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PowerFlex 755TR
Rockwell Automation PowerFlex 755TR Manuals
Manuals and User Guides for Rockwell Automation PowerFlex 755TR. We have
3
Rockwell Automation PowerFlex 755TR manuals available for free PDF download: Service Manual, Programming Manual, Quick Start Manual
Rockwell Automation PowerFlex 755TR Service Manual (352 pages)
with TotalForce Control
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 89.76 MB
Table of Contents
Table of Contents
3
Additional Resources
11
Preface
11
Summary of Changes
11
Precautions
12
Chapter 1
14
Class 1 Light-Emitting Diode Product
14
Personal Safety
14
Product Advisories
14
Product Safety
14
Qualified Personnel
14
Remove Power from the System
15
Frames 5 and 6
15
Frames 7
17
Frames 7...15
17
Commonly Used Tools
22
Software Tools
22
Hardware Installation Diagrams
23
Fastener Torque Sequences
24
Recommended Preventative Maintenance
27
Predictive Maintenance
27
Preventative Maintenance
27
Chapter 2
28
Predictive Maintenance
28
Schedule Codes Explanation
28
Shock Events
41
Maintenance of Industrial Control Equipment
42
Solid-State Devices
44
Component Inspection and Maintenance
45
Chapter 3
47
Forward and Reverse Biased Igbt/Diode Tests
47
AC Input Link Fuses Test
52
Component Fuse Tests
52
DC Link Fuse Test
52
Power Feedback Circuit Board and Bracket
55
Frame 5 Kits
55
Chapter 4 Remove the Cover
56
Remove the Cover from the Chassis
56
Install the Cover
56
Main Control Circuit Board Replacement
57
Remove the Main Control Circuit Board
57
Install the Main Control Circuit Board
60
Stirring Fan Assembly Replacement
61
Remove the Stirring Fan Assembly
61
Install the Stirring Fan Assembly
62
Heatsink Fan Assembly Replacement
62
Remove the Heatsink Fan Assembly
62
Install the Heatsink Fan Assembly
63
Fan Power Supply Circuit Board Replacement
64
Remove the Fan Power Supply Circuit Board
64
Install the Fan Power Supply Circuit Board
65
Potential Earth (PE) Jumper Replacement
66
Remove the PE Jumper
66
Install the PE Jumper
66
Power Feedback Circuit Board and Bracket Replacement
67
Remove the Power Feedback Circuit Board and Bracket
67
Power Feedback Circuit Board and Bracket
67
Install the Power Feedback Circuit Board and Bracket
70
LCL Filter Capacitor Replacement
71
Remove the LCL Filter Capacitor
71
Install the LCL Filter Capacitor
72
Chapter 5 Frame 6 Kits
75
Frame 6 Components
75
Remove the Cover
76
Remove the Cover from the Chassis
76
Install the Cover
76
Main Control Circuit Board Replacement
77
Remove the Main Control Circuit Board
77
Install the Main Control Circuit Board
80
Stirring Fan Assembly Replacement
81
Remove the Stirring Fan Assembly
81
Install the Stirring Fan Assembly
81
Heatsink Fan Assembly Replacement
82
Remove the Heatsink Fan Assembly
82
Install the Heatsink Fan Assembly
83
DR and PE-A (EMC & MOV) Jumper Replacement
83
Remove the DR and PE-A (EMC & MOV) Jumper
83
Install the DR and PE-A (EMC & MOV) Jumper
84
Fan Power Supply Circuit Board Replacement
84
Remove the Fan Power Supply Circuit Board
84
Install the Fan Power Supply Circuit Board
86
Power Feedback Circuit Board and Bracket Replacement
87
Remove the Power Feedback Circuit Board and Bracket
87
Remove Power
87
Install the Power Feedback Circuit Board and Bracket
90
LCL Filter Capacitor Replacement
91
