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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
A
03291RW
Maximum Towing Braked:
Maximum Towing Unbraked:
1800 mm
Maximum Static Ball Load:
21126
100182-WL
80 Mins.
Vehicle Coding Required:
20 Mins.
RPA Disable/Other:
100 Mins.
Yes
Page
INSTALLATION INSTRUCTIONS
PART NUMBER
HYUNDAI iLOAD TQ CAD CL4
1
TOWBAR
03291RW
2000
kg
750
kg
150
kg
NO
NO
Issue Date:
24-05-19
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Summary of Contents for Hayman Reese 03291RW
- Page 1 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03291RW HYUNDAI iLOAD TQ CAD CL4 PRODUCT DETAILS: Part Number: 03291RW Maximum Towing Braked: 2000 ECU Number: Maximum Towing Unbraked: Tail Harness Length Required: 1800 mm Maximum Static Ball Load: TBM/Lug Part Number: 21126 Wiring Part Number:...
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Page 2: Installation Instructions
1. 2. Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing. - Page 3 NUT NYLON LOCK HEX HD M4X0.7P G8 SPACER Ø12.7 x 1.2 x 90 TOWBALL 50MM FLAT CHROME 3500KG HR CS M10 x 130 Bolt HAYMAN REESE LOGO STICKER WASHER FLAT M10 X 23 X 2 Z/P "D" SHACKLE 10mm SPACER Ø12.7 x 1.2 x 84...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03291RW HYUNDAI iLOAD TQ CAD CL4 1. Remove 2x Plastic trim buttons from top of Bumper on either side and then remove 4 x Screws from each side. 2. Remove 1x Screw from each side of the Mud Flap.
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03291RW HYUNDAI iLOAD TQ CAD CL4 4. Remove 1x Bolt from inside the Wheel arch from each side. 5. Remove 3x Scrivets from the bottom of the Bumper Bar. 6. Remove 2x Bolts from each side which holds the Impact Beam.
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03291RW HYUNDAI iLOAD TQ CAD CL4 7. Remove 3x Screws from the inside of the Bumper Bar. 8. Flex Bumper out at the sides then pull inwards, to remove bumper. Some force may be required.
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03291RW HYUNDAI iLOAD TQ CAD CL4 11. To fit the LH Side arm. Insert crush tubes into the side chassis rail mounting points if they do not have them. The 90mm crush tube to be inserted into the mount point closest to the bumper and the 84mm into the other one.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03291RW HYUNDAI iLOAD TQ CAD CL4 14. Place masking tape on the outside areas of Bumper bar skin so not to damage the surface while cutting. 10 mm Establish Centre line of Bumper Bar Skin then...
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03291RW HYUNDAI iLOAD TQ CAD CL4 IMPORTANT Due to possible vehicle variations, always confirm any noted vehicle colour wires with a multi-meter to ensure the correct function is identified before soldering or scotch locking. For vehicle wires denoted with two colours (example;...
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03291RW HYUNDAI iLOAD TQ CAD CL4 18. On the Tail Harness (Tail length: 1800mm) (1) and mating connector, apply electrical grease or silicon (3) on to the back of the connectors (1)(2) to make them water proof.
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Page 11: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 12 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
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