Related Manuals for Pentair ISO PRO
Summary of Contents for Pentair ISO PRO
- Page 1 ISO PRO ISO 5199 Standard Centrifugal Pumps Installation, Operation and Maintenance Manual These instructions must be read prior to installing, operating, using and maintaining this equipment.
- Page 3 ISO PRO Centrifugal Pump INSTALLATION, OPERATION AND MAINTENANCE MANUAL CONTENTS SECTION 1 Introduction and Safety ..........4 SECTION 2 Pump Construction ............9 SECTION 3 Pump Lubrication ............13 SECTION 4 Transport and Storage ...........15 SECTION 5 Installation ..............18 SECTION 6 Commissioning and Operation ........
-
Page 4: Personnel Qualification And Training
2. DISCLAIMER The information in this manual is considered to be reliable. In spite of all the efforts made by Pentair Southern Cross to provide relevant information, not all circumstances can be accounted for. The content in this manual may appear insufficient in some areas. Contact Pentair Southern Cross for more information relating to your specific application if need be. - Page 5 ISO PRO Centrifugal Pump Section 1..............Introduction and Safety 4. SUMMARY OF SAFETY MARKINGS This document contains specific safety markings relating to various user instructions. The specific safety markings are: A symbol to indicate safety instructions where non-compliance would affect personal safety and could result in loss of life.
- Page 6 ISO PRO Centrifugal Pump Section 1..............Introduction and Safety 5. MANDATORY SAFETY ACTION ENSURE CORRECT LUBRICATION START THE PUMP WITH OUTLET VALVE PARTLY OPENED This is recommended to minimise the risk of overloading and damaging the pump and motor at full or zero flow. The pump outlet control valve may need to be adjusted to comply with the duty following the run-up process.
-
Page 7: Safety Note
Section 1..............Introduction and Safety 6. SAFE NOISE LEVEL ISO PRO pump noise level is dependent on a number of factors – the type of driver used, the operating conditions, pipe-work design and acoustic characteristics of the building. The below table is a guide to calculating the noise level for a pump unit with any given driver. - Page 8 Pentair Southern Cross requires that, all personnel that are responsible for installation, operation or maintenance of the equipment, have access to and study the product instruction manual before any work is done and that they will comply with all local and industry based safety instructions and regulations.
- Page 9 ISO PRO Centrifugal Pump Section 2...............Pump Construction 03K2013A09 50X32-200 1. CONFIGURATIONS Southern Cross ISO-PRO is a single stage, horizontal, end suction process pump with overhung PSFA1A CC4CP X impeller and radially split casing. ISO-PRO is fully Compliant with ISO 5199. The range is designed for continuous service in clean water pumping applications.
-
Page 10: Design Of Major Parts
Pump Series Number 03K2013A06 01 to 31 A = January 2010 A = Toowoomba 3rd pump ISO PRO Centrifugal Pump 100X65-250 B = February P = Perth assembled on this day C = March etc AUSGD2BE CZ2CP X AUS ISO 2. - Page 11 ISO PRO Centrifugal Pump Section 2...............Pump Construction Heavy duty roller bearings: This pump is fitted with heavy duty roller bearings running in oil lubricated housing with oil flinger. Housing is fitted with breather and oil level plug and drain plugs. Available options include: •...
-
Page 12: Performance And Operating Limits
Condition may affect the pump’s performance adversely. This is especially true if the changes reduce the pressure at the suction flange or if the liquid temperature is increased. Contact Pentair Southern Cross if there is a major change in the operating conditions to verify existing pumps’ adequacy. - Page 13 For a standard oil lubricated pump, it is recommended that the pump angle not exceed 5° from the horizontal. If the application requires a greater angle of incline, Pentair Southern Cross recommend the use of regreasable bearings.
- Page 14 ISO PRO Centrifugal Pump Section 3.................Pump Lubrication 2.1 Grease Specification Recommended grease type is Shell Alvania R3 or an equivalent high quality Lithium-based grease. 2.2 Change interval Grease replenishment intervals (running hours) specified below are relevant to a pump running at 70°C Operating temperature and 1450rpm.
- Page 15 Inspect all painted surfaces. If necessary, touch up the areas where paint has been chipped or scraped. Paints and preservatives used are either Pentair Southern Cross standard or ‘special’ as required by the contract specification. Refer to Pentair Southern Cross for the description of paints and preservatives used on this order if needed.
