Chapters
Table of Contents
Related Manuals for Timberwolf TW 150VTR
Summary of Contents for Timberwolf TW 150VTR
-
Page 1: Table Of Contents
CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required Manual Controls Crawler Track Controls... -
Page 2: Introduction
Timberwolf's policy of constantly improving their products may involve major or minor changes to the chippers or their accessories. Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation. -
Page 3: Purpose Of Machine
TIMBERWOLF TW 150FTR/VTR PURPOSE OF MACHINE The Timberwolf TW 150FTR/VTR brushwood chipper is designed to chip solid wood material up to 150 mm in diameter. The maximum cross-section hardwood for continuous feed is 8500 mm . It is capable of chipping up tp 4 tonnes of brushwood per hour. -
Page 4: Parts Location Diagrams 3
PARTS LOCATOR CONTROL BOX SAFETY BAR DISCHARGE BUCKET DISCHARGE TUBE ROLLER CLAMP NUTS BOX COVER THROTTLE LEVER EMERGENCY STOP DRIVING CONTROL PANEL LOWER SAFETY BAR FUNNEL ROTOR HYDRAULIC OIL HOSE GUARD SIDE HOUSING FILTER (BATTERY ACCESS) PANELS TW 150FTR/VTR WITH HIGH FUNNEL CONTROL BOX SAFETY BAR FEED... - Page 5 PARTS LOCATOR AIR FILTER EXHAUST FUEL TANK HYDRAULIC RADIATOR OIL TANK BELT TENSION ADJUSTER HYDRAULIC FUEL ENGINE BATTERY PUMP FUEL PUMP FILTER BLOCK ROLLER BOX ALTERNATOR ELECTRICAL PANEL TOP SLIDE STICK ROTOR DRIVE PULLEY DIRECTIONAL STARTER FILTER MOTOR CONTROL STRESS ROTOR CONTROL VALVE...
-
Page 6: Safe Working
SAFE WORKING WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades on the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 7: General Safety Matters - Do's And Dont's
SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT use chipper unless available light is any adjustments, refuelling or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT... -
Page 8: Noise Test
SAFE WORKING NOISE TEST MACHINE: TW 150FTR/VTR NOTES: Tested Chipping 120 mm x 120 mm Corsican Pine 1.5m in length Noise levels above 90dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection. -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS DELIVERY All Timberwolf 150FTR/VTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice. -
Page 10: Crawler Track Controls
OPERATING INSTRUCTIONS CRAWLER TRACK CONTROLS WARNING NEVER LEAVE CHIPPER ON A SLOPE UNATTENDED. The chipper is designed to operate in either chipper or crawler mode, but not both at the same time. CHIPPING MODE Power is available to the feed rollers. The cutting disc is rotating but the unit is stationary. CRAWLER TRACK MODE Power is available to the crawler tracks. -
Page 11: Daily Checks Before Starting
OPERATING INSTRUCTIONS DAILY CHECKS BEFORE STARTING LOCATE the machine on firm level ground. CHECK machine is well supported and cannot move. CHECK all guards are fitted and secure. CHECK the discharge unit is in place and fastened securely. CHECK discharge tube is pointing in a safe direction. CHECK the feed funnel to ensure no objects are inside. -
Page 12: Before Using The Chipper
OPERATING INSTRUCTIONS BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily. -
Page 13: Discharge Controls
OPERATING INSTRUCTIONS DISCHARGE CONTROLS Controlling the discharge is an essential part of safe working. ROTATION BUCKET ANGLE Slacken nut using Adjust the bucket to the desired integral handle. angle using the handle provided. Rotate tube. Retighten nut. BLOCKAGES Always be aware that what you are putting into the chipper must come out. If the chips stop coming out of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY. -
Page 14: Service Instructions
