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Rockwell Automation Allen-Bradley PowerFlex 700S Programming Manual

High performance ac drive phase ii control
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Download this manual See also: Reference Manual, User Manual
Programming Manual
Original Instructions
PowerFlex 700S High Performance AC Drive - Phase II Control
Firmware Versions 1.xxx...7.xxx

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 700S

  • Page 1 Programming Manual Original Instructions PowerFlex 700S High Performance AC Drive - Phase II Control Firmware Versions 1.xxx…7.xxx...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Preferences Menu ......... . . 156 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 4 Compatible Permanent Magnet Motors ......199 Motor Specifications Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 5 ............209 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 6 Table of Contents Notes: Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 7: Preface

    Added safety publications to the Additional Resources table. Added firmware compatibility information. Added and/or updated parameters 455, 363, 364, 1168, 1169, and 510. Changes to this manual for previous revisions are included inAppendix F History of Changes on page 207. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 8: General Precautions

    You can set the parameters so that the drive continues to run. Precautions should be taken to ensure that the settings of the parameters do not create hazards of injury or equipment damage. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 9: Product Safety

    Installation Instructions, publication 20D-IN002 feedback option board for PowerFlex 700S drives. Multi-Device Interface for PowerFlex 700S Drives Installation Provides instructions for installing the multi-device Instructions, publication 20D-IN004 interface option board for PowerFlex 700S drives. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 10 Provides declarations of conformity, certificates, and other certification details. https://compatibility.rockwellautomation.com/Pages/ home.aspx You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 11: Drive Start-Up

    If you have a DriveLogix™ application, you must first connect the battery before IMPORTANT starting this section. Refer to the DriveLogix™ 5730 Controller for PowerFlex 700S Drives with Phase II Control, publication 20D-UM003, for details. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 12: Prepare For Initial Drive Start-Up

    If the Assisted Start routine has already been accessed and started, you can return to and continue with the Start-Up routine. See Access the Start-Up Routine on page for more information. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 13: Start Up The Drive

    7. When the Assisted Start routine is finished and Done/Exit displays on the HIM, press Enter ( ) to save any changed and/or updated data. IMPORTANT Always exit the Assisted Start routine before cycling power to the drive. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 14 Digital Outputs, Analog Resistance, Leakage FWD, REV and Sources Inputs, Analog Outputs Inductance, Magnetizing Absolute Speed Limits Inductance, Slip Frequency PMag Motor: Measure: Encoder Offset, Stator Resistance, Stator Inductance, Back EMF Done / Exit Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 15 Reprogram Par 825…830 so only (1) is set to Jog2 Multiple inputs configured as Fwd/Rev Reprogram Par 825…830 so only (1) is set to Fwd/Rev Invalid Feedback Device for Permanent Magnet Motor Control Set Par 222 to Value 5 (FB Opt Port0) Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 16 Chapter 1 Drive Start-Up Notes: Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 17: Programming And Parameters

    If these error messages appear, confirm the revision of the control board, and select a firmware revision download that is compatible with the control board version. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 18: About Parameters

    1, the feature is on or the condition is true. • Numeric Parameters These parameters have a single numeric value, for example, “0.1 Volts”. The example tables on the following page illustrate how each parameter type is presented in this manual. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 19 Linkable - “Y” indicates that the parameter is linkable. Read-Write - Identifies if the parameter is read-write or read-only. RW = Read-Write RO = Read Only Data Type - Identifies the parameter data type (i.e. integer, floating point, boolean). Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 20: How Parameters Are Organized

    Position Fdbk Elapsed MWHrs Elapsed Run Time DC Bus Voltage Heatsink Temp Drive OL JnctTmp Local I/O Status Anlg In1 Value Anlg In2 Value Anlg In3 Volts Anlg Out1 Value Anlg Out2 Value Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 21 Slip Gain Max Slip Preload Val Slip Slew Rate PreCharge Delay Test Current Ref Test Freq Ref Test Freq Rate Est Theta Delay IReg IGain Fctr SrLssAngleStblty SrLss VoltStblty SrLss StbltyFilt Inertia TrqLpfBW CurrFdbk AdjTime Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 22 OL OpnLp CurrLim SrLss ZeroSpdLim Sleep Control Bus Reg Ki OL ClsLp CurrLim Abs OverSpd Lim Bus Reg Kp Bus Reg Kd 1125 DC Brake Level External DB Res 1126 DC Brake Time Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 23 SReg Out Filt BW Inertia SpeedRef Spd Reg PI Out Total Inertia InertiaAccelGain InertiaDecelGain DeltaSpeedScale Speed Comp Inertia Trq Add FricComp Spd Ref FricComp Setup VirtEncPositFast 1160 FricComp Stick FricComp Slip FricComp Rated FricComp Trq Add Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 24 Iq Actual Lim Mtr Trq Curr Ref Torque Pos Limit Torque Neg Limit Trq PosLim Actl Trq NegLim Actl Motor Torque Ref Inert Adapt Sel Inert Adapt BW Inert Adapt Gain Load Estimate Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 25 LimGen X axis In PI Prop Gain Limit Gen Hi Out PI Integ Time Limit Gen Lo Out PI Integ HLim PI Integ LLim PI Integ Output PI High Limit PI Lower Limit PI Output Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 26 XReg Spd HiLim Note: The Position Control function is disabled by default. To enable the Position Control function, X Notch Attenu set Par 147 bit 16 to “1” enable. X Notch FiltFreq Posit Spd Output Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 27 Opt0/1 RegisCtrl Opt0/1 RegisStat Opt 0 Regis Ltch Opt 1 Regis Ltch Linear1 Status Lin1 Update Rate Linear1 CPR Linear1 Config Lin1Stahl Status 1155 Heidn VM Pos Ref 1156 Heidn VM Enc PPR Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 28 Trend Out4 Real 1145 PPMP TP Select 1146 PPMP TP DataDInt 1147 PPMP TP DataReal 1168 MC TP3 Select *Note: This parameter is used by PowerFlex 700L drives only. 1169 MC TP3 Value Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 29 SL Buf Data Rx10 To DriveLogix20 SL Buf Data Rx11 SL Buf Data Rx12 SL Buf Data Rx13 SL Buf Data Rx14 SL Buf Data Rx15 SL Buf Data Rx16 SL Buf Data Rx17 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 30 BitSwap 5B Bit BitSwap 5 Result BitSwap 6A Data BitSwap 6A Bit BitSwap 6B Data BitSwap 6B Bit BitSwap 6 Result The calculation is based on the drive frame size and input voltage. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 31 AddSub 1 Result 1100 AddSub 2 Input 1101 AddSub 2 Add 1102 AddSub 2 Subtrct 1103 AddSub 2 Result 1104 AddSub 3 Input 1105 AddSub 3 Add 1106 AddSub 3 Subtrct 1107 AddSub 3 Result Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 32: Parameter Data In Linear List Format