Remove the LCL Filter Capacitor
91
Install the LCL Filter Capacitor
94
Rockwell Automation Publication 750-TG100B-EN-P - June
95
Frame 7 Kits
97
Power Interface Circuit Board
97
Power Layer Interface Circuit Board
97
Power Module
97
Chapter 6
98
Control Pod Cover Removal
98
Remove the Control Pod Cover
98
Install the Control Pod Cover
99
IP21, 800 MM Wide Door Vent Filter Replacement
98
IP54 Exhaust Vent Filters Replacement
98
IP54, 800 MM Wide Door Vent Filters Replacement
98
Control Pod Fan Assembly Replacement
99
Remove the Control Pod Fan Assembly
99
Install the Control Pod Fan Assembly
100
Main Control Circuit Board Replacement
101
Remove the Main Control Circuit Board
101
Install the Main Control Circuit Board
103
Control Pod Assembly Replacement
104
Remove the Control Pod Assembly
104
Install the Control Pod Assembly
108
Power/Filter Module Heatsink Fan Assembly Replacement
109
Remove the Power/Filter Module Fan Assembly
109
Install the Power/Filter Module Fan Assembly
110
Remove the Protective Guard
110
Install the Protective Guard
111
Control Transformer Fuses (FH4) Replacement
112
Remove the Control Transformer Fuses
112
Install the Control Transformer Fuses
112
Power Module Replacement
113
Remove the Power Module from the Enclosure
113
Install the Power Module in the Enclosure
120
Power Layer Interface Circuit Board Replacement
120
Remove the Power Layer Interface Circuit Board
120
Install the Power Layer Interface Circuit Board
123
Power Interface Circuit Board Replacement
124
Remove the Power Interface Circuit Board
124
Install the Power Interface Circuit Board
126
LCL Filter Module Replacement
127
Remove the LCL Filter Module from the Enclosure
127
Install the LCL Filter Module in the Enclosure
131
Current Sense Circuit Board Replacement
132
Remove the Current Sense Circuit Board
132
Install the Current Sense Circuit Board
137
Chapter 7
139
Control Bay and Control Pod Kits
139
(Frames 8
139
Control Bay and Control Pod Components
140
IP21/IP54 Roof Vent Filter Replacement
142
Remove the IP21/IP54 Roof Vent Filter
142
Install the IP21/IP54 Roof Vent Filter
143
IP54/IP21 Roof Vent Fan Replacement
143
Remove the IP21/IP54 Roof Vent Fan
143
Install the IP21/IP54 Roof Vent Fan
144
IP21/IP54 Door Vent Filter Replacement
145
Remove the IP21/IP54 Door Vent Filter
145
Install the IP21/IP54 Door Vent Filter
145
Control Pod Cover Removal
146
Remove the Control Pod Cover
146
Install the Control Pod Cover
147
Fiber Transceiver Circuit Board Replacement
148
Remove the Fiber Transceiver Circuit Board
148
Install the Fiber Transceiver Circuit Board
151
Main Control Circuit Board Replacement
152
Remove the Main Control Circuit Board
152
Install the Main Control Circuit Board
154
Backplane Circuit Board Replacement
155
Remove the Backplane Circuit Board
155
Install the Backplane Circuit Board
156
Fiber-Optic Interface Circuit Board Replacement
157
Remove the Fiber-Optic Interface Circuit Board
157
Install the Fiber-Optic Interface Circuit Board
164
Control Pod Fan Assembly Replacement
164
Remove the Control Pod Fan Assembly
164
Install the Control Pod Fan Assembly
166
Control Pod Replacement
166
Remove the Control Pod
166
Install the Control Pod
171
Chapter 8 Input Bay Kits
173
Input Bay Components
173
IP21/IP54 Roof Vent Filter Replacement
179
IP54/IP21 Roof Vent Fan Replacement
