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Related Manuals for molex 63816-1000
Summary of Contents for molex 63816-1000
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Page 1: Battery Powered Crimping Tool
Battery Powered Crimping Tool Battery Powered Crimping Tool Operation Manual Order No. 63816-1000 (115V) Order No. 63816-1050 (230V) Description Operation Maintenance UNCONTROLLED COPY Order No: TM-638161000 Release Date: 04-03-13 Page 1 of 21 Revision: D Revision Date: 12-16-15... -
Page 2: Table Of Contents
Table of Contents ................................2 Section 1 ..................................6 General Description ..................................6 1.1. Features ..................................7 1.2. Principal Mechanical Parts of the 63816-1000 Battery Powered Tool................. 7 1.3. Technical Specifications .............................. 8 1.4. Delivery Check ................................8 Section 2 ..................................9 Set-Up and Adjustments ................................ - Page 3 Keep this manual available when using this tool. Replacement manuals are available for download at no charge at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.
- Page 4 Never perform any service or maintenance other than as described in this manual. Never modify, alter or misuse the equipment Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Failure to observe this precaution may result in injury and property damage.
- Page 5 Tooling Technical Assistance Molex offers tooling technical assistance for customers who may need some guidance for tooling adjustments. This support can be obtained by calling either of the two numbers listed below and asking for the Molex Tooling Group. Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global).
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Page 6: Section 1
Battery Powered Crimping Tool Section 1 General Description 1.1 Features 1.2 Principal Mechanical Parts of the 63816-1000 Battery Powered Tool 1.3 Technical Specifications 1.4 Delivery Check UNCONTROLLED COPY Order No: TM-638161000 Release Date: 04-03-13 Page 6 of 21 Revision: D... -
Page 7: Features
Description The Molex Battery Powered Tool is designed to crimp large terminals with the use of interchangeable crimp heads and die kits. This tool has a trigger actuated retraction system which returns the crimping dies to the starting position after the maximum force is reached. -
Page 8: Technical Specifications
Stroke Length 18.00mm (.709”) 1.4. Delivery Check Carefully remove the Battery Powered Tool from its shipping container and determine that the following items are included in the package. For the 63816-1000 (115V): 63816-1000 Battery Crimping Tool 63816-1002 Battery (2) 63816-1010... -
Page 9: Section 2
Battery Powered Crimping Tool Section 2 Set-Up and Adjustments 2.1. Set-up 2.2. Operation 2.3. Preventive Instructions UNCONTROLLED COPY Order No: TM-638161000 Release Date: 04-03-13 Page 9 of 21 Revision: D Revision Date: 12-16-15... -
Page 10: Set-Up
Battery Powered Crimping Tool 2.1 Set-Up Installing the Crimp Head WARNING : Remove the battery from the crimping tool before installing and removing the crimp head. CAUTION: Do not try to remove the crimp head if it is closed or under pre-load. 1. -
Page 11: Operation
Battery Powered Crimping Tool 2.2 Operation 1. Insert the terminal into the crimp profile. See Figure 2-3. 2. Press the operating switch until the lower crimp die set drives upward and holds the terminal in position. Be careful not to crimp the terminal before loading the wire. See Figure 2-4. TERMINAL IN CRIMP TERMINAL... -
Page 12: Preventive Instructions
Battery Powered Crimping Tool 2.3 Preventive Instructions WARNING: Do not dispose of the battery in a fire. It will vent fumes and may explode. Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris WARNING Inspect tool and dies before use. -
Page 13: Section 3
Battery Powered Crimping Tool Section 3 General Terminal Specifications and Crimping Operation 3.1. Scope 3.2. Crimping terminals UNCONTROLLED COPY Order No: TM-638161000 Release Date: 04-03-13 Page 13 of 21 Revision: D Revision Date: 12-16-15... -
Page 14: Scope
These documents are called the Application Tooling Specification (ATS) Sheets. These come with complete Module Crimp Heads. If another copy is needed search on the www.Molex.com for the hand tool order number desired. In the section Specification & Other Documents click on the Application Tooling Specification (PDF) (ATS-EN). -
Page 15: Section 4
Battery Powered Crimping Tool Section 4 Preventive Maintenance Periodic Cleaning Battery and Battery Charger Disposal Warranty UNCONTROLLED COPY Order No: TM-638161000 Release Date: 04-03-13 Page 15 of 21 Revision: D Revision Date: 12-16-15... -
Page 16: Periodic Cleaning
This tool is basically maintenance free, only the bolt joints at the crimping head have to be oiled regularly. Before use: 1. Inspect dies for wear or damage such as cracks, gouges, or chips. 2. Inspect the tool for damage or leaks. If damage is detected, return the tool to a Molex representative for inspection. After use: 1. -
Page 17: Battery And Battery Charger
Failure to observe these precautions may result in injury or property damage. The 63816-1000 Crimping Tool is supplied with two batteries and a battery charger. New batteries must be charged before use. The charging unit is run with a nominal voltage of 115V or 230V (for Europe) and a frequency of 50-60Hz. -
Page 18: Disposal
This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. After one year Molex recommends the crimping tool be returned to a Molex representative for inspection. Only the heads of the crimping tool are permitted to be changed by the operator. -
Page 19: Section 5
Battery Powered Crimping Tool Section 5 Parts List, Assembly Drawings, and Troubleshooting 5.1. Parts List and Assembly Drawing 5.2. Troubleshooting UNCONTROLLED COPY Order No: TM-638161000 Release Date: 04-03-13 Page 19 of 21 Revision: D Revision Date: 12-16-15... -
Page 20: Parts List And Assembly Drawings
5.1 Parts List and Assembly Drawings Item Order No Description Quantity 63816-1000 or 63816-1050 Battery Powered Tool (110 V) or Battery Powered Tool (220 V) 63816-1002 Battery Unit 63816-1010 or 63816-1060 Battery Charger (110 V) or (220 V) Not Shown... -
Page 21: Troubleshooting
Contact a Molex representative. Dies stop Charge or replace battery unit. Battery charge is low. during operation Visit our Web site at http://www.molex.com UNCONTROLLED COPY Order No: TM-638161000 Release Date: 04-03-13 Page 21 of 21 Revision: D Revision Date: 12-16-15...
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