    [Speed Trim 2] filter. Values greater than 1 will result in a lead function and value Min/Max: -/+15.0000 less than 1 will result in a lag function. A value of 1 will disable the filter. (1) The calculation is based on the drive frame size and input voltage. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 33 Sets the speed reference that the drive should use when responding to bit 23 [Jog 2] of Min/Max: -/+8.0000 P.U. Par 152 [Applied LogicCmd]. Units: Scale: Par 4 [Motor NP RPM] = 1.0 P.U. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 34 It accumulates pulses at the same rate as a real encoder of identical Units: Pulses Per Revolution (PPR). Enter the equivalent PPR. For example, enter 1024 PPR to match an encoder with 1024 EPR. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 35 19 = “Amp Lim2 In” “Reserved” 20 = “Amp LimStat2” “Reserved” 21 = “Amp Lim2 Out” 10 = “Amp Lim Stat” 22 = “FTD Ramp Out” 11 = “Ramp Match” 23 = “Reserved” Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 36 A value of 0 will disable the filter. The value should be greater than 5 times the value of Units: rad/s Par 90 [Spd Reg BW]. Note: The default value for this parameter was changed from 200.0000 to 700.0000 for firmware version 2.003. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 37 63% of set point. A change to this parameter will cause an automatic update of Par 104 [Srlss Spd Reg Kp] Par 105 [Srlss Spd Reg Ki]. To disable the automatic gain calculation, set this parameter to zero. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 38 The amount added to the selected Torque Reference before notch filtering or limits are applied. A value of 1.0 Min/Max: -/+8.0000 P.U. represents rated torque of the motor. Units: P.U. Scale: 1.0 Rated Motor Torque Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 39 31 = “IqActlTrqLim” Trq Ref TP Data Default: RO Real Displays the data selected by Par 130 [Trq Ref TP Sel]. Min/Max: -/+8.0 P.U. Units: P.U. Scale: 1.0 = P.U. Motor to Torque Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 40 Notes: Bits 18, 20, & 21 were changed to “Reserved” for firmware version 2.004. Bit 19 “MotinPlanner” and 24 “PhaseLockLp” were added for firmware version 3.001. Options Default 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 41 Speed Ref B Sel or 28 [Speed Ref B Sel] to 5 - Preset Speed 2 “Preset Spd 1.” Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 42 Slip Test En Enables the Slip Frequency Auto-Tune function Sys Inrt En Enables the System Inertia test Ids Test Enable Enables the flux producing (d-axis) current test for the Field Oriented Control (FOC) encoder mode Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 43 Notes: Bits 22 and 23 were added for firmware version 3.001. Bit 14 “DC Brake En” is not functional. Options Default 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 44 “Flt Status 1” 24 = “Motor Flux” 11 = “Flt Status 2” 25 = “Motor Freq” 12 = “Motor Speed” 26 = “Motor Power” 13 = “Avg Spd Fdbk” 27 = “Flt Status 3” Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 45 Setpt 2 Data on page 167. Units: P.U. Setpt2 TripPoint Default: 0.2000 RW Real Provides the midpoint for operation of bit 17 “Above Setpt 2” of Par 155 [Logic Status]. Min/Max: -/+8.0000 P.U. Units: P.U. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 46 • Value 1 - Advanced grants access to a larger group of parameters Language Default: “English” RW 16-bit Selects the display language when using an LCD HIM. Currently, only option 0 - “English” is available. Integer Options: “English” “Alt Language” Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 47 The second detector (in set or hold modes) compares this value to its input for level detection. When the detector Min/Max: -/+2200000000.0000 trips (in set mode) it transfers the value of this parameter to its output. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 48 Displays the speed feedback from encoder 0. Calculated from the change of Par 230 [Encdr0 Position] and Par 232 Min/Max: -/+14112.0000 [Encoder0 PPR]. Units: Scale: Par 4 [Motor NP RPM] = 1.0 P.U. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 49 225 mod 375 mod 625 mod1125 1125 1250 2250 1500 2500 4500 1000 1800 3000 5000 9000 1200 2000 3600 6000 10000 18000 2400 4000 7200 12000 20000 1024 2048 4096 8192 16384 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 50 Displays the registration data of port 0. Indicates the position reference counter value latched by the external Min/Max: -/+2147483648 Integer strobes. The strobe signal used to trigger the latch is configurable by Par 236 [RegisLtch 0/1 Cnfg]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 51 Par 238 [RegisLtch0/1Stat]. Options Default 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 52 225 mod 375 mod 625 mod1125 1125 1250 2250 1500 2500 4500 1000 1800 3000 5000 9000 1200 2000 3600 6000 10000 18000 2400 4000 7200 12000 20000 1024 2048 4096 8192 16384 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 53 Displays position feedback (accumulator) from port 1 of the feedback option card. Min/Max: 0/2147483648 Integer FB Opt1 Spd Fdbk Default: RO Real Displays speed feedback from port 1 of the feedback option card. Min/Max: -/+8.0 P.U. Units Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 54 Displays the registration data of the feedback option card port 0. The registration data is the position reference Min/Max: -/+2147483648 Integer counter value latched by the external strobes. The strobe signal used to trigger the latch is configurable by [Opt0/1 RegisCnfg]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 55 16 = “Hh0 nMax” • Hho Delta2Err - Derivative of value 2. “St0 Delta2Er” 17 = “Hh0 Delta2Er” “Reserved” “Reserved” Steg&Hiedn TPDta Default: RO 16-bit Displays data selected by Par 260 [Stegmann0 Status]. Min/Max: -/+32768 Integer Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 56 0.0000 RW 32-bit Configures marker offset values for the Heidenhain Encoder Feedback Option. The marker offset is specified Min/Max: 0.0000/4294967295 Integer within one revolution. Note: This parameter was added for firmware version 2.003. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 57 “NotEnDat” of parameter 266 [Heidn Encdr Type] is set to “0” (False). Units: Note: This parameter was added for firmware version 2.003. Changed the minimum value from “10” to “1” for firmware version 4.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 58 • Bit 9 “Power Supply” indicates problem with the option card's power supply. • Bit 10 “Diag Fail” indicates the option card has failed its power-up diagnostics. Options Default 0 = False 1 = True 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 59 4.001 but are not functional (for future use). “T2014/2087x2” 11 = “Reserved” “T2014/2087x5” 12 = “Reserved” “MPL 460v” 13 = “Reserved” “Reserved” 14 = “AmciR11XC107” “Siemens 1FT6” 15 = “PowerTec R1” “PrkrHn ZX600” 16 = “PowerTec R2” “Reserved” Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 60 Defines the amount of time that the value of [Sleep Level] must be present before a Stop is issued. Min/Max: 0.0/1000.0 s Note: This parameter was added with firmware version 5.002. Units: 0.1 s Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 61 0 = False 1 = True 15 14 13 12 11 10 9 Table 285A: Sample Rate Bit Settings Bit 12 11 10 Exponent Value ‘n’ Filter Sample Size = 2 8 (Default) Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 62 Displays the total time that the drive has been running (inverter power devices active) with a resolution of 1/10 Min/Max: 0.0/429496736.0 Integer ur. This parameter is saved in power EE non-volatile memory. The value in this parameter can be changed Units: (written to) by the user. Scale: x 10 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 63 RO Real Displays RMS line-to-line fundamental motor voltage. This data is averaged and updated every 50 milliseconds. Min/Max: 0.00/3000.00 Units: Output Current Default: 0.00 RO Real Displays measured RMS motor current. Min/Max: 0.00/10000.00 Units: Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 64 Options Default 0 = False 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 65 3.003. Bit 14 “NonCnfgAlarm” was added for firmware version 3.004. Options Default 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 66 Displays the action taken by the drive during the last fault. When a fault occurs, an action is taken as a result of Options: “Ignore” 3 = “Flt RampStop“ that fault. “Alarm” 4 = “FltCurLimStop” “FltCoastStop” Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 67 Note: This parameter was added for firmware version 2.003. Options Default 0 = False 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 68 Par 153 [Control Options], bit 20 “Motor OL Ret” is on. Toggling bit 20 of Par 153 [Control Options] clears the value of this parameter. Note: This parameter was added for firmware version 3.