SERVICE INSTRUCTIONS SERVICE SCHEDULE WARNING Always immobilise the machine by stopping the engine, removing the ignition key and disconnecting the battery before undertaking any maintenance work. Table 1. Service Schedule Daily Check Hours Hours Hours Year Do jobs below: Check engine oil - top up if necessary. Check for engine oil / hydraulic oil leaks. -
Page 15: Safe Maintenance
SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life. -
Page 16: Change Blades
20kg. Lift the roller box slide and wedge a important to ensure your bolts come out suitably sized piece of wood to hold in place. at a later date,Timberwolf recommend you Remove blade access cover. purchase a torque wrench for this and other jobs on the chipper. -
Page 17: Check Fittings
SERVICE INSTRUCTIONS CHECK FITTINGS The Timberwolf TW 150FTR/VTR is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below). -
Page 18: Grease The Roller Box Slides
SERVICE INSTRUCTIONS GREASE THE ROLLER BOX SLIDES NOTE: This should be done regularly. In dirty or dusty conditions or during periods of hard work it should be done weekly. If the slides become dry the top roller will tend to hang up and the pulling-in power of the rollers will be much reduced. -
Page 19: Draining The Oil In The Track Drive Unit
SERVICE INSTRUCTIONS DRAINING THE OIL IN THE TRACK DRIVE UNIT To drain the oil, track the machine until a plug is at 6 o’clock as shown. Unscrew both plugs and allow oil to discharge into a suitable container. Dispose of waste oil in a safe and approved way. DRAIN PORT VENTING REDUCTION UNIT OIL TYPES... -
Page 20: Checking Track Tension
SERVICE INSTRUCTIONS CHECKING TRACK TENSION Stop your machine on a flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track. -
Page 21: Removing The Rubber Tracks
SERVICE INSTRUCTIONS REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions. Remove the screws and take off the cover that gives access to the adjustment system (Fig. -
Page 22: Warranty Statement
-Performance of the required maintenance listed in your Entec instruction manual. -In the event of a failure the Entec authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician. -
Page 23: Ec Declaration Of Conformity Certificate
TIMBERWOLF TW 150FTR/VTR... -
Page 24: Identification Plates
TIMBERWOLF TW 150FTR/VTR IDENTIFICATION PLATES CE PLATE ENTEC UK STOWMARKET, SUFFOLK IP14 5AY Date of Manuf. Serial No. Trailer Type Equip. Fitted Nominal Pwr. Gross Weight CHASSIS IDENTIFICATION PLATE... - Page 25 1848 ONLY THIS PIECE USED THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING, MAINTENANCE AND HEALTH AND SAFETY INFORMATION. TIMBERWOLF FAILURE TO FOLLOW THE INFORMATION CONTAINED IN THE 1136 INSTRUCTION MANUAL MAY LEAD TO DEATH OR SERIOUS INJURY. 1662...
-
Page 26: Stickers 24
STICKERS... -
Page 27: Electrical Details 26
ELECTRICAL DETAILS - LOW FUNNEL Date Last Modified: 26th Aug 04... - Page 28 ELECTRICAL DETAILS - HIGH FUNNEL Date Last Modified: 26th Aug 04...
-
Page 29: Circuit Diagram
CIRCUIT DIAGRAM... -
Page 30: Hydraulic Layout 29
HYDRAULIC LAYOUT (VTR) NEARSIDE OFFSIDE MOTOR MOTOR TRACK MOTORS 3088 3089 3087 3086 NEAR SIDE PROPORTIONAL OFF SIDE ROLLER PROPORTIONAL MOTORS 3091 3096 3095 3090 3093 4001 3092 3085 3094 6 WAY ROLLER DIVERTER MOTOR 4000 MANIFOLD 3099 NEARSIDE OFFSIDE TRACK WIDTH PUMP PUMP... - Page 31 HYDRAULIC LAYOUT (FTR) NEARSIDE OFFSIDE MOTOR MOTOR TRACK MOTORS 2866 2867 2868 2869 NEAR SIDE PROPORTIONAL OFF SIDE ROLLER PROPORTIONAL MOTORS 3091 3096 3095 3090 3093 4001 3092 3085 3094 6 WAY ROLLER DIVERTER MOTOR 4000 MANIFOLD 3099 NEARSIDE OFFSIDE PUMP PUMP 3098...
