 16: Safe Maintenance

    Changing the engine oil filter. SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life.

  • Page 17: Copper Ease Safety Information

    SERVICE INSTRUCTIONS COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required). Avoid direct contact with the substance and store in a cool, well ventilated area avoiding sources of ignition, strong oxidising agents and strong acids.
  • Page 18 SERVICE INSTRUCTIONS BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has and prevent from tilting so that no acid can been connected, and switch off the charger first escape.

  • Page 19: Change Hydraulic Oil And Filter

    CHECK FITTINGS The Timberwolf TW 150FTR/VTR is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below).

  • Page 20: Change Blades

    20kg. Lift the roller box slide and wedge a important to ensure your bolts come out suitably sized piece of wood to hold in place. at a later date,Timberwolf recommend you Remove blade access cover. purchase a torque wrench for this and other jobs on the chipper.

  • Page 21: Greasing Rotor Bearings

    NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS Remove side panel.

  • Page 22: Grease The Roller Box Slides

    SERVICE INSTRUCTIONS GREASE THE ROLLER BOX SLIDES NOTE: This should be done regularly. In dirty or dusty conditions or during periods of hard work it should be done weekly. If the slides become dry the top roller will tend to hang up and the pulling-in power of the rollers will be much reduced.

  • Page 23: Replace Oil In Track Drive Unit

    SERVICE INSTRUCTIONS REPLACE OIL IN THE TRACK DRIVE UNIT OIL FILL To fill with oil, track the machine until the gearbox casing is level with a plug positioned at 12 o’clock as shown. Unscrew the two plugs and fill from the upper hole until oil reaches the level of the lower hole. NOTE - Ensure the correct grade of oil is used: Gear Oil EP80W-90 GL5 MAXIMUM LEVEL DRAINING THE OIL IN THE TRACK DRIVE UNIT...

  • Page 24: Checking Track Tension

    SERVICE INSTRUCTIONS CHECKING TRACK TENSION Stop your machine on a flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track.

  • Page 25: Removing The Rubber Tracks

    SERVICE INSTRUCTIONS REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions. Locate access holes in side frame to access to the adjustment system (Fig.

  • Page 26: Warranty Statement

    – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer.

  • Page 27: Ec Declaration Of Conformity Certificate

    CERTIFICATE OF CONFORMITY...

  • Page 28: Identification Plates

    IDENTIFICATION PLATE...

  • Page 29: Decals 28

    BRACKET IS ON THE INSIDE WHEN ADJUSTING WHEN NEW BELTS ARE FITTED CHECK DAMAGED GUARDS DUE TO INCORRECT ASSEMBLY WILL NOT BE COVERED BY TRACK WIDTH TENSION EVERY 2-3 HOURS & ADJUST YOUR TIMBERWOLF WARRANTY UNTIL TENSION REMAINS CONSTANT 4275/4276 4284 17450 18393 18438...
  • Page 30 DECALS 671 - these individual decals are supplied as a set, they may not all apply to your machine.

  • Page 31: Electrical Details

    ELECTRICAL DETAILS High funnel Low funnel versions only versions only Date Last Modified: 11th Nov 05...

  • Page 32: Circuit Diagram

    CIRCUIT DIAGRAM Date Last Modified: 11th March 08...

  • Page 33: Hydraulic Layout 32

    HYDRAULIC LAYOUT (VTR) KIT NO: 18816 NEARSIDE OFFSIDE MOTOR MOTOR TRACK MOTORS 3086 3088 3089 3087 ROLLER OFF SIDE NEAR SIDE MOTORS PROPORTIONAL PROPORTIONAL 3091 3095 3090 3096 17309 4240 3092 4247 3094 6 WAY ROLLER DIVERTER MOTOR 4000 MANIFOLD 3099 OFFSIDE NEARSIDE...
  • Page 34 HYDRAULIC LAYOUT (FTR) KIT NO: 18816 OFFSIDE NEARSIDE MOTOR MOTOR TRACK MOTORS 18817 18818 18819 18820 NEAR SIDE PROPORTIONAL OFF SIDE ROLLER PROPORTIONAL MOTORS 3091 3096 3095 3090 17309 4240 3092 4247 3094 6 WAY ROLLER DIVERTER MOTOR 4000 MANIFOLD 3099 OFFSIDE NEARSIDE...