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 69 [Drive OL TP Sel]. Min/Max: -/+2200000000.0000 Iq Actual Ref Default: 0.0000 Real Displays the value of motor current reference that is present at the output of the divide by flux calculation. Min/Max: -/+8.0000 P.U. Units: P.U. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 70 0/10000 Integer limit error. A larger value increases overshoot during a step of motor current/load. This parameter should not be changed by the user. Note: This parameter was added for firmware version 2.003. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 71 • 3 - Flt RampStop configures the drive to perform a ramp stop and set the appropriate fault bit, in response to this event. • 4 - FltCurLimStp configures the drive to perform a current-limit stop and set the appropriate fault bit, in response to this event. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 72 • 1 - Alarm configures the drive to continue running and set the appropriate alarm bit when this event occurs. • 2 - FltCoastStop configures the drive to perform a coast stop and set the appropriate fault bit, in response to this event. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 73 By default this parameter causes the drive fault and coast to a stop. You can set this parameter so that the drive continues to run. Precautions should be taken to ensure that the setting of this parameter does not create hazards of injury or equipment damage. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 74 By default this parameter causes the drive fault and coast to a stop. You can set this parameter so that the drive continues to run. Precautions should be taken to ensure that the setting of this parameter does not create hazards of injury or equipment damage. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 75 • 1 - Alarm configures the drive to continue running and set the appropriate alarm bit when this event occurs. • 2 - FltCoastStop configures the drive to perform a coast stop and set the appropriate fault bit, in response to this event. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 76 The time delay between turning off and turning on an upper device and a lower device in the power structure. Min/Max: 2.0000/100.0000 μs This parameter is set at power up and is not user adjustable. Units: Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 77 Must equal 1 to allow drive to exit precharge and begin to run. Link this parameter to a controller output word to Options: “Hold PrChrg” coordinate the precharge of multiple drives. “Enbl PrChrg” Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 78 63% of its rated temperature while the maximum power is applied, and Brake Watts is the peak power rating of the resistor. Note: The maximum value was changed from 1000000.0000 to 1000000000.0000 for firmware version 3.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 79 Provides CEMF compensation for the torque producing (q-axis) current in the permanent magnet motor Min/Max: 0/100 Integer mode. Units: IReg IGain Fctr Default: RW 16-bit Adjustment for current regulator integral frequency factor (gain). Min/Max: 1/20 Integer Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 80 Sets the Proportional (P) gain for the slip regulator. Do not change this value. Min/Max: 0/32767 Integer Slip Reg I Gain Default: RW 16-bit Sets the Integral (I) gain for the slip regulator. Do not change this value. Min/Max: 0/32767 Integer Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 81 Note: Bits 7 & 8 have been changed to “Ground Fault” for firmware version 2.004. Options Default 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 82 Note: Bits 1 - 7, 10, 12 and 18 were changed to “Reserved”, bits 9, 11, 13 and 17 were changed for firmware version 3.001. Options Default 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 83 [MC TP1 Select]. This display should only be used if the selected value is Min/Max: -/+2147483648 Integer integer data. This parameter is a diagnostic tool you can use to view internal drive parameters. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 84 Can be used to control the sequence of precharge completion in a drive system. Units: The maximum value of this parameter is calculated as follows: Par 472 [PreCharge Delay] = Par 410 [PreChrg TimeOut] - 1.0 second. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 85 This parameter is a diagnostic tool you can use to view internal drive parameters. This parameter should not be changed by the user. Note: This parameter was added for firmware version 2.003. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 86 Measured and updated by the autotune procedure. Do not change this value. Units: Note: Changed the attributes to allow changing this parameter while the drive is running for firmware version Scale: x 1000 3.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 87 100 = 8192 Torque En Dly Default: RW 16-bit Sets the delay between the time the drive is enabled and the time the Motor Control applies torque. Min/Max: 0/32767 Integer Units: Scale: 100 = 8192 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 88 ATTENTION: Do not modify this parameter. Motor/Drive instabilities and damage may result. Options Default 0 = False 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 89 ATTENTION: Do not modify this parameter. Motor/Drive instabilities and damage may result. Options Default 0 = False 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 90 FVC2 Tune Config Configures FOC 2 tuning mode. ATTENTION: Do not modify this parameter. Motor/Drive instabilities and damage may result. Options Default 0 = False 1 = True 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 91 Torque Producing Current (Iqs) scaled to hertz x 100. Units: Scale: x 10 Stator Frequency Default: RO 16-bit Displays stator frequency as a percentage of Par 3 [Motor NP Hertz]. Min/Max: -/+800.0 Integer Units: Scale: x 10 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 92 Sets the resistance value of an external dynamic braking resistor. This value is used to determine the power Min/Max: 0.1/500.0 applied to the resistor and thus calculate its temperature. Units: Note: This parameter was added for firmware version 4.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 93 Note: This parameter was added for firmware version 3.001. Options Default 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 94 Options Default 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 95 Trend In1 DInt Default: RW 32-bit Provides integer input to the Trend 1. The Trending function samples this parameter for Trend Buffer 1, if bit 1 Min/Max: -/+2147483648 Integer “In 1 Real” is cleared. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 96 Slip regulator input is equal to the error level during Slip Slew Rate operation. When the counter exceeds the value of this parameter then the normal Slip regulator operation becomes active. Notes: This value should not be changed. This parameter was added for firmware version 4.