Trimline Fires 55 XH Tunnel DB Installation Instructions Manual

Trimline Fires 55 XH Tunnel DB Installation Instructions Manual

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Trimline 55 XH Tunnel DB
Trimline 55 XH Front DB
INSTALLATION INSTRUCTIONS
trimline
1194
1195

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Summary of Contents for Trimline Fires 55 XH Tunnel DB

  • Page 1 Trimline 55 XH Tunnel DB 1194 Trimline 55 XH Front DB 1195 INSTALLATION INSTRUCTIONS...
  • Page 2: Table Of Contents

    CONTENTS INSTALLATION INSTRUCTIONS ........................3 PLACING THE APPLIANCE ..........................3 Preparation and installation ........................3 Connection to the gas supply pipes ......................4 Installation methods for in front of a wall ....................4 REMOVING A FRAME, GLASS PANEL WINDOWS AND/OR DOOR ............5 Inner trim ..............................
  • Page 3: Installation Instructions

    INSTALLATION INSTRUCTIONS NOTE • Ignite the appliance according to the user manual and check The installation should be performed only by an authorized the flame is burning evenly. After the appliance has been gasfitter. used for the first time, any deposits resulting from curing must be removed from the glass panel using a glass cleaner •...
  • Page 4: Connection To The Gas Supply Pipes

    2.2 Connection to the gas supply pipes 2.3 Installation methods for in front of a wall appendix 5 appendix 4 • Remove the protective bracket under the appliance The tunnel and front can be placed free-standing and/or in complete with gas valve (remove the tie straps) and secure front of a wall.
  • Page 5: Removing A Frame, Glass Panel Windows And/Or Door

    REMOVING A FRAME, GLASS PANEL WINDOWS AND/OR DOOR NOTE • In certain exhaust routes, the baffle plate is not replaced, see Chapter 9 Concentric Pathways. • When fitting the front glass panel, there is a risk of the glass breaking. 3.1 Inner trim Lift the inner trim upwards.
  • Page 6: Door (Glass In Frame)

    3.2 Door (glass in frame) • Pull levers 1, 2 and 3 out. • Push them back in position to secure the door again. There may be a little noise when the door is closed. Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 7: Glass

    3.3 Glass ➡ Disassemble wide trims • The pictures below provide a visual ➡ Disassemble glass frames description of how to remove the glass. ➡ Remove the glass panel • Refit the glass in the reverse order. Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 8: Installation Of The Ceramic Wood Set And Dispersion Medium

    INSTALLATION OF THE CERAMIC WOOD SET AND DISPERSION MEDIUM NOTE • Fit the outer burners 7; pay attention to keeping the gasket • If a choice has been made to install the optional rear clean and ensure it makes a good seal. wall, this must be installed before positioning the logs •...
  • Page 9 Put the dispersion medium in place. The marked places must remain free of the dispersion medium. Only in combination with LED. Check for LED light leakage. Disassemble the outer burners. Put wooden block A in place. Return the outer burners back to their position. Check to ensure no dispersion medium has entered the opening.
  • Page 10: Fitting The Led Glow Bed Module (Optional)

    FITTING THE LED GLOW BED MODULE (OPTIONAL) The LED glow bed module consists of: NOTE LED unit Only use the supplied adapter. Mains adapter Glass pane (one side is gloss, the other matte) Glassholders Disassemble the burners and remove the burners and burner mesh from the appliance. The burner mesh is equipped with extendable lifting brackets 2.
  • Page 11 Take the LED unit out of the packaging and guide the cable through the freed recess; then put the LED unit in place on the two supports of the convection housing. Place the glass, smooth glossy side up, on top of the gasket and check the seal.
  • Page 12 WARNING The LED module cable must not touch the ignition cable. Beware of this during installation and after maintenance. Ignition cable Ignition cable Ignition cable module cable module cable module cable Connect the cable to the receiver and connect the receiver to Example of working LED.
  • Page 13: Ar Glass (Optional)

    5.1 AR glass (Optional) AR glass is a non-reflecting glass. This glass has an AR coating on both sides of the glass. The anti-reflection layer reduces the reflection to a minimal gloss. NOTE • The AR glass with coating is more sensitive to damage than normal glass.
  • Page 14: Technical Details Maxitrol Gv60