  • Page 35: Parts Lists

    TIMBERWOLF 150FTR/VTR PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. BELT TENSIONER CHASSIS CHASSIS - VARIABLE TRACK BASE...
  • Page 36 BELT TENSIONER Item Part No Part Name Q’ty 0313 M12/100 Bolt 0415 Heavy Washer 0491 Bearing 6205 0411M Pulley 0472M Pulley Boss N/A to purchase Slider 0469MS Slider Block 1342PS End Plate made in production Washer 0476 Plain M8 Nut Date Last Modified: 17th Aug 05 2988 M8/90 Bolt...
  • Page 37 CHASSIS Low funnel models only High funnel models only x8 low funnel x6 high funnel 19 10 See next page for track base * 3 for high funnel Date Last Modified: 14th Feb 08 Item Part No Part Name Q’ty Item Part No Part Name...
  • Page 38 CHASSIS - VARIABLE TRACK BASE 37 Date Last Modified: 3rd Sept 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18952 Crawler Track Assy 18951 Motor Gear Box 3077FB Slip Retainer 19035 Sprocket 3074FB Variable Track Bridge 0373 M10/20 Caphead 18014MS...
  • Page 39 CHASSIS - FIXED TRACK BASE Date Last Modified: 4th June 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18891 Idler Wheel Bracket 18885 Rubber Track 1985 M12/30 Caphead 18887 Track Frame (handed pair) 0702 M12 A Washer 1629 M10/25 Caphead 18890...
  • Page 40 CONTROL BOX (UPPER SECTION) This section only fitted on models with high funnel/tray. Date Last Modified: 21st July 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803 M10/240 Bolt 18103 M5/8 Pan Pozi...
  • Page 41 CONTROL BOX (LOWER SECTION) LOW FUNNEL ONLY Date Last Modified: 15th Dec 06 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18168 M4/35 Pan Pozi 1603 Spring 18100 M4 A Washer 18119 M8/70 Bolt 1692 Limit Switch 3055FB Link Mechanism Casing 18235...
  • Page 42 CONTROL TOWER This valve only present on the variable track model. Date Last Modified: 24th Jan 07 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1802FR Cross Bar 1737 M8 Lever 1879FB Control Panel Tracked 1738 Six Way Diverter Valve 0437 M6/16 Bolt...
  • Page 43 DISCHARGE Item Part No Part Name Q’ty 0904FO Discharge Tube 0523FO Discharge Bucket 0045 M12 T Nyloc Nut 0702 M12 A Washer 0320 M12/25 Cup Square 0430 M12/35 Cup Square 0134 Black Handle Grip 1649MS Discharge Clamp Handle 4109M M16 Clamp Nut 4131 Roll Pin 0434...
  • Page 44 DRIVE TRAIN Date Last Modified: 10th Sept 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1175 Rotor Pulley 1170M Engine Pulley 18961M 1533 Vee Belt SPA 900 1410 Taper Lock Bush 2517 2975 Taper Lock Bush 1610 18 mm 0310 Belt SPA 1060 2974...
  • Page 45 ELECTRICAL / CONTROL PANELS 16 14 Date Last Modified: 11th March 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1758S Control Panel 18106 M6 Spring Washer 1757 Amber LED 0709 M6 C Washer Ignition Switch Relay Supp’d with engine Supp’d with loom...
  • Page 46 ELECTRICAL LAYOUT LOW FUNNEL HIGH FUNNEL Date Last Modified: 11th March 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty - VE Battery Cable 3019 Control Box Loom 1376 + VE Battery Cable 18481 Engine Loom 1375 2627 Emergency Stop Switch...
