Stanley 73200 Instruction And Service Manual page 27

O R I G I N A L I N S T R U C T I O N
With the Head Piston at 21mm stroke, remove Pull Stroke Setter.
c
Remove the Priming Syringe* with Extension* and reseal this port.
c
RETURN SIDE PRIMING
Connect tool to air supply. This ensures the Air Piston 33 is at the end of the return stroke.
c
Disconnect tool from air supply.
c
Remove return bleed screws.
c
Ensure Extension* is fitted to one Priming Syringe*.
c
Fill both Priming Syringes* with approximately 30ml of oil and remove any air from the syringes.
c
Fit Priming Syringe* to return bleed port.
c
Fit Priming Syringe* with Extension* to second return bleed port.
c
Push oil from the first syringe until no air bubbles are evident in the second syringe, or until the oil drops below 5ml.
c
Push oil from the second syringe until no air bubbles are evident in the first syringe, or until the oil drops below 5ml.
c
Repeat previous 2 steps until no air bubbles are evident.
c
Remove Priming Syringe* fitted with Extension* and reseal this port.
c
Using a 27mm A/F spanner, Starter Nut and both sides of the Return Stroke Setter*, wind the Head Piston 64 forward to
c
0mm stroke, applying pressure to the plunger at all times. This ensures that no air is drawn into the system as the Head
Piston is drawn forward.
With the Head Piston fully forward, apply reasonable pressure to the plunger to push oil from the syringe up to a stop.
c
Approximately 0.5ml will be pushed from the syringe into the tool.
Remove Return Stroke Setter.
c
Remove the Priming Syringe* and reseal this port.
c
PULL AND RETURN TEST
Measure the distance from the end of the Head Piston 64 to the front of the Head 63.
c
Connect tool to air supply.
c
Cycle the tool. Measure the distance from the end of the Head Piston to the front of the Head. Ensure the Head Piston stroke
c
is 21mm and that Head Piston fully returns at the end of the cycle. If not, repeat this Top-up Priming Procedure.
c Disconnect tool from air supply. The tool is now primed.
* Refers to items included in 73200 Service Kit. For complete list see page 17.
Item numbers in bold refer to the General Assembly drawing and parts list (pages 21 – 22).
E N G L I S H
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