molex 63828-0200 Manual

molex 63828-0200 Manual

Hand crimp tool for micro-fit 3.0 crimp terminals

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Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
Order Number
63828-0200

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator with wire stop holds terminals in the proper crimping
position
Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270
(110 V) or 63816-0280 (220 V) with the use of the 63816-0800 Crimp Head
Many different tool kits can be used with a single Battery Powered Crimp Tool
This tool is IPC/WHMA A-620 Class 2 compliant (see Scope table)
This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: Micro-Fit 3.0 Crimp Terminals, 0.75mm
Terminal
Terminal
Series No.
Order No.
43030
43030-0038
43031-0021
43031
43031-0022
(3)
43031-0023
45807-0003
45807
45807-0005
203951
203951-0001
►Insulation Diameter Notes
(1) Insulation OD range for optimum (IPC/WHMA-A-620 Class 2) insulation crimps
(2) Insulation OD range for the terminal product design
Terminal Locator Note
(3) Separate terminal locator is needed for 43031 series (see page 2). If locator is missing it can be ordered (see page 7)

DEFINITION OF TERMS

BELL
MOUTH
CUT-OFF
TAB
CONDUCTOR
Doc. No: ATS-638280200
Revision: C
Application Tooling Specification
Wire Size
IPC/WHMA-A-620 (1)
AWG
mm²
18
0.75
1.60-1.85
18
18
STRIP LENGTH
CONDUCTOR
BRUSH
CRIMP
Release Date: 03-15-16
Revision Date: 06-18-19
2
and 18 AWG (UL1061) wires.
►Insulation Diameter
mm
In.
.063-.073
0.90-1.85
SEAM
INSULATION
CRIMP
UNCONTROLLED COPY
Strip Length
Terminal (2)
mm
In.
mm
.035-.073
2.54-2.92
BEND UP
BEND
DOWN
Type 4D
In.
.100-.115
ROLL
TWIST
Page 1 of 7

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Summary of Contents for molex 63828-0200

  • Page 1 Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals Order Number 63828-0200 Application Tooling Specification Type 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator with wire stop holds terminals in the proper crimping position ...
  • Page 2 4. Molex does not repair hand tools. See warranty on page 7. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased.
  • Page 3 Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects because damage can occur to the tool frame or crimp dies. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 4 Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. WIRE 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location.
  • Page 5 Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals 3. Flip the upper tooling to the opposite side and replace the M3 BHCS. Make sure the MATCH UP MARKS small markings on the front and back of the hand tool frame match up and are on the outside of the hand tool frame.
  • Page 6 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only.
  • Page 7 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: ATS-638280200...

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