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 97 Integer data type. Options Default 0 = False 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 98 Enables/disables write access (parameters, links, etc.) for DPI ports. Changes to this parameter only become effective when power is cycled, the drive is reset or bit 15 “Security” of Par 712 [Write Mask Act], transitions from “1” to “0.” Note: This parameter was added for firmware version 3.001. Options Default 0 = False 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 99 Command request bits from the Motion Planner both the Servo and Feedback Only axis. Options Default 0 = False 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 100 Motn PositErrTol Default: 4096 RW 32-bit Position error tolerance for the Motion Servo Axis. Min/Max: 0/2147483648 Integer Motn PositLock Tol Default: RW 32-bit Position lock tolerance for the Motion Servo Axis. Min/Max: 0/2147483648 Integer Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 101 If there are no configuration problems relating to Motion, then this parameter contains a value of zero and the bit 0 “Config OK” of parameter 690 [Motn Cnct Status] is cleared. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 102 Bit 2 “Trckng AComp” - When set, provides an element of acceleration compensation to the feed forward branch. This is not recommended for use with external inputs because of increased noise. Note: This parameter was added for firmware version 3.001. Options Default 0 = False 1 = True 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 103 [PLL Speed Out]. A link is normally made to this parameter from SynchLink. (Velocity reference is performed in Units: P.U. the same task as the position regulator.) Note: This parameter was added for firmware version 3.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 104 Note: Bits 24 - 29 were added for future use - not active for use with firmware version 3.001 and above. Options Default x 0 = False 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 105 [Posit Offset 1]. Used to trim the phase Min/Max: -/+2147483648 Integer of the selected position reference. Position offset will be internally rate limited to a velocity set by Par 755 [Posit Offset Spd]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 106 Actual position error in motor pulse counts. When the position regulator is not enabled, this 32-bit integer Min/Max: -/+2147483648 Integer register is initialized to zero. When the position regulator is enabled, this parameter contains the running value of position error, often referred to as “following error”. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 107 [Position Error] is within this bandwidth for a sufficient time, specified by Par 783 [In Posit Dwell]. A modest hysteresis count is added to the position bandwidth after the position error is within specified limits. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 108 [Xsync Out 3] from the last sync period. Min/Max: 0/4294967295 Integer Note: This parameter was changed to an unsigned integer data type and linkable to parameters that are either real or integer values for firmware version 4.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 109 Light Heavy Par 804 [Al 1 Filt Gain] 0.25 Par 805 [Anlg In1 Filt BW] Anlg In2 Data Default: 0.0000 RO Real Displays the scaled final value for Analog Input 2. Min/Max: -/+2200000000.0000 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 110 Provides the Lead term for the Analog Input 3 filter. Min/Max: -/+5.0 Note: When bit 2 “AI3 Thermstr” of Par 821 [Analog I/O Units] is set (= 1), this parameter cannot be viewed from the HIM. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 111 Displays the status of the local I/O. Options Default 0 = False 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 112 37 = “UserGen Sel3” 17 = “Spd Ref Sel2” 38 = “ExtFault Inv” 18 = “CurLim Stop” 39 = “Reserved” 19 = “Coast Stop” 41 = “Find Home” 20 = “Accel Decel2” 42 = “Return Home” Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 113 Link this parameter to an integer source parameter that will control Analog Output 2. Min/Max: -/+2147483648 Integer Anlg Out2 Real Default: 0.0000 RW Real Link this parameter to a real (floating point) source parameter that will control Analog Output 2. Min/Max: -/+2200000000.0000 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 114 Link a word to this parameter that will control Digital Output 2. The bit within the selected word that will control Min: 00000000000000000000000000000000 Boolean Digital Output 2 is set by Par 852 [Dig Out2 Bit]. Max: 11111111111111111111111111111111 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 115 RW 16-bit BitSwap 2A Bit Min/Max: 0/31 Integer BitSwap 3A Bit BitSwap 4A Bit BitSwap 5A Bit BitSwap 6A Bit This parameter specifies the bit to be replaced in Par 860 [BitSwap 1A Data]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 116 Integer SL System Rev Default: 0.001 RO 32-bit Indicates the system revision of the SynchLink network. To be compatible on the network, all nodes must have Min/Max: 0.001/999.999 Integer the same major revision. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 117 Notes: Options 16 - 26 were added for firmware version 2.004. These parameters were 11 = “Reserved” 25 = “Opt0 Accum” changed to non-linkable for firmware version 3.001. 12 = “Reserved” 26 = “Opt1 Accum” 13 = “Reserved” Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 118 [SL Mult B In] / Par 923 [SL Mult Base] or Par 924 [SL Mult A In] x Par 925 [SL Mult B In]. Note: The SynchLink Multiply function produces an output that is always positive. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 119 SL Buf Data Tx00 Default: 32-bit Min/Max: 32 bits of data Integer SL Buf Data Tx17 This is the SynchLink buffered data transmitted. See Par 969 [Tx Buf Data Type] for data type configuration. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 120 This is the Normally Open input to the Real switch. When Par 1022 [Sel Switch Ctrl], bit 6 “SW DInt 1 On” is high, Min/Max: -/+2200000000.0000 Integer this input is updated to Par 1028 [Swtch DInt 1 Output]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 121 1057. 1060 MulDiv 2 Result Default: 0.0000 RO Real This is the result output from the Multiplication and Division function. See 1057. Min/Max: -/+2200000000.0000 Equation: Par 1060 (Par 1057 1058) / Par 1059 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 122 Sets input B for the Compare 1. The compare functions allow the user to compare two values. The results of the Min/Max: -/+2200000000.0000 compare are displayed in Par 1062 [Logic/Cmpr State]. Available functions are ( A </= B , A >/= B ). Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 123 RW Real This value is subtracted from the result of Par 1096 1097. The result will be loaded into 1099. See Par Min/Max: -/+2200000000.0000 1096. Note: This parameter was added for firmware version 3.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 124 When Par 1109 [DelTmr1 Trig Bit] is a positive number, the delay timer is an “on” timer. When Par 1109 is a negative number, the delay timer is an “off” timer. Note: This parameter was added for firmware version 3.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 125 RW Real Speed reference used when Homing. Min/Max: -/+ 8.000 Notes: This parameter was added for firmware version 3.001. The default value was changed from “0.000” to Units: “0.005” for firmware version 4.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 126 • Bit 8 “Pause” Pause • Bit 9 “Re-Synch” Re-Synch Note: This parameter was added for firmware version 3.001. Options Default 0 = False 15 14 13 12 11 10 9 1 = True Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 127 Test point real data. This data is meaningful only if the selection at Par 1145 [PPMP TP Select] is not integer data. Min/Max: -/+2200000000.0 Note: This parameter was added for firmware version 3.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 128 [EGR Pos Min/Max: -/+2147483648.0 Integer Output] when bits 0 “Output Sel 0” and 1 “Output Sel 1” of Par 1161 [EGR Config] are set. Note: This parameter was added for firmware version 4.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 129 +/-32767 Integer Note: This parameter was added for firmware version 4.001. 1179 MC Generic 10 Default: RW 16-bit For Future Use. Min/Max: +/-32767 Integer Note: This parameter was added for firmware version 4.001. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 130: Parameter Cross Reference By Name

