Rockwell Automation Allen-Bradley PowerFlex 755TS TotalFORCE Control Installation Instructions Manual
  1. Manuals
  2. Brands
  3. Rockwell Automation Manuals
  4. DC Drives
  5. Allen-Bradley PowerFlex 755TS Series
  6. Installation instructions manual

Rockwell Automation Allen-Bradley PowerFlex 755TS TotalFORCE Control Installation Instructions Manual

Hide thumbs Also See for Allen-Bradley PowerFlex 755TS TotalFORCE Control:
Table of Contents

Advertisement

Quick Links

Download this manual
PowerFlex 755TS Products
with TotalFORCE Control
Catalog Numbers 20G2, 20GE
Installation Instructions
Original Instructions

Advertisement

Table of Contents
loading

Related Manuals for Rockwell Automation Allen-Bradley PowerFlex 755TS TotalFORCE Control

Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 755TS TotalFORCE Control

  • Page 1 PowerFlex 755TS Products with TotalFORCE Control Catalog Numbers 20G2, 20GE Installation Instructions Original Instructions...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Intermittent Overload ......... . . 76 Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 4 Start Up After Repairs ......... . . 97 No-load DC Bus Voltage and Output Current Measurements..97 Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 5: Commonly Used Installation Tools

    Qualified electricians or other personnel who have experience with electrical terminology, equipment, methods, and safety precautions. The Additional Resources section is a directory of Rockwell Automation publications that provide detailed drive information from wiring and grounding recommendations to troubleshooting and repair.

  • Page 6: Line To Load Installation Guidelines

    See Chapter 6 – How Electromechanical Switches Cause Transient Interference. Grounding Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001 See Chapter 3 – Grounding. Grounding Requirements on page Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 7 Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001 See Chapter 1 – Analog Signal and Encoder Cable. Motor Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001 See Appendix A – Overview. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 8: Additional Resources

    PWM AC drives. Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details. Rockwell Automation Knowledge Base The Rockwell Automation Support Forum You can view or download publications at rok.auto/literature. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 9: Product Advisories

    AC line to the drive. An auxiliary braking method may be required. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 10 Verify proper configuration prior to applying input signals. Waste Electrical and Electronic Equipment At the end of its life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 11: Catalog Number Explanation

    IP20, NEMA/UL Open Type, Frame 1 Flange, NEMA/UL Type 4X/12 back 2…5 IP54, NEMA/UL Type 12 2…7 IP20/IP00, NEMA/UL Open Type 2…7 Voltage Rating Code Voltage 400V AC; 3 PH/540V DC 480V AC; 3 PH/650V DC Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 12 — — — — — — — (1) For Frames 6 and 7, a field-installed flange kit (20-750-TFLNG1-Fn) is available to convert a Code N drive to provide a UL Type 4X/12 back. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 13 (2) Standard on Frames 1…5, optional on 6 and 7. Human Interface Module (HIM) Code Operator Interface Frames No HIM 1…7 (1) Order a HIM option separately for PowerFlex 755TS products. Catalog number positions 14…18 are not used. 1…3 8…10 20G E Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 14: Product Rating Cross-Reference

    Control Power: 240V AC, 50/60 Hz, 3.34 A, 0.8kVA C030 D027 DATE 2022/03/17 Original Firmware: x.xxx C037 D034 Rockwell Automation, 1201 S 2nd St, Milwaukee, WI 53204, USA Serial Number: xxxxxxxxxx PRODUCT OF USA PLANT 1100 C043 D040 C060 D052 See product literature for additional information —...

  • Page 15: Fastener Torque Sequences

    Figure 2 - Four-point Mounting Initial Sequence Final Sequence Figure 3 - Six-point Mounting Initial Sequence Do not exceed 0.7 N m (6 lb in) on initial torque of all six screws. • • Final Sequence Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 16: Hardware Installation Diagrams

    The download occurs after the Logix controller establishes an EtherNet/ IP network connection to a PowerFlex 755TS product and its associated peripherals. • A computer connection to the EtherNet/IP network. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 17: Receiving

    Receiving, Handling, and Storage PowerFlex® 755TS frame 6 and frame 7 drives are bolted to wooden skids for shipment. For ease of handling, Rockwell Automation recommends leaving the products bolted to the skids until moved to the final installation area.