    TECHNICAL DETAILS MAXITROL GV60 Gas valve type Maxitrol GV60 Burner control B6R-R8P (WiFi-Ready) Ignition Remote control operation and piezo ignition Pilot burner connection Multi-cable Gas connection Thermocouple connection Ignition cable connection point Gas inlet 3/8” externally Double burner connector Rear burner/outer burner gas outlet Receiver Front/centre burner gas outlet Unit category...
  • Page 15 Push button for piezo ignition Adjustment screw pilot flame Adjustment screw burner pressure Main adjustment Main gas control knob Piezo connection Pilot flame connection Gas inlet Thermocouple connection Gas outlet Gas inlet Supply pressure Burner pressure Gas outlet Switch Schematic diagram. WARNING Sealed parts must not be adjusted.
  • Page 16: Instructions For Maxitrol Gv60

    INSTRUCTIONS FOR MAXITROL GV60 WARNING NOTE • Ensure the fuel supplied to the appliance is clean and free • Do not tighten the contact breaker and the thermocouple from particles and moisture. connection too tightly on the gas valve. • The appliance must not be turned on if the glass pane(s) •...
  • Page 17: Gas-Technical Specifications

    GAS-TECHNICAL SPECIFICATIONS Trimline 55 XH Tunnel/Front (1194-1195) Type of indication(s) Appliance type C11, C31, C91 Concentric extraction system Holetherm CC 130-200/CC 100-150 Gas type G25.3 G20/25 G20D25 20D25 Supply pressure in mbar AT/CH/CZ/DE/DK/EE/ES/ BE/FR Country FI/GB/GR/HR/IE/IT/LT/LU/ LV/NO/PL/PT/RO/SE/SI/ SK/TR H/-/I Category (43,46-45,3 MJ/m L=4 M=4 R=4 L=4+4 M=4+4 R=4+4...
  • Page 18 Type of indication(s) Trimline 55 XH Tunnel/Front (1194-1195) Appliance type C11, C31, C91 Concentric extraction system Holetherm CC 130-200/CC 100-150 Gas type G30/G31 Supply pressure in mbar (28-30)-37 30/50 Country BE/CH/CY/CZ/ES/FR/GB/GR/IE/IT NL/AT/CH/CY/CZ/DE/DK/EE/FI/GR/H Category I3B/P Primary air per burner L=10+10 M=12+12 R=12+12 L=10+10 M=12+12 R=12+12 Supply pressure mbar (28-30)-37...
  • Page 19: Concentric Pathways

    CONCENTRIC PATHWAYS Table of concentric pathways Pathway Illustration X total in metres Y total in metres Restriction X = vertical and Y = horizontal Min.* Max.* Min.* Max.* 1186-1193 Indirect façade outlet G20/25/25,3 0,25 See restriction conditions Indirect façade outlet G20/25/25,3 0,25 See restriction conditions –...
  • Page 20: Concentric Flue System

    10 CONCENTRIC FLUE SYSTEM The concentric flue system is composed of an inner flue and • The flue should be encased if necessary. Even if the flue an outer flue. These flues have been set up concentrically so is to be installed along non-refractory materials, sufficient the combustion gases will be discharged via the internal flue fire-resistant measures must be taken.
  • Page 21: Parts

    10.4 Parts Check all parts for damage before commencing the installation. For the conversion of a brick flue to concentric flue, connected to CC flue system, you need the components described in appendix 3. NOTE The renovation/sanitation set consists of parts: 3 Interior mounting plate 4 Sliding element 7 Chimney mounting plate...
  • Page 22: Pass-Through Positions And Function Correctly

    11 PASS-THROUGH POSITIONS AND FUNCTION CORRECTLY Roof pass-through External extension pipe Plot boundary Dimensions Outlet positions Distance mm Distance to ventilation openings Room* Distance to ventilation openings Room* Distance to ventilation openings Room* Lower gutter bottom pipes or exhaust lines Under the eaves Under a carport, roof or balcony, inside and outside corners From ground level and rainwater drainage pipes...
  • Page 23: Cleaning And Maintenance

    12 CLEANING AND MAINTENANCE • The appliance must be checked and serviced by a recognised installer at least once a year. The glass is also cleaned during this process. • It is advisable to clean the outside of the appliance regularly, both in and out of the heating season.
  • Page 24: Quick Reference Guide For Faultssearch For Enclosed Gas Fires Using Maxitrol Gv60 Gascontrol