179
IP54/IP21, 400/600 MM Wide Door Vent Filters Replacement
179
Remove the IP54/IP21, 400/600 MM Wide Door Vent
179
Filters
179
Install the IP54/IP21, 400/600 MM Wide Door Vent
180
Filters
180
IP54, 800/1000 MM Wide Door Vent Filters Replacement
180
Remove the IP54, 800/1000 MM Wide Door Vent Filters
180
Install the IP54, 800/1000 MM Wide Door Vent Filters
181
IP21, 800/1000 MM Wide Door Vent Filter Replacement
181
Remove the IP21, 800/1000 MM Wide Door Vent Filter
181
Install the IP21, 800/1000 MM Wide Door Vent Filter
182
IP54/IP21, 1000 MM Wide Door Vent Fan Replacement
182
Remove the IP54/IP21, 1000 MM Wide Door Vent Fan
182
Rockwell Automation Publication 750-TG100B-EN-P - June
182
Install the IP21/IP54, 1000 MM Wide Door Vent Fan
183
Guard Removal
183
Remove the Guards
183
Install the Guards
186
AC Precharge Control Circuit Board Replacement
186
Remove the AC Precharge Control Circuit Board
186
Install the AC Precharge Control Circuit Board
189
AC Precharge Time Delay Relay Replacement
189
Remove the AC Precharge Time Delay Relay
189
Install the AC Precharge Time Delay Relay
190
AC Precharge TVSS Module Replacement
190
Remove the AC Precharge TVSS Module
190
Install the AC Precharge TVSS Module
192
AC Precharge Control Circuit Board Fuses (FH1) Replacement
192
Remove the AC Precharge Control Circuit Board Fuses
192
Install the AC Precharge Control Board Fuses
193
Power Distribution Fuse (FH2) Replacement
194
Remove the 240V Power Distribution Fuse
194
Install the 240V Power Distribution Fuse
195
Roof Fan 240V Control Power Fuse (FH3) Replacement
195
Remove the Roof Fan 240V Control Power Fuse
195
Install the Roof Fan 240V Control Power Fuse
196
Control Transformer Fuses (FH4
197
Remove the Control Transformer Fuses
197
Install the Control Transformer Fuses
198
AC Precharge Fused Disconnect (FD1) Fuses Replacement
199
Remove the AC Precharge Fused Disconnect Fuses
199
Install the AC Precharge Fused Disconnect Fuses
200
Control Transformers
200
Chapter 9 Power Bay Kits
201
AC Input Link Fuses
202
DC Link Fuses
202
Power Bay Components
201
IP54 Exhaust Vent Filters Replacement
211
Remove the IP54 Exhaust Vent Filters
211
Install the IP54 Exhaust Vent Filters
211
IP54 Exhaust Fan Fuse Replacement
212
Remove the IP54 Exhaust Fan Fuse
212
Install the IP54 Exhaust Fan Fuse
213
IP54 Exhaust Fan Replacement
214
Remove the IP54 Exhaust Fan
214
Install the IP54 Exhaust Fan
219
IP54, 400/600 MM Wide Door Vent Filters Replacement
220
Remove the IP54, 400/600 MM Wide Door Vent Filters
220
Install the IP54, 400/600 MM Wide Door Vent Filters
220
IP21 400/600 MM Wide Door Vent Filter Replacement
221
Remove the IP21, 400/600 MM Wide Door Vent Filter
221
Install the IP21, 400/600 MM Wide Door Vent Filter
222
IP21, 800 MM Wide Door Vent Filter Replacement
222
IP54, 800 MM Wide Door Vent Filters Replacement
222
Replacement
222
And Shaft
222
And Shaft
224
DC Precharge Module
224
Remove the DC Precharge Module from the Enclosure
224
Install the DC Precharge Module in the Enclosure
228
DC Precharge Circuit Board Replacement
229
Remove the DC Precharge Circuit Board
229
Install the DC Precharge Circuit Board
232
DC Precharge Fuses Replacement
233
Remove the DC Precharge Fuses
233
Install the DC Precharge Fuses
234
Guard Removal
235
Remove the Guard
235
Install the Guard
235