  • Page 18: Approximate Weights

    14 (31) 14 (31) — Input 37…55 50…75 21 (47) 21 (47) 21 (47) — 55…132 75…200 48 (105) 100 (221) 48 (105) — 132…270 200…400 72 (158) 132 (290) 82 (180) — Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 19: Handling

    3. Start and stop the lift truck gradually and slowly to avoid jerky movements. When traveling with the load, drive slowly with the forks carried as low as possible, consistent with safe operation. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 20 • Do not subject the equipment to high rates of acceleration or deceleration while transporting to the installation site or when lifting. • Do not allow personnel or their limbs directly underneath the equipment when it is being lifted and mounted. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 21 Follow these guidelines for drives with enclosure code F. Figure 6 - Wall Mount Frame 6 Lifting Points – Two Places Figure 7 - Wall Mount Frame 7 Lifting Points – Four Places Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 22 Figure 9 - Wall Mount Frame 7 Lifting Points – Eight Places Enclosure Code G Follow these guidelines for drives with enclosure code G. Figure 10 - Wall Mount Frames 6 and 7 Lifting Points – Four Places Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 23: Storage

    • If the product is stored for a long time, reform the bus capacitors before use. For instructions on how to reform the bus capacitors, visit rok.auto/support and search on Capacitor Reforming Guidelines. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 24 Chapter 2 Receiving, Handling, and Storage Notes: Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 25: Ce Conformity

    PowerFlex 755TS products generate harmonic current emissions on the AC supply system. When operated on a public low-voltage network it is the responsibility of the installer or user to ensure that applicable requirements of the distribution network operator have been met. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 26 Chapter 3 Prepare for Installation Consultation with the network operator and Rockwell Automation can be necessary. ATTENTION: PowerFlex 755TS products produce DC current in the protective earthing conductor which can reduce the ability of RCDs (residual current-operated protective devices) or RCMs (residual current-operated monitoring devices) of type A or AC to provide protection for other equipment in the installation.
  • Page 27 The drive must be powered from an earthed supply system such as a TN or TT system and the PE-A and PE-B jumpers in the drive must be correctly configured (see Drive Power Jumper Configuration on page 77). Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 28: Location Planning

    Input power cable entry points • Motor cable exit points • Product dimensions (See page 31 for Approximate Dimensions.) • Overall height of installation area • Alignment with other equipment • Future needs Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 29 30 days exposure. No condensation allowed. Atmospheric protection Maximum allowable humidity is 60% in the presence of corrosive gases. See ISA-71.04-2013 for details on how to measure reactivity levels on copper and silver test coupons. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 30: Minimum Clearances

    76.2 mm (3.0 in.) 76.2 mm (3.0 in.) Airflow through the heat sink must not be impeded. Drives are shown with the optional human interface module (HIM) installed. Order this device separately. Choose catalog number 20-HIM-A6. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 31: Approximate Dimensions