    Brake TP Data Dig Out1 Sel Anlg In3LossCnfg 1095 Brake TP Sel Dig Out2 Bit Anlg Out1 DInt Brake Watts Dig Out2 Data Anlg Out1 Offset Brake/Bus Cnfg Dig Out1 OffTime Anlg Out1 Real Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 131 Inert Adapt Sel Encdr0 Spd Fdbk FromDriveLogix04 Inertia SpeedRef Encdr1 Position FromDriveLogix05 Inertia Trq Add Encdr1 Spd Fdbk FromDriveLogix06 Inertia TrqLpfBW Encoder0 PPR FromDriveLogix07 InertiaAccelGain Encoder1 PPR FromDriveLogix08 InertiaDecelGain Err Count Lmt FromDriveLogix09 Interp AccelRate Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 132 MC TP3 Select 1168 Mth CompOff Freq Linear1 Status MC TP3 Value 1169 Mth Phase Shift Linear1 TP Data Min Flux Mth Torq Compen Linear1 TP Sel Min Spd Ref Lim Mtr Current Lim Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 133 PeakDtct2 Preset Posit Detct1 In PreChrg Control PI Error Posit Detct2 In PreChrg Err Cnfg PI Feedback Posit FB EGR Div PreChrg TimeOut PI High Limit Posit FB EGR Mul Preset Speed 1 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 134 Sel Switch Ctrl 1022 SL Buf Data Rx12 SL CRC Err Limit Sel Swtch In00 1029 SL Buf Data Rx13 SL CRC Error Sel Swtch In01 1030 SL Buf Data Rx14 SL Dir Data Rx00 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 135 Slip Reg P Gain Srlss Spd Reg Ki To DriveLogix11 Slip RPM @ FLA Srlss Spd Reg Kp To DriveLogix12 Slip RPM Meter SrLss StbltyFilt To DriveLogix13 Slip Slew Rate SrLss Volt Comp To DriveLogix14 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 136 Trq Ref TP Data VqsReg Off Freq Trq Ref TP Sel VqsReg On Hystr Tune Test Status Vuv Fdbk Offset Tx Buf Data Type Vvw Fdbk Offset Tx Dir Data Type Wake Level Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 137: Troubleshooting