- Page 16 ISO PRO Centrifugal Pump Section 4..............Transport and Storage 3. LIFTING Make sure that any equipment used to lift the pump or any of its components is capable of supporting the weights encountered. Make sure that all parts are correctly rigged before attempting to lift.
- Page 17 This could include a visual inspection, partial or even a full dismantling of the equipment. This should be carried out by qualified personnel, or a Pentair Southern Cross representative. Dismantling the equipment may require the replacement of gaskets and seals. All costs involved during the inspection, dismantling, replacement of parts and reassembly will be at the expense of the customer.
-
Page 18: Part Assemblies
ISO PRO Centrifugal Pump Section 5..................Installation 1. SAFETY INSTRUCTIONS FOR ASSEMBLY & INSTALLATION • Do not place fingers or hands etc., into the suction or discharge pipe outlets and do not touch the impeller, if rotated this may cause severe injury. To prevent ingress of any objects, retain the protection covers or packaging in place until removal is necessary for installation. -
Page 19: Initial Alignment
ISO PRO Centrifugal Pump Section 5..................Installation 5. INITIAL ALIGNMENT Shaft alignment must be checked again after the final positioning of the pump unit and connection to pipe work, as this may have disturbed the pump or motor mounting positions. If hot liquids (above 80 Deg C) are being pumped, alignment should be checked and reset with the pump and motor at their normal operating temperature. - Page 20 ISO PRO Centrifugal Pump Section 5..................Installation ANGULAR PARALLEL MISALIGNMENT MISALIGNMENT CORRECT ALIGNMENT The alignment is achieved by adding or removing shims under the motor feet and also moving the motor horizontally as required. In some cases where the alignment cannot be achieved it will be necessary to move the pump before recommencing the above procedure.
-
Page 21: Electrical Connections
9. PROTECTION SYSTEMS a) The following protection systems are recommended particularly if the pump is installed in a potentially explosive area or is handling a hazardous liquid. If in doubt consult Pentair Southern Cross. b) If there is any possibility of the system allowing the pump to run against a closed valve or below minimum continuous safe flow a protection device should be installed to ensure the temperature of the liquid does not rise to an unsafe level. - Page 22 ISO PRO Centrifugal Pump Section 5..................Installation...
-
Page 23: Final Checks
ISO PRO Centrifugal Pump Section 5..................Installation 10. FINAL CHECKS a) Is the baseplate leveled? b) Check Foundation Bolts? c) Check the tightness of all bolts in the suction and discharge pipework. d) Piping Installed - Correct Vent, Gauge, Valve, Suction Strainer Locations? - Page 24 Be cautious and note that other parts of the pump may become hot if a fault is developing. • In addition to local or site regulations for noise protection, Pentair Southern Cross recommend the use of personal ear protection equipment in all enclosed pump rooms and particularly those containing diesel engines.
- Page 25 ISO PRO Centrifugal Pump Section 6.............Commissioning and Operation f) Check drive coupling for i. Correct Alignment ii. The presence of preload caused by misalignment iii. All fasteners are tight iv. Coupling has been fitted correctly v. Coupling guard is correctly fitted and firm.
-
Page 26: Pump Startup
ISO PRO Centrifugal Pump Section 6.............Commissioning and Operation ii. When there is liquid under some pressure in the discharge pipe, priming can be effected by bypassing the pressure liquid around the check and isolation valve. Of course, the initial priming must be affected from some outside source. -
Page 27: Stopping And Shutdown
ISO PRO Centrifugal Pump Section 6.............Commissioning and Operation 8. PUMPS FITTED WITH MECHANICAL SEAL a) Before pumping dirty liquids it is advisable, if possible, to run in the pump mechanical seal using clean liquid to safeguard the seal face. b) External flush or quench should be started before the pump is run and allowed to flow for a period after the pump has stopped. -
Page 28: Maintenance Checklist
ISO PRO Centrifugal Pump Section 7............Maintenance and Servicing 1. SAFETY INSTRUCTIONS WHILE MAINTENANCE & SERVICING • Before attempting any maintenance on a pump particularly if it has been handling any form of hazardous liquid, it should be ensured that the unit is safe to work on. The pump must be flushed thoroughly with suitable cleaner to purge away any of the product left in the pump components. -
Page 29: Spare Parts
4) Part number — (refer to spares parts list) 150X125-315 5) Number of parts required ISO PRO Pentair Southern Cross supplied spares should only PRHG3A CC4XOWX be used as replacements. Any change to the original design specification (modification or use of a non- genuine part) will invalidate the pump’s safety and... - Page 30 ISO PRO Centrifugal Pump Section 7............Maintenance and Servicing ITEM PERIOD ACTION Check bearing temperatures by thermometer. If bearing temperature is above 80 Deg. C, it may be because of too much, or insufficient lubrication. If necessary, check the condition of the bearings.