-
Page 33: Parts Lists
T T I I M M B B E E R R W W O O L L F F T T I I M M B B E E R R W W O O L L F F T T W W 1 1 5 5 0 0 F F T T R R / / V V T T R R T T W W 1 1 5 5 0 0 F F T T R R / / V V T T R R P P A A R R T T S S L L I I S S T T S S... - Page 34 BELT TENSIONER Item Part No Part Name Q’ty 0313 M12/100 Bolt 0415 Heavy Washer 0491 Bearing 0411 Pulley 0472 Pulley Boss N/A to purchase Slider 0469 Slider Block 1342 End Plate 0711 M8 C Washer 0476 Plain M8 Nut Date Last Modified: 30th July 01 0342 M8/110 Bolt...
-
Page 35: Chassis
CHASSIS High funnel models only Low funnel models only x8 low funnel x6 high funnel 19 10 See next page for track base * 3 for high funnel Date Last Modified: 29th Sept 04 Item Part No Part Name Q’ty Item Part No Part Name... -
Page 36: Chassis - Track Base
CHASSIS - TRACK BASE VARIABLE TRACK BASE Date Last Modified: 2nd June 04 FIXED TRACK BASE Date Last Modified: 15th March 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 4052F Crawler Track Assy 0857 M5 A Washer 3077F Slip Retainer 4053... -
Page 37: Control Box (Upper Section)
CONTROL BOX (UPPER SECTION) Lower section...High funnel / tray only Date Last Modified: 29th July 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2794F Control Box Cover 2807 AV Mount 20 x 16 2803 M10/240 Bolt 0857 M5 A Washer 0701... -
Page 38: Control Box (Lower Section)
CONTROL BOX (LOWER SECTION) LOW FUNNEL ONLY Date Last Modified: 15th Sept 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1589 M5/35 Pan Pozi 0712 M8 C Washer 0857 M5 A Washer 1603 Spring 1692 Limit Switch 0354 M8/60 Bolt... -
Page 39: Control Tower
CONTROL TOWER 22 20 This valve only present on the variable track model. Date Last Modified: 16th March 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1802F Cross Bar 1737 M8 Lever 1879F Control Panel Tracked 1738 Six Way Diverter Valve 0437... -
Page 40: Discharge
DISCHARGE Item Part No Part Name Q’ty 0904F Discharge Tube 0523F Discharge Bucket 0644 M12 P Nyloc Nut 0702 M12 A Washer 0320 M12/25 Cup Square 0430 M12/35 Cup Square 0134 Black Handle Grip 1649F Discharge Clamp Handle 4109M M16 Clamp Nut 4131 Roll Pin 0434... -
Page 41: Drive Train
DRIVE TRAIN Date Last Modified: 17th May 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1175 Rotor Pulley 1170 Engine Pulley 0072 1533 Vee Belt SPA 900 1410 Taper Lock Bush 2517 2975 Taper Lock Bush 1610 18 mm 0310 Belt SPA 1060 2974... -
Page 42: Electrical / Control Panels
ELECTRICAL / CONTROL PANELS 16 14 Date Last Modified: 5th May 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 4006 Control Panel M6 Wing Nut 1757 Amber LED M6 Spring Washer Ignition Switch 0709 M6 C Washer Supp’d with engine 0327 Hours Counter... -
Page 43: Electrical Layout
ELECTRICAL LAYOUT LOW FUNNEL HIGH FUNNEL Date Last Modified: 15th Sept 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty + VE Battery Cable 3019 Control Box Loom 1375 3016 Engine Loom 1406 Safety Switch Loom 2627 Emergency Stop Switch 1975... -
Page 44: Engine