  • Page 47 ENGINE Date Last Modified: 12th Feb 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2946 Throttle Cable 0085 Fuel Filter 0095 Oil Filter 2954 Throttle Cable Bracket 0086 Air Filter 1170M Pulley Engine 168 x 4 4252 Directional Control Valve 4335...
  • Page 48 ENGINE BAY 15 17 x3 each side Date Last Modified: 12th Nov 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2950 Throttle Decal 0346 M8/20 Bolt 18915F Exhaust Muffler Complete 18580FO Front Engine Bay Guard 4320 Reserve Tank 0235...
  • Page 49 FUEL TANK models with high models funnel only with low funnel only Date Last Modified: 5th Dec 07 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1374 Locking Tank Cap 4087F Tank Strap 1658 M6/12 Bolt 1757 M8 P Nyloc Nut 0709...
  • Page 50 FUNNEL (HIGH)
  • Page 51 FUNNEL (LOW) Date Last Modified: 28th March 06 Item Part No Part Name Q’ty Item Part No Part Name Q’ty Control Box 18173 M12/55 Bolt See pages 38/39 3008FO Funnel 4282MS Quick Release Pivot Bar 2989FR Safety Bar 0277 M12/25 Bolt 0431 M12/40 Bolt 4283FO...
  • Page 52 HYDRAULICS TW 150VTR (1) Date Last Modified: 3rd May 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0161 3/8” - 3/8” Adapter 3084 3/8” Hose to manifold rear 0828 3/8” Bulk Head Adapter 4000 1/2” Hose to pump rear connection 1 0396 3/8”...
  • Page 53 HYDRAULICS TW 150VTR (2) Date Last Modified: 21st May 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1913FS Pump Bracket 0350 M8/25 Bolt 0711 M8 A Washer 0712 M8 C Washer 2988 M8/90 Bolt 1658 M6/12 Bolt 0429 M12/35 Bolt...
  • Page 54 HYDRAULICS TW 150VTR (3) Date Last Modified: 21st Nov 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 4059 1/4” Banjo Bolt 4031 1/4” Hose, LH track extend 0395 1/4” Dowty Washer 3080 1/4” Hose, RH track retract 4046 Hydraulic Cylinders 4032...
  • Page 55 HYDRAULICS TW 150FTR (1) Date Last Modified: 21st April 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0161 3/8” - 3/8” Adapter 4302 1/2” Hose to manifold rear 0212 1/2” Bulk Head Adapter 3091 3/8” Hose to manifold 0396 3/8”...
  • Page 56 HYDRAULICS TW 150FTR (2) Date Last Modified: 21st May 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1913FS Pump Bracket 0350 M8/25 Bolt 0711 M8 A Washer 0712 M8 C Washer 2988 M8/90 Bolt 1658...
  • Page 57 ROLLER BOX Date Last Modified: 10th April 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0672 Rollerbox Cover 0985 Straight Grease Nipple 18316 M12/50 Csk Bolt 0986 Grease Nipple 0481 M8 T Nyloc Nut 0055 Bearing Boss 18027M Plate Top Damper Carrier...
  • Page 58 ROTOR Date Last Modified: 10th Sept 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0959 Plastic Cap 083MH Cutter Blade 4” 0884MS Bearing Housing Front 18275M Blade Pocket 18479K Rotor Nose Shaft Kit 0386 M10/30 Cap Screw 0880M Rotor 1571...
  • Page 59 ROTOR HOUSING Date Last Modified: 24th Jan 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18446FO Rotor Housing 0045 M12 T Nyloc Nut 0438 M6/16 Pozi Pan 0355 M8/16 C/Sunk Bolt 0709 M6 C Washer 1268FO Access Cover 4006...
  • Page 60 V-BELT TENSIONING TABLE...

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Tw 150vtr

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