    EMC plate kit IP00, NEMA/UL Open Type IP54, NEMA/UL Type 12 Flange mount IP21, NEMA/UL Type 1 Kit IP00, NEMA/UL Open Type IP54, NEMA/UL Type 12 Flange mount IP21, NEMA/UL Type 1 Kit Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 32 (9.4) (21.0) (2.7) (5.1) (46.3) (1) With the supplied C3 bracket installed on the frame 1 drive, dimension B changes to 431.4 mm (16.9 in.). M6 (#10…#12 or 3/16…7/32 in.) mounting hardware recommended. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 33 12.0 (26.5) 300.0 (11.8) 571.0 (22.5) 220.1 (8.7) 194.0 (7.6) 553.0 (21.8) 14.0 (30.9 348.0 (13.7) 647.0 (25.5) 220.1 (8.7) 238.0 (9.4) 629.0 (24.8) 21.0 (46.3) M6 (#10…#12 or 3/16…7/32 in.) mounting hardware recommended. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 34 Figure 14 - P54, NEMA/UL Type 12, Wall Mount Frames 2…5 Human Interface Module Access Description Flexible panel that is molded into the IP54, NEMA/UL Type 12 cover. Human interface module, catalog number 20-HIM-A6, under cover in control pod cradle. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 35 45.5 (Ø1.97) (1.57) (1.79) 2x: Ø43.7 (Ø1.72) 136.5 141.9 (5.37) (5.59) 76.8 (3.02) 64.0 (2.52) 134.0 (5.28) 80.0 (3.15) Wall Mount Frame 4 Wall Mount Frame 5 Dimensions are in millimeters and (inches). Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 36 (15.56) 285.3 (11.23) 175.3 (6.90) 65.3 30.5 128.0 ±0.3 (2.57) (1.20) (5.04 ±0.01) 30.2 (1.19) Dimensions are in millimeters and (inches). IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 37 142.8 4x: R5.0 (5.62) (R0.20) 37.8 179.0 +1.8/-0.0 30.8 (1.48) (7.05 +0.07/-0.00) (1.21) 30.8 (1.21) Dimensions are in millimeters and (inches). IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 38 147.8 4x: R5.0 (5.82) (R0.2) 37.8 211.00 +1.80/-0.00 30.8 (1.49) (8.307 +0.070/-0.000) (1.21) 30.75 (1.211) Dimensions are in millimeters and (inches). IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 39 125.8 4x: R5.0 (4.95) (R0.20) 40.8 30.3 (1.60) 259.0 +1.8/-0.0 (1.19) (10.20 +0.07/-0.00) 30.8 (1.21) Dimensions are in millimeters and (inches). IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 40 223.0 (8.78) 672.3 (26.47) 155.4 (6.12) 55.8 (2.19) IMPORTANT NEMA Type 1 kits (catalog number 20-750-NEMA1-Fn) do not change the mounting dimensions in Figure 12 (where n is the frame size of the drive). Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 41 63.0 (2.48) (Ø0.87) 69.0 (2.72) 2x: Ø50.0 2x: Ø43.7 187.0 187.0 (Ø1.97 (Ø1.72) (7.36) (7.36) 168.7 173.0 (6.64) (6.81) 118.7 123.0 (4.67) (4.84) Frame 5 Frame 4 Dimensions are in millimeters and (inches). Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 42 EMC plate kit. IMPORTANT EMC Kits (20-750-EMCn-Fn) do not change the mounting dimensions in Figure 12. See the PowerFlex® 750-Series EMC Plate and Cores Installation Instructions, publication 750-IN006, for detailed information on kit installation. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 43 At the bottom of the mounting legs, either the key holes or optional open mounting slots can be used. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 44 ø22.0 (0.87) 1058.1 (41.66) IMPORTANT Must use human interface module (HIM), catalog number 20-HIM-C6S, to meet enclosure rating. Order this device separately. Dimensions are in millimeters and (inches). M10 (7/16 in.) mounting hardware recommended. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 45 (10.31) 162.0 (6.38) 62.0 268.0 +2.0/-1.5 (2.44) 31.5 (10.60 +0.08/-0.06) 24.0 (1.24) (0.94) (0.30) Dimensions are in millimeters and (inches). IMPORTANT Must use flange adapter kit (catalog number 20-750-TFLNG1-F6) to meet enclosure rating. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 46 Figure 26 - IP21, NEMA/UL Type 1, Wall Mount Frame 6 308.6 345.4 (12.15) (13.60) 943.0 (37.12) Dimensions are in millimeters and (inches). IMPORTANT NEMA Type 1 kit (catalog number 20-750-NEMA1-F6) does not change the mounting dimensions in Figure Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 47 ø22.0 (0.87) 1058.4 (41.67) IMPORTANT Must use human interface module (HIM), catalog number 20-HIM-C6S, to meet enclosure rating. Order this device seperatly. Dimensions are in millimeters and (inches). M10 (7/16 in.) mounting hardware recommended. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 48 274.4 (10.80) 196.0 (7.72) 117.6 (4.63) 39.2 (1.54) 28.0 387.0 (1.10) (15.24) (0.31) (0.31) Dimensions are in millimeters and (inches). IMPORTANT Must use flange adapter kit (catalog number 20-750-TFLNG1-F7) to meet enclosure rating. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 49 223.0 (8.78) 148.0 (5.83) 236.0 (9.29) Dimensions are in millimeters and (inches). M8 (5/16 in.) mounting hardware recommended. IMPORTANT NEMA Type 1 kit (catalog number 20-750-NEMA1-F7) does change the mounting dimensions in Figure Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 50 Chapter 3 Prepare for Installation Notes: Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 51: Installation Of Products With Corrosive Gas Protection (Xt)