    The DriveLogix option also provides a RUN LED and the controller LEDs that indicate the state of the controller. See DriveLogix5730 Controller Status Indicators on page for more information. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 138: Drive Status Indicators

    The drive’s enable input is low. (1) SynchLink LEDs are located on the SynchLink daughtercard on the main circuit board in the control cassette. Refer to the SynchLink System Design Guide, publication 1756-TD008, for more information. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 139: Drivelogix5730 Controller Status Indicators

    Follow Safety related practices of NFPA 70E, ELECTRICAL SAFETY FOR EMPLOYEE WORKPLACES. DO NOT work alone on energized equipment! (Drive) RUN (DriveLogix) I/O (DriveLogix) FORCE (DriveLogix) COM (DriveLogix) BAT (DriveLogix) OK (DriveLogix) Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 140 To recover: • Cycle power to the chassis. • Download the project. • Change to Run mode. • If the OK LED remains solid red, contact your Rockwell Automation representative or local distributor. solid green Controller is OK. flashing green The controller is storing or loading a project to or from nonvolatile memory.

  • Page 141: Precharge Board Status Indicators

    Line sync failed or low line (Uac <50% Unom). (1) An alarm condition automatically resets when the condition no longer exists (2) A fault indicates a malfunction that must be corrected and can only be reset after cycling power. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 142: Him Indication Of A Fault

    Programming and commissioning personnel can configure the drive’s response to the exception events. Response include: • Ignore • Alarm • Fault Coast Stop • Fault Ramp Stop • Fault Current Limit Stop Non-Configurable Alarm Can only be configured as a alarm. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 143: Fault/Alarm Descriptions

    [Fault TP l] is set to 13 “Mtr OL Outpt”. The overload integration rate is affected Par 336 [Motor OL Factor], Par 337 [Mtr I2T Curr Min], Par 338 [Mtr I2T Spd Min] and Par 339 [Mtr I2T Calibrat]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 144 [Regen Power Lim] is set properly. • If Par 414 [Brake/Bus Cnfg] bit 0 “Brake Enable” is set, verify that the braking resistor is properly sized. Inv Trans Desat The IGBT detects a transistor failure (Desaturation). Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 145 (with power off, there should be a resistance between DC+ and BR+). In frames 5 & 6, check the precharge board for errors. See the precharge board LED for fault sequence. Configured with Par 393 [BusUndervoltCnfg]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 146 • Check for voltage on each AC input phase. AC Input Phase Loss - the AC input phase voltage has fallen. • Check the status of each external AC input fuse. Configured with Par 370 [HiHp InPhsLs Cfg]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 147 The signal for the hardware positive over travel appears on a digital input. - Hard Over Trvl (Motion Only) Configured with Par 398 [-Hrd OvrTrvlCnfg]. The signal for the hardware negative over travel appears on a digital input. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 148 For Allen-Bradley Drives Technical Support: Title Online at… Allen-Bradley Drives Technical Support http://www.rockwellautomation.com/literature Call M-F, 7:00a.m. to 6:00p.m. Central STD time: 1.262.512.8176 For Automation and Control Technical Support: Title Online at… Rockwell Automation Technical Support http://support.rockwellautomation.com/knowledgebase Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 149 HiHp Fan Fdbk Ls SLink HW Fail HiHP HardwareVer SLink Mult Oflow HiHp In PhaLs Stahl Optics HiHp PrChrg Cntc VoltageFdbk Loss HiHP PwrBd Otemp VPL/MC Comm Fail HiHp PwrBd PrcEr Vref Decel Fail Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 150 Chapter 3 Troubleshooting Notes: Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 151: Human Interface Module Overview