Power Module Replacement
236
Remove the Power Module from the Enclosure
236
Install the Power Module in the Enclosure
241
DC Link Fuses Replacement
241
Remove the DC Link Fuses
242
Install the DC Link Fuses
243
Power Module PE-B1 Power Jumper Replacement
243
Remove the Power Module PE-B1 Power Jumper
243
Install the Power Module PE-B1 Power Jumper
244
Circuit Board Tray Removal
244
Remove the Circuit Board Tray
244
Install the Circuit Board Tray
248
Power Layer Interface Circuit Board Replacement
249
Remove the Power Layer Interface Circuit Board
249
Install the Power Layer Interface Circuit Board
250
Power Interface Circuit Board Replacement
250
Remove the Power Interface Circuit Board
251
Install the Power Interface Circuit Board
252
Balance Resistors Replacement
252
Remove the Balance Resistors
252
Install the Balance Resistors
254
Current Sensors Replacement
255
Remove the Current Sensors
255
Rockwell Automation Publication 750-TG100B-EN-P - June
255
Install the Current Sensors
256
LCL Filter Module Replacement
257
Remove the LCL Filter Module from the Enclosure
257
Install the LCL Filter Module in the Enclosure
262
AC Input Link Fuses Replacement
262
Remove the AC Input Link Fuses
263
Install the AC Input Link Fuses
264
LCL Filter Capacitor Assembly Replacement
264
Remove the LCL Filter Capacitor Assembly
264
Install the LCL Filter Capacitor Assembly
267
AC Common Mode Filter Circuit Board Replacement
268
Remove the AC Common Mode Filter Circuit Board
268
Install the AC Common Mode Circuit Board
270
Current Sense Circuit Board Replacement
270
Remove the Current Sense Circuit Board
271
Install the Current Sense Circuit Board
274
Power/Lcl Filter Module Heatsink Fan Fuse Replacement
275
Remove the Power/Lcl Filter Module Heatsink Fan Fuse
275
Install the Power/Lcl Filter Module Heatsink Fan Fuse
276
Power/Lcl Filter Module Heatsink Fan Assembly
276
Replacement
276
Assembly
276
Assembly
277
Torque Accuracy Module Replacement
277
Remove the Torque Accuracy Module
277
Install the Torque Accuracy Module
279
DC Bus Conditioner Replacement
279
Remove the DC Bus Conditioner
279
Install the DC Bus Conditioner
282
Chapter 10
283
Wire Entry/Exit Bay Kits
283
Assembly Replacement
285
And Filter Assembly
285
And Filter Assembly
286
IP54/IP21, 400 MM Wide Door Vent Filters Replacement
285
IP54/IP21, 800 MM Wide Door Vent Filters Replacement
285
Thermal Switch Replacement
287
Remove the Thermal Switch
287
Install the Thermal Switch
289
Before You Apply Power to the Drive
291
Chapter 11
292
Frames 5 and 6
292
Frames 7
294
No-Load DC Bus Voltage and Output Current Measurements
298
Appendix A
299
List of Schematic Diagrams
299
Powerflex 755TL/TR Frame 5 Drive
299
Powerflex 755TL/TR Frame 6 Drive
299
Powerflex 755TM DC Bus Conditioner
299
Powerflex 755TM DC Precharge Module
299
Powerflex 755TM Frame 10 AC Input Bay
299
Powerflex 755TM Frame 10 Regenerative Bus
299
Powerflex 755TM Frame 10 Regenerative Drive (Page 1 of 2)
299
Powerflex 755TM Frame 10 Regenerative Drive (Page 2 of 2)
299
Powerflex 755TM Frame 11 AC Input Bay
299
Powerflex 755TM Common Bus Inverter Control Bay
300
Powerflex 755TM Frame 10 Common Bus Inverter with DC Link Fuses
300
Powerflex 755TM Frame 11 Common Bus Inverter with DC Link Fuses
300
Powerflex 755TM Frame 11 Common Bus
300
Powerflex 755TM Frame 11 Regenerative Bus