    This section provides descriptions for how to remove and replace access Doors panels, covers, and doors on different drive sizes and enclosures. Figure 30 - Enclosure Code R (IP20, NEMA/UL Open Type) Wall Mount, Frame 1 Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 52 To remove or replace the cover, use these tools and torque: • Recommended torque (screws and nuts) = 0.68 N•m (6.0 lb•in) • Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular • Recommended hex socket = 7 mm Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 53: Hardware Connections

    The host drive and embedded functions are assigned fixed port numbers that cannot be changed. Option modules are assigned a port number that is based on where they are installed. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 54: Main Control Circuit Board

    If necessary, an edge connector grease applicator kit, catalog number SK- RM-GRAPP1, is available to apply new grease to edge connectors on circuit boards. See the PowerFlex Drives with TotalFORCE Control Built-in EtherNet/IP Adapter User Manual, publication 750COM-UM009. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 55: Hardware Enable Circuitry

    2. Locate and move the ENABLE Jumper on the Main Control Board to the out (parked) position (see Figure 35). Figure 35 - ENABLE Jumper Location Enable Jumper In Enable Jumper Out (Parked) Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 56: Safety Enable Circuitry

    IMPORTANT Failure to remove the jumper when using either safety option causes the drive to fault when a start command is issued. Figure 36 - SAFETY Jumper Location Safety Jumper In Safety Jumper Out (Parked) Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 57: Drive Device Ports

    The covers protect against contamination and corrosion in corrosive gas environments. For the product to meet the corrosive atmosphere rating, protective covers must remain installed in unused connectors during storage and operation. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 58 Chapter 4 Mechanical and Electrical Installation Notes: Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 59: Ac Supply Source Considerations

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. can’t assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 60: Grounding Requirements

    EMI clamp at the drive end and to the motor frame at the motor end. See installation requirements on page 26 page 27 termination of the motor cable shield at the drive end. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 61: Rf Emission Category C3 Compliant Wiring

    Replacement Kit Cat. No. M4 x 10 mm (Polycarbonate) 0.34 N•m (3 lb•in) T20 or SK-RT-EMC3-Fn F - 6.4 mm (0.25 in.) (n = frame number) 2…5 M4 x 10 mm (Steel) 1.8 N•m (16 lb•in) Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 62 For frames 1…5, expose the braided shielding of the motor cable assembly. Use the clamp provided to secure the cable assembly so that the shield makes contact with the C3 bracket as shown here. Figure 40 - Category C3 Wiring with Shield Termination—Frames 1…5 Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 63: Power Cable Specifications

    (2) The use of shielded wire for AC input power may not be necessary but is always recommended. (3) The minimum insulation rating for input power wire must be at least equal to the nominal system voltage rating. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 64: Terminal Block Specifications

    Terminal Bolt/Screw Size Recommended Tool N•m (lb•in) T20 hexalobular (Torx) 1.36 (12) #1 flat screwdriver 1.36 (12) 7 mm hex deep socket 3.4 (30) 10 mm hex deep socket 11.3 (100) 13 mm hex socket Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 65: Three-Phase Power Terminal Locations

    Terminating point to chassis ground for incoming AC line, motor shields, and control wire shields. Terminating point to chassis ground for incoming AC line, motor Optional EMC plate shields, and control wire shields. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 66 Terminating point to chassis ground for incoming AC line PE grounding studs and motor shield. DC Bus and brake terminals +DC, -DC, BR1, BR2 (optional) DC+ and DC- Bus voltage test points (Touch guard removed) Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 67: Frames 1

    Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12. See Catalog Number Explanation on page (2) If the use of two conductors is desired, an AC Terminal Extension Kit (20-750-ACTE-F6) is available for Frame 6 drives. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 68: Frames 5

    Terminating point to chassis ground for incoming AC line, motor shields, and control wire shields. Terminating point to chassis ground for incoming AC line, motor Optional EMC plate shields, and control wire shields. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 69 +DC, -DC, U/T1, V/T2, W/T3 Terminating point to chassis ground for incoming DC line and PE grounding studs motor shield. DC Bus and brake terminals +DC, -DC, BR1, BR2 DC+ and DC- Bus voltage test points Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 70: Frames 5

    (1) IMPORTANT: Motors with NEMA MG1 Part 31.40.4.2 inverter grade insulation systems are recommended. If you intend to connect a motor that is not rated inverter grade, see Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives, publication DRIVES-IN001 for recommendations. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 71: Fuse And Circuit Breaker Ratings

    140M/140MT self-protected combination motor controllers are acceptable if the installation conforms with the requirements that are specified in the tables. • Inverse time circuit breakers can only be used with a fuse that is specified in the tables. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 72 Chapter 5 Power Wiring Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 73 Chapter 5 Power Wiring Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 74 Chapter 5 Power Wiring Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 75 Chapter 5 Power Wiring Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 76: Intermittent Overload

    If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit can be required to remove the AC line to the drive. An auxiliary braking method can be required. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 77: Output Contactor Precaution

    • Improper bypass or output circuits that aren’t approved by Rockwell Automation. • Output circuits that do not connect directly to the motor. Contact Rockwell Automation for assistance with application or wiring. Drive Power Jumper PowerFlex 755TS drives contain protective MOVs and common mode Configuration capacitors that are referenced to ground.
  • Page 78 125% of the nominal line-to-line voltage, install an isolation transformer. See Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives, publication DRIVES-IN001, for more information on impedance grounded and ungrounded systems. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 79 Recommended torque = 1.36 N•m (12.0 lb•in) ±0.14 N•m (1.2 lb•in) • Recommended screwdriver = 6.4 mm (0.25 in.) flat or T15 Hexalobular Figure 48 - Typical Wall Mount Frames 2…5 Jumper Screw Installation Locations (Frame 4 shown) Disconnected (Out) Connected (In) Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 80 Figure 49 - Jumper Wire Positions—Frame 1 Connected (In) Disconnected (Out) PE-B Disconnected (Out) PE-A Connected (In) When jumper wires are Connected (In), press the spade connector firmly onto the sheet metal tab. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 81 The PE-A jumper is located to the left of the AC input terminals. Figure 50 - PE-A Jumper Positions—Frame 6 Connected (In) Disconnected (Out) When the jumper wire is Connected (In), press the spade connector firmly onto the sheet metal tab. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 82 M4 x 12mm 2.6 N•m (23 lb•in) Figure 52 - PE-B Jumper Positions—Frame 6 Disconnected (Out) Connected (In) When the jumper wire is Connected (In), press the spade connector firmly onto the sheet metal tab. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 83 The PE-A jumper is located to the left of the AC input terminals. Figure 53 - PE-A Jumper Positions—Frame 7 Connected (In) Disconnected (Out) When the jumper wire is Connected (In), press the spade connector firmly onto the sheet metal tab. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 84 Common Mode Capacitor PE-B Jumper—Frame 7 Figure 54 - PE-B Jumper Wire Access—Frame 7 Connected (In) Disconnected (Out) When the jumper wire is Connected (In), press the spade connector firmly onto the sheet metal tab. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 85: Service And Maintenance

    See safety-related practices that are contained in publication NFPA 70E, Standard for Electrical Safety in the Work Place. Recommended To help achieve the highest level of uptime, Rockwell Automation recommends Preventative Maintenance that you follow the maintenance schedule that is provided for your operating environment.
  • Page 86 750-Series Products with TotalFORCE Control Reference Manual, publication 750-RM100. For more information on predictive maintenance objects, see Predictive Maintenance in the online help for PowerFlex 755TS products in the Connected Components Workbench software and Studio 5000 Logix Designer application. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 87 Use the predictive maintenance objects to determine a replacement schedule for components in shaded table rows. A discussion with Rockwell Automation personnel is recommended to help determine whether Review any enhancements that have been made to the hardware could benefit the application.