    DPI Port 1 HIM connection when installed in cover. DPI Port 2 Cable connection for handheld and remote options. DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 152: Lcd Display Elements

    Option 12 “DPI Port 1” for a HIM installed in the drive cover Increase speed. Decrease speed. Option 13 “DPI Port 2” for a HIM connected by cable for handheld or remote installation option Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 153: Alternate (Alt) Functions

    The Main menu displays. 2. Use the key to scroll to “Start-Up” in the list and press 3. select “Continue” and press The PowerFlex 700S Start-Up screen displays. 4. Follow the prompts as necessary. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 154: Menu Structure

    Reset User Dspy Contrast Press to move between menu items Press to select a menu item to move 1 level back in the menu structure Press Press to select how to view parameters Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 155: Diagnostics Menu

    “10”. To avoid overwriting the values of parameters 81 and 82, record the values before performing the Copycat from a HIM to the drive, manually update the values after the download and set parameter 90 to “0”. Start Up Menu Figure 1 on page 14. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 156: Preferences Menu

    1.500 Amps [ALT][VIEW] -> Limits Numeric Keypad Shortcut If using a HIM with a numeric keypad, press the ALT key and the +/– key to access the parameter by typing its number. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 157: Parameter Links

    Accel Time 1 5. To remove a link, repeat steps 1…5 and change the source Link: parameter number to zero (0). Analog In1 Data 6. Press Esc to return to the group list. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 158: Remove/Install The Him

    2. Press Enter to confirm that you want to remove the Disconnect Op Intfc? HIM. (Port 2 Control) 3. Remove the HIM from the drive or disconnect the cable. To install HIM… • Insert the HIM into drive or re-connect cable. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 159 Frequency AC Drive with Phase II Control Reference Manual, publication PFLEX-RM003. Topic Page DPI Communication Configurations Motor Control Mode Motor Overload Motors with Compatible Thermistor Ratings Setpt 1 Data Setpt 2 Data Stop Dwell Time Sleep-Wake Mode Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 160: Dpi Communication Configurations

    (1) A Not Stop condition (logic bit 0 = 0, logic bit 8 = 0, and logic bit 9 = 0) must first be present before a 1 = Start condition will start the drive. (2) To perform this command, the value must switch from “0” to “1”. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 161: Logic Status Word

    PowerFlex 700S drives use a 450 mA device on the 12V DPI power supply. Due to the typical load of a external DPI device of 140 mA, there is a three DPI device limit. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 162: Motor Control Mode

    High Bandwidth Current Regulator CURRENT FEEDBACK Flux V mag Reg. Current Speed Voltage SPEED REF. Inverter Motor Reg. Reg. Control TORQUE REF. V ang Encoder SLIP Adaptive Controller AUTOTUNE PARAMETERS SPEED FEEDBACK Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 163: Permanent Magnet Control

    4. Parameters 1 [Motor NP Volts] and 3 [Motor NP Hertz] set the upper portion of the curve to match the motor design and mark the beginning of the constant horsepower region. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 164: Motor Overload

    P336 [Motor OL Factor] Par 330 [Fault TP Data] when the value of Par 329 [Fault TP l] equals 13. P337 [Mtr I2T Curr Min] Speed P338 [Mtr I2T Spd Min] Base Speed (1.0) Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 165: Motor Overload Memory Retention Per 2005 Nec

    • To disable motor overload memory retention, set bit 20 “Motor OL Ret” of parameter 153 [Control Options] to “0”. The motor overload count value can be viewed in parameter 341 [Mtr I2T Count]. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 166: Motors With Compatible Thermistor Ratings

    14.3 MC-M2057 1500 16.4 18.5 MC-M2058 1500 19.65 MC-M2059 1500 MC-M2060 1500 28.15 MC-M2061 1500 29.7 MC-M2062 1500 30.55 MC-M2063 1500 MC-M2064 1500 MC-M2065 1500 MC-M2066 1500 MC-M2067 1500 MC-M2068 1500 MC-M2069 1500 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 167: Setpt 1 Data

    TripPoint], driving bit 17 “Above Setpt 2” of Par 155 [Logic Status]. Figure 6 - Above Setpoint 2 Status P176 [Setpt 2 TripPoint] P176 [Setpt 2 TripPoint] - P177 [Setpt 2 Limit] P176 [Setpt 2 TripPoint] - 2 x P177 [Setpt 2 Limit] Time Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 168: Stop Dwell Time

    When Par 154 [Stop Dwell Time] is greater than zero, the drive delays turning off the velocity and torque regulators for the amount of time specified in Par 154. P 154 [Stop Dwell Time] P 160 [Zero Speed Lim] Time Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 169: Sleep-Wake Mode

    [Speed Ref x Sel]. • Start Command - A command generated by pressing the Start button on the HIM, closing a digital input programmed for Start, Run, Run Forward or Run Reverse. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 170 Reset Fault Consult Factory or Power Cycled? Fault Occur? Which Required Input Stop or Enable was Chosen? Issue a Start Command Open & Close Input (HIM, Network or TB) Drive Running? Consult Factory Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 171: List Of Control Block Diagrams