300
Powerflex 755TM Frame 12 Common Bus Inverter with DC Link Fuses
300
Powerflex 755TM Frame 12 Common Bus
300
Powerflex 755TM Frame 8 Common Bus Inverter with DC Link Fuses
300
Powerflex 755TM Frame 8 Common Bus
300
Powerflex 755TM Frame 9 Common Bus
300
Powerflex 755TL/TR Frame 7 Drive
311
Powerflex 755TM Frame 10 Common Bus
335
Entry Wire Bay
343
Exit Wire Bay
344
Index
345
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Rockwell Automation PowerFlex 755TR Programming Manual (130 pages)
Drives with TotalFORCE Control
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 14.29 MB
Table of Contents
Position Control - Profiler/Indexer
2
Process Control
2
Table of Contents
3
Summary of Changes
5
Access Fault Codes and Parameter List
5
Download Firmware, AOP, EDS, and Other Files
5
Parameter Descriptions
7
Startup Information
7
CIP Security
7
Apply and Remove Power
8
Parameter Descriptions
15
About Parameters
15
Parameter Access Level
16
Parameter References
16
How Drive Parameters Are Organized
16
Overview and System Architecture
17
Predictive Maintenance
19
Diagram Conventions and Definitions
23
Line Side Converter Control Diagrams
24
Powerflex 755T Converter - Overview
24
Metering
25
Phase Locked Loop
26
Power Loss
27
Line Side Converter Data
28
Current Reference Generator
29
Reactive Power Control
30
Droop Control
31
Dynamic Bus Control
32
Voltage Reference Generator
33
Voltage Control
34
DC Bus Observer
35
Power Factor Correction
36
Current/Power Limits
37
Current Control
38
LSC Control Configuration
39
Drive Derating
40
Motor Side Inverter Control Diagrams
41
Flux Vector Overview
41
Variable Frequency, SV Overview
42
CBI Metering
43
Feedback Configuration & Status
44
Position Homing
45
Position Reference
46
Position Reference - Move Profiles
47
Position Reference
48
Position Regulator
49
Position Control - Phase Locked Loop
50
Position Control - Position Reference CAM
51
Position Control - Profiler/Indexer
52
Position Control - Roll Position Indicator
54
Position Control - Spindle Orient
55
Velocity Reference Overview
56
Velocity Reference Selection
57
Velocity Reference - All
58
Velocity Reference - Flux Vector
59
Velocity Reference Flux Vector - Move Profiles
60
Velocity Reference CAM
61
Velocity Regulator - Flux Vector
62
Torque Overview
63
Torque Reference Selection
64
Load Observer
65
Friction Compensation
66
Torque Reference CAM
67
Torque Reference
68
Torque Filters
69
Torque Control - Current, for Induction Motor
70
Torque Control - Current, for Permanent Magnet Motor
71
Process Control
72
MOP Control
77
22-Series Inputs & Outputs - Digital
78
22-Series Inputs & Outputs - Analog
79
11-Series Inputs & Outputs - Digital
80
11-Series Inputs & Outputs - Analog
81
11-Series Inputs & Outputs - ATEX
82
Control Logic
83
Inverter Overload IT
84
Motor Overload
85
Fault and Alarm Code Descriptions
87
Faults
88
Alarms
88
Events
88
Configurable Conditions
88
Viewing Faults, Alarms, Events, and Exceptions
88
HIM Indication (Fault Display Screen)
89
Manually Clearing Faults
89
Status Indicators
90
Setting Factory Defaults
98
Fan Usage by Product
100
Hardware Service Manual
102
Fault and Alarm Display Codes
102
Common Symptoms and Corrective Actions
102
Testpoint Codes and Functions
105
Reset as Shipped
112
Recovery Mode
113
Secure Erase
114
