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Hand Crimp Tool Open Barrel Terminals
ServiceGrade™ ™ ™ ™
Hand Crimp Tool
FEATURES
Ergonomic soft grip handles for comfortable crimping with small handle spread
Accepts material thicknesses of 0.15 to 0.40mm and conductor barrel lengths of 2.00 to 3.50mm
Ideal for field repair and prototyping
Available in custom packaging for customer resale
Available through distribution only
SCOPE
Products: Molex Open Barrel Crimp Terminals, 14 to 24 AWG
CRIMPING INFORMATION:
Tool Profiles should be selected based on the wire AWG and insulation diameter.
Restrictions:
Termination crimp quality is dependent on the conductor profile choice and skill of the operator. Customers should
independently verify that intended termination meets quality and performance needs. Not all terminal, wire and
profile combinations will provide minimum pull force requirements, or provide an acceptable crimp form.
Doc No: ATS-638111000
Revision: B
Application Tooling
Specification Sheet
Conductor Tool
Wire Size
Section Range
AWG mm2
mm
14
2.00 2.30 - 2.50 .091 - .098
16
1.30 2.00 - 2.30 .079 - .091
18
0.80 1.60 - 2.00 .063 - .079
20
0.50 1.40 - 1.80 .055 - .071
22
0.35 1.40 - 1.60 .055 - .063
24
0.20 1.40 - 1.40 .055 - .055
▼Each application should be verified for pull force.
Insulation
Diameter Range
mm
in
3.50 - 3.99
.138 - 0.157 3.90 - 4.80
3.00 - 3.50
.118 - 0.138 3.40 - 4.80
2.49 - 3.00
.098 - 0.118 2.80 - 3.90
2.01 - 2.49
.079 - 0.098 2.30 - 3.40
1.50 - 2.01
.059 - 0.079 1.80 - 2.80
0.99 - 1.50
.039 - 0.059 1.40 - 2.00
3.99 - 4.50
.157 - 0.177 4.30 - 4.80
Release Date: 06-29-12
Revision Date: 10-22-12
Order No. 63811-1000
Pull Force Min.
▼
in
N
Lb.
222.6
50.0
133.5
30.0
89.0
20.0
57.9
13.0
35.6
8.0
22.2
5.0
Insulation Tool
Section Range
mm
in
.154 - .189
.134 - .189
.110 - .154
.091 - .134
.071 - .0140
.055 - .079
.169 - .189
Page 1 of 4
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Summary of Contents for molex ServiceGrade
- Page 1 Ideal for field repair and prototyping Available in custom packaging for customer resale Available through distribution only SCOPE Products: Molex Open Barrel Crimp Terminals, 14 to 24 AWG CRIMPING INFORMATION: Tool Profiles should be selected based on the wire AWG and insulation diameter. Conductor Tool Wire Size Pull Force Min.
- Page 2 The illustration above is a generic representation of crimp attributes and not an exact image of a particular terminal. OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool.
- Page 3 Any clamping, fixturing, or use of handle extensions voids this warranty. ServiceGrade™ crimp hand tools are low cost tools used in field repair for a limited number of terminations. If a high quality tool is required or a higher volume of terminations required, please purchase the corresponding PremiumGrade™...
- Page 4 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
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