-
Page 31: Dismantling Procedure
ISO PRO Centrifugal Pump Section 7............Maintenance and Servicing 6. DISMANTLING PROCEDURE 6.1 Tools required A typical range of tools that will be required to maintain these pumps is listed below: TOOL WHERE USED Open ended spanners (wrenches) to suit up to 2”... -
Page 32: Reassembly Procedure
ISO PRO Centrifugal Pump Section 7............Maintenance and Servicing If spacer type coupling has been fitted between the pump and driver, the pump casing can remain bolted to the suction and discharge pipes. 1. Remove the back plate to casing bolts. Jacking screw holes are provided in the back plate, to facilitate removal of the bearing housing shaft element. -
Page 33: Bearing Housing Assembly
ISO PRO Centrifugal Pump Section 7............Maintenance and Servicing 8. BEARING HOUSING ASSEMBLY Step 1 Step 2 Step 3 Step 4 Fit oil slinger and wet end Slide on a drive end bearing so After pressing first bearing, Securely mount bearing... - Page 34 ISO PRO Centrifugal Pump Section 7............Maintenance and Servicing 9. FITTING MECHANICAL SHAFT SEALS Never use excessive force during installation; Surroundings for seal installation require a high degree of cleanliness. Seal face and seat should be checked for possible damage before installation.
-
Page 35: Fitting The Impeller
ISO PRO Centrifugal Pump Section 7............Maintenance and Servicing 10. FITTING THE IMPELLER 11. SOCKET SIZES AND RECOMMENDED TORQUE ISO-PRO PUMP IMPELLER NUT TIGHTENING SOCKET SIZES A/F (mm) TORQUE - Nm (ft.lbs) Group 1 80 (60) Group 2 100 (75) Group 3... - Page 36 ISO PRO Centrifugal Pump Section 7............Maintenance and Servicing 12. GENERAL GUIDE TO USING ADHESIVES, SEALANTS AND LUBRICANTS DURING PUMP ASSEMBLY La-Co SlicTite Pipe Thread Compound 567 - Master Pipe Sealant (when fast setting required) 641 - Low Strength Retaining Compound...
-
Page 37: Pump Troubleshooting
Section 8..............Pump Troubleshooting 1. PUMP TROUBLESHOOTING When investigating trouble with Pentair Southern Cross pumps, always remember that pumps have been tested at the factory and are mechanically correct when sent out. Discounting the possibility of damage during transit, most of the trouble in the field is due to faulty installation. Inves- tigation shows that the majority of troubles with centrifugal pumps result from faulty conditions on the suction side. - Page 38 ISO PRO Centrifugal Pump Section 8..............Pump Troubleshooting 3. DESCRIPTION OF CHECK POINTS: Suction pipe, foot valve choked. 32 Specified oil level not maintained. Nominal diameter of suction line too small. 33 Insufficient lubrication of bearings. Suction pipe not sufficiently submerged.
-
Page 39: Ordering Parts
ISO PRO Centrifugal Pump Section 8..............Pump Troubleshooting 4. ORDERING PARTS: Please refer to spare parts list provided. 5. CROSS SECTION AND PARTS LIST ITEM ITEM ITEM DESCRIPTION DESCRIPTION DESCRIPTION Volute Casing Shaft Key Bearing - Impeller End Bearing Cover Bearing Housing... - Page 40 ISO PRO Centrifugal Pump NOTES...
- Page 41 ISO PRO Centrifugal Pump NOTES...
- Page 42 ISO PRO Centrifugal Pump NOTES...
- Page 43 ISO PRO Centrifugal Pump NOTES...
- Page 44 Telephone 131 PUMP www.southerncross.pentair.com A division of Pentair Flow Control Pacific Pty Ltd A.B.N. 83 000 922 690...