    Phase Locked Loop Virtual Master Encoder User Functions 1 User Functions 2 Synchlink V/Hz Diagnostic Tools Inverter Overload IT DriveLogix Connection - Speed Control DriveLogix Connection - Position Control DriveLogix Connection - Motion Control Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 172: Diagram Conventions And Definitions

    8 .0 mS 8 .0 mS 8 .0 mS Provides additional information ) = Enumerated Parameter ] = Page and Coordinate ex. 3A2 = pg 3, Column A, Row 2 = Constant value Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 173 Control Block Diagrams Appendix C overview.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 174 Appendix C Control Block Diagrams spd_control_ref_l.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 175 Control Block Diagrams Appendix C spd_control_ref.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 176 Appendix C Control Block Diagrams spd_reg.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 177 Control Block Diagrams Appendix C process_control.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 178 Appendix C Control Block Diagrams torque_control_torq.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 179 Control Block Diagrams Appendix C torque_control_current.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 180 Appendix C Control Block Diagrams spd_posit_fdback.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 181 Control Block Diagrams Appendix C in_out_digital.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 182 Appendix C Control Block Diagrams in_out_analog.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 183 Control Block Diagrams Appendix C control_logic.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 184 Appendix C Control Block Diagrams pos_control_inter_dir.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 185 Control Block Diagrams Appendix C pos_control_pt_to_pt.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 186 Appendix C Control Block Diagrams pos_control_aux_control.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 187 Control Block Diagrams Appendix C pt_to_pt_motion_plan.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 188 Appendix C Control Block Diagrams pha_lock_loop.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 189 Control Block Diagrams Appendix C virtual_master_encoder.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 190 Appendix C Control Block Diagrams ur_functions_1.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 191 Control Block Diagrams Appendix C ur_functions_2.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 192 Appendix C Control Block Diagrams Synchlink.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 193 Control Block Diagrams Appendix C V_Hz.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 194 Appendix C Control Block Diagrams diagnostic_tools.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 195 Control Block Diagrams Appendix C inverter_ovrload_IT.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 196 Appendix C Control Block Diagrams DL_conn_spd_control.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 197 Control Block Diagrams Appendix C DL_conn_pos_control.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 198 Appendix C Control Block Diagrams DL_conn_motn_control.eps Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 199: Compatible Permanent Magnet Motors

    3500 MPM-B1652F 11.0 233.3 3500 4.30 59.5 19.40 4500 MPM-B1653C 10.5 133.3 2000 4.60 41.9 26.80 2500 MPM-B1653E 10.2 200.0 3000 5.10 51.6 26.80 3500 MPM-B1653F 13.2 200.0 3000 5.10 66.7 26.80 4000 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 200: Rockwell Automation Publication 20D-Pm001D-En-P - March

    60.00 3000 MPL-B860D 33.6 96.0 1440 12.50 67.5 83.10 2000 MPL-B880C 33.6 72.7 1090 12.60 69.0 110.00 1500 MPL-B880D 40.3 86.7 1300 15.00 113.2 110.00 2000 MPL-B960B 29.7 62.0 12.70 63.6 130.00 1200 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 201 4500 1326AS-B660E 11.8 100.7 1510 3.40 29.8 21.50 3000 1326AS-B690E 19.0 87.3 1310 5.00 41.3 36.40 3000 1326AS-B840E 21.2 79.3 1190 4.70 39.5 37.60 3000 1326AS-B860C 17.6 77.3 1160 6.00 44.4 49.30 2000 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 202 110.00 436.0 (1) Due to low inertia and low electrical time constant characteristics, it is recommended that the system inertia be at least 0.02 seconds when using this motor for constant velocity applications. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 203: General Information

    User Manual. Equipment damage and/or personal injury may result if all additional instructions in this document are not observed. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 204: Motor Requirements

    24V I/O. Motor supplied contacts must have ratings compatible with the input circuit ratings and applied voltage level of the drive. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 205: Safe-Off Terminal Descriptions

    PowerFlex 700S Phase II AC Drive 24V DC Common +24V DC Gate Control Power Supply Safe Off Option Motor Over Temperature Sensor(s) Gate Control Circuit Digital In 4-6 Com. Digital In 6 (Enable) Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 206: Drive Hardware Configuration

    Bit 16 = 0 Bit 16 = 1 Bit 16 = 0 Drive Inhibits Bit 1 = 1 Bit 1 = 1 Bit 1 = 0 Bit 1 = 0 Param. 156, Bits 1 & 16 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 207: D-Pm001C-En-P July 2013

    594 [Nth Torq Compen] 599 [Mth Phase Shift] A new alarm “Drv Waking” (89) was added to the Fault/Alarm Descriptions table. Added a description of the new Sleep-Wake mode function to Appendix B - Application Notes. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 208: D-Pm001A-En-P, June 2010

    Appendix F History of Changes 20D-PM001A-EN-P, June 2010 Topic Added new MPM-series permanent magnet motor specifications. Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...

  • Page 209: Index

    RUN LED 140 Dynamic Control Configuration 22 Menu Structure, HIM 155 Overload Protect 22 Monitor Power Loss 22 Control Status 20 Stop/Brake Modes 22 Drive Data 20 Metering 20 factory default resetting to 155 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 210 Position Config 26 Sync Generator 26 View and Edit Parameter 156 preference, setting 156 Process Control Limit Generator 25 Regulator 25 programmable controller configuration 160 reset to default 155 RUN LED DriveLogix 140 Rockwell Automation Publication 20D-PM001D-EN-P - March 2019...
  • Page 212 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, DriveGuard, DriveLogix, PowerFlex, Rockwell Software, Rockwell Automation, and SynchLink are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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