ENGINE Date Last Modified: 2nd Nov 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2946 Throttle Cable 0350 M8/25 Bolt 0095 Oil Filter 513F Bracket Engine Mount 0086 Air Filter 0304 M10/25 Fine Thread Socket Cap 1613 Directional Control Valve 0085... -
Page 45: Engine Bay
ENGINE BAY 17 18 26 23 each side Date Last Modified: 11th Aug 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2950 Throttle Decal 2836 Engine Guard Retainer 1312 Exhaust Deflector In-Line Fuel Filter Supp’d with Engine 0264 Exhaust Clamp 0704... -
Page 46: Fuel Tank
FUEL TANK models with high funnel only models with low funnel only Date Last Modified: 28th Sept 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1374 Locking Tank Cap 4087F Tank Strap 1658 M6/12 Bolt 1757 M8 P Nyloc Nut 0709... - Page 47 FUNNEL (HIGH)
- Page 48 FUNNEL (LOW) Date Last Modified: 15th Sept 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty Control Box M12/55 Bolt See pages 33/34 3008 Funnel 3048M Quick Release Pivot Bar 2989 Safety Bar 0277 M12/25 Bolt 0431 M12/40 Bolt 3050...
- Page 49 HYDRAULICS TW 150VTR (1) Date Last Modified: 5th Jan 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0161 3/8” - 3/8” Adapter 3084 3/8” Hose to manifold rear 0828 3/8” Bulk Head Adapter 4000 1/2” Hose to pump rear connection 1 0396 3/8”...
- Page 50 HYDRAULICS TW 150VTR (2) 10 16 Date Last Modified: 10th Jan 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1913 Pump Bracket 0350 M8/25 Bolt 0711 M8 A Washer 0712 M8 C Washer 2988 M8/90 Bolt...
- Page 51 HYDRAULICS TW 150VTR (3) Date Last Modified: 10th Jan 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 4059 1/4” Banjo Bolt 4031 1/4” Hose, LH track extend 0395 1/4” Dowty Washer 3080 1/4” Hose, RH track retract...
- Page 52 HYDRAULICS TW 150FTR (1) Date Last Modified: 15th March 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0161 3/8” - 3/8” Adapter 2875 1/2” Hose to manifold rear 0212 1/2” Bulk Head Adapter 3091 3/8” Hose to manifold 0396 3/8”...
- Page 53 HYDRAULICS TW 150FTR (2) 10 16 Date Last Modified: 15th March 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1913 Pump Bracket 0350 M8/25 Bolt 0711 M8 A Washer 0712 M8 C Washer 2988 M8/90 Bolt 1658 M6/12 Bolt 0429...
- Page 54 ROLLER BOX Date Last Modified: 23rd Aug 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0672 Cover 0228M Roller Box 0428 M12/30 Csk Soc. 0985 Straight Grease Nipple 0481 M8 T Nyloc Nut 0986 Grease Nipple 1963F Plate Top Damper Carrier 0055...
- Page 55 ROTOR Date Last Modified: 1st Feb 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0959 Plastic Cap 083H Cutter Blade 4” 0884 Bearing Housing Rear 0757 Blade Pocket 1275 M16 Half Nut 0386 M10/30 Cap Screw 1412 Washer Heavy Thick 1571...
- Page 56 ROTOR HOUSING Date Last Modified: 17th May 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 3039F Rotor Housing 0045 M12 T Nyloc Nut 0438 M6/16 Pozi Pan 0346 M8/20 Bolt 0709 M6 C Washer 1268F Access Cover 4006 Control Panel...
- Page 57 1848 ONLY THIS PIECE USED THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING, MAINTENANCE AND HEALTH AND SAFETY INFORMATION. TIMBERWOLF FAILURE TO FOLLOW THE INFORMATION CONTAINED IN THE 1136 INSTRUCTION MANUAL MAY LEAD TO DEATH OR SERIOUS INJURY. 1662...