  • Page 88: Shock Events

    Below 0.7 g peak, the maximum total shock events should not exceed 2000 cycles. 1.00 10.00 100.00 1000.00 Maximum Number of Shock Events Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 89: Maintenance Of Industrial Control Equipment

    Apply power momentarily to check operation. If the unit does not operate, replace it. Clean the fins of heatsinks so convection cooling is not impaired. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 90 – if lubrication during use or maintenance of these devices is needed, it is specified in their individual instructions. If in doubt, consult your nearest Rockwell Automation sales office for information. Contacts - Check contacts for excessive wear and dirt accumulation. Wipe contacts with a soft cloth, if necessary, to remove dirt.
  • Page 91 See NEMA Standards Publication No. ICS-2, Part ICS2-302 for procedures. For replacements, use only parts and devices that Rockwell Automation recommends maintaining the integrity of the equipment. Make sure that the parts are properly matched to the model, series, and revision level of the equipment.

  • Page 92: Replacement Parts

    Frame 6, IP21, NEMA/UL Type 1, XT SK-RT-HSFAN1-F6-XT Frame 6, NEMA/UL Type 4X/12, XT SK-RT-HSFAN2-F6-XT Frame 7, IP21, NEMA/UL Type 1 SK-RT-HSFAN1-F7 Frame 7, IP21, NEMA/UL Type 1, XT SK-RT-HSFAN1-F7-XT Frame 7, NEMA/UL Type 4X/12, XT SK-RT-HSFAN2-F7-XT Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 93 Frame 3, Flange Mount Adapter Kit 20-750-TFLNG1-F3 750-IN122 Frame 4, Flange Mount Adapter Kit 20-750-TFLNG1-F4 Frame 5, Flange Mount Adapter Kit 20-750-TFLNG1-F5 Frame 6, Flange Mount Adapter Kit 20-750-TFLNG1-F6 750-IN123 Frame 7, Flange Mount Adapter Kit 20-750-TFLNG1-F7 Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 94 SK-RT-PIB1-C456D415 Frame 7, 400V 456A, 480V 415A, Power Interface Board, XT SK-RT-PIB1-C456D415-XT Frame 7, 400V 477A, 480V 477A, Power Interface Board SK-RT-PIB1-C477D477 Frame 7, 400V 477A, 480V 477A, Power Interface Board, XT SK-RT-PIB1-C477D477-XT Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 95: Commonly Used Installation And Service Tools

    Hexalobular (star or Torx) screw #15, #20, #25, #30, #40, #45 driver/bit Hexagonal socket wrench 2.5 mm, 7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm Insulation tester 1000V DC Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 96: Remove Power From The System

    5. Measure the AC input voltage to verify that there is no voltage present (See Three-phase Power Terminal Locations on page 65): • Measure the AC input terminals R/L1, S/L2, and T/L3, L to L and L to chassis GND (PE). Rockwell Automation Publication 750-IN119A-EN-P - April 2022...

  • Page 97: Start Up After Repairs

    10:3 [Output Current]. 10. Stop the system. 11. Reconnect the load to the motor before proceeding with drive startup.For startup information see the PowerFlex® Drives with TotalFORCE™ Control Quick Start, publication 750-QS100. Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 98 Chapter 6 Service and Maintenance Notes: Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 99 PowerFlex 755TS Products with TotalFORCE Control Installation Instructions Rockwell Automation Publication 750-IN119A-EN-P - April 2022...
  • Page 100 Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, Connected Components Workbench, DeviceLogix, DPI, expanding human possibility, Kinetix, PowerFlex, Rockwell Automation, RSLogix 5000, SCANport, Studio 5000 Logix Designer, and TotalFORCE, are trademarks of Rockwell Automation, Inc.

This manual is also suitable for:

20g220ge

Table of Contents