    13 QUICK REFERENCE GUIDE FOR FAULTSSEARCH FOR ENCLOSED GAS FIRES USING MAXITROL GV60 GASCONTROL Function Possible cause Solution 1. Acoustic signals 1 long beep  reset switch OFF (0) Set switch to (I) 1 long beep  connections not complete Check connections in thermocouple circuit 1 long beep ...
  • Page 25 Function Possible cause Solution 8. Pilot light/main flame off Gas pre-pressure has dropped Check correct dimensions of gas pipe or blockage, correct Main burner ignition, 3 beeps, low Check batteries or 6-VDC adapter power supply voltage Too much/little transport in unit/outlet Check restriction/baffle situation in accordance with instructions.
  • Page 26: Appendix 1 Dimensional Drawings

    Appendix 1 DIMENSIONAL DRAWINGS Measurements in mm Trimline 55 XH Tunnel TL 55 XH TUNEL Trimline 55 XH Front TL 55 XH FRONT Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 27 Appendix 1 CONTINUED Measurements in mm Built-in cassette 160,0 130,0 255,0 Convection grilles Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 28: Appendix 2 Built-In Examples

    Appendix 2 BUILT-IN EXAMPLES Trimline 55 XH Tunnel Trimline 55 XH Front Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 29: Appendix 3 Construction Diagram Double-Wall Concentric

    Appendix 3 CONSTRUCTION DIAGRAM DOUBLE-WALL CONCENTRIC Material: Stainless steel AISI 316 L - Allow number 1.4404 Application: for the discharge of flue gases and the supply of combustion air from gas-fired appliances or stoves with a closed combustion system Roof pass-through Roof pass-through Storm collar Lead flashing Roof mounting bracket...
  • Page 30: Appendix 4 Preparation And Installation

    Appendix 4 PREPARATION AND INSTALLATION Bend side is going UP Bend side is Bend side is Bend side is Bend side is Bend side is going UP going UP going UP going UP going UP STEP 1 Remove the baffle plate. Undo 2 screws. STEP 2 Remove baffle plate bracket.
  • Page 31: Appendix 5 Preparing Gas Cassette Gv60 For Installation

    Appendix 5 PREPARING GAS CASSETTE GV60 FOR INSTALLATION STEP 1  Cut the ties to release all lines. 1 STEP 2  Remove the protection bracket with gas control block and receiver. 2 STEP 3  2 3 4 Place the gas control block and receiver in the gas cassette. Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 32 Appendix 5 CONTINUED STEP 4 5 6 7 Slide the bracket with the gas control block and receiver into place 1. Fix the wing nuts in place. 2 Example of installing an accessible tap. 3 Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 33: Exploded View And Spare Parts

    Appendix 6 EXPLODED VIEW AND SPARE PARTS Trimline 55 XH Tunnel TL 55 XH TUNEL DETAIL A SCALE 1 : 6 XH TUNEL DETAIL B SCALE 1 : 5 DETAIL A SCALE 1 : 6 DETAIL B SCALE 1 : 5 Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 34 Appendix 6 CONTINUED Trimline 55 XH Tunnel Description Art. Number Qty. Description Art. Number Qty. Combustion Chamber Pilotburner gasket Baffle plate Igniter insulation sleeve Explosie hatch plate top Thermocouple 1500 mm SiT M 9 (30) Restrictor plat Pilot injector no 30 SIT G30/31 Top support Olive 4 mm pilotinjector Glass panel front/door...
  • Page 35 Appendix 6 CONTINUED Trimline 55 XH Front TL 55 XH FRONT FRONT DETAIL C SCALE 1 : 5 DETAIL C SCALE 1 : 5 Installation instructions Trimline 55 XH Tunnel/Front DB...
  • Page 36 Appendix 6 CONTINUED Trimline 55 XH Front Description Art. Number Qty. Description Art. Number Qty. Combustion Chamber Pilotburner gasket Baffle plate Igniter insulation sleeve Explosie hatch plate top Thermocouple 1500 mm SiT M 9 (30) Restrictor plate Pilot injector no 30 SIT G30/31 Top support Olive 4 mm pilotinjector Glass panel front/door...

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55 xh front db11941195

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