Configurable LCL Filter Capacitor Failure Response
115
Configurable LCL Filter Capacitor over Resonance Response
115
Powerflex 755T Lifting/Torque Proving
116
Technical Support Options
117
Compatible Allen-Bradley Servo Motors
119
Additional Resources
127
Rockwell Automation PowerFlex 755TR Quick Start Manual (64 pages)
AC Drives with TotalFORCE Control
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 2.45 MB
Table of Contents
Table of Contents
3
Introduction
5
Who Should Use this Manual
5
Equipment
5
Supported Applications
5
Installation
6
Summary of Changes
6
Record System Data
8
Record Velocity Reference and Start/Stop Sources
9
Information
12
Step 1: Gather the Requiredrecord System Data
12
Verify the Setting of the ENABLE and SAFETY Jumpers
12
Verify Power Source Ratings and Wiring Configurations
13
Verify Power Wiring
13
Verify Power Jumper Configuration
14
Verify I/O Wiring
14
Preparation
15
How to Use the HIM
16
HIM Navigation Keys
16
HIM Soft Keys
16
HIM Single Function Keys
17
HIM Alarms and Faults
17
Power the Drive
19
For Drives Without 24V Auxiliary Power
19
For Drives with 24V Auxiliary Power
19
Select the Language
20
Configure the Motor Side Inverter
20
Enter the Voltage Class
20
Enter the Duty Rating
21
Enter the Velocity Units
21
Enter the Motor Control Mode
22
Enter the Application Selection
23
Enter the Embedded Logic Selection
23
Enter the Motor Stop Mode
24
Enter the Motor Side Bus Regulation Mode
25
Reset Device and Verify the Configurations
25
Configure Embedded Ethernet/Ip Communication Adapter
26
Set the Embedded Ethernet Adapter IP Address Switches
27
Enter Line Side Converter Settings
28
Converter
29
Step 4: Configure the Line Sideenter Line Side Converter Settings.
29
Enter Motor Nameplate Data
29
Enter Motor Poles
30
Enter Motor Overload Hertz
31
Enter Motor Protection Class
31
Enter Motor Hot Start Coefficient
32
Enter Motor Cooling Time
32
Record Encoder Information
33
Configure Motor Encoder Velocity Feedback
34
Enable the HIM Start Key
35
Set Maximum Velocity for Permanent Magnet Motor
35
Perform the Direction Test
36
Select the Source of Motor Control Parameter Values
38
Enter Motor Inertia
39
Motor Inertia Test
40
Perform the Motor ID Test
40
Rotate Motor ID Test
41
Static Motor ID Test
42
Autotune Bandwidth Calculations
43
Default Reference Source
44
Door Mounted or Remote Mounted HIM
44
Connections on 11-Series and 22-Series I/O Modules
44
Embedded Ethernet/Ip Interface
45
Human Interface Module
46
Control on 11-Series and 22-Series I/O Modules
46
Three-Wire Control
46
Two-Wire Control
47
Embedded Ethernet/Ip Interface
47
Acceleration and Deceleration Times
48
Deceleration Times
49
Step 10: Set Acceleration Andacceleration and Deceleration Times
49
Analog Outputs
49
Digital Outputs
50
Configuration Troubleshooting
51
Contact Technical Support
52
Configure Predictive Maintenance
52
Advanced Configuration
52
Reset Device
53
Cycle Power to the Drive and Control Pod
53
Use the HIM Reset Device Function
53
Status Indicators
54
Setting Factory Defaults
55
Line Side Converter Settings
57
LCL Filter Capacitor Resonance Alarms
57
High Inertia Loads
57
Acceleration Time
57
Deceleration Time
58
Disable the HIM Start Function
59
Using the HIM Copycat Function
59
Calculating AC Line Impedance
60
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