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Summary of Contents for Nussbaum HF 3S 12000
- Page 1 Operating manual | Inspection book including spare parts list Version: USA Manual date: 13.01.2020 POWER LIFT HF 3S 12000 Serial No.: Made Germany...
- Page 2 OPI-POWER LIFT HF 3S 12000-V1.0-EN...
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Page 3: Table Of Contents
Selection of anchors ..........39 Hydraulic plan ............16 Safety inspection ..........40 Hydraulic connection plan ........17 Electrical circuit diagram ........18 Single safety inspection before commissioning .. 41 Regular safety inspection and maintenance ..42 Spare parts list OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 5: General Informations
The Owner/Employer shall establish procedures to The HF 3S 12000 are a hydraulic asymmetric two- periodically inspect the lift in accordance with the post Lift with a lifting capacity of 12000 pounds. The lift manufacturer’s instructions or ANSI/ALOIM:2008... -
Page 6: Lift Operator Responsibilities
• Shall not allow unauthorized personnel to operate • For unusual vehicles you may choose to instruct the Lift. the user to contact Nussbaum for lifting advice. • The main electrical switch must be switched off and locked out or tagged out according to OSHA... -
Page 7: Safety Devices
Save these instructions! Safety devices Nussbaum has designed several saftety features into each Lift to ensure safe and efficient opera- tions under a variety of conditions. Warranties will be voided and dangerous working conditions exist if any of the listed devices are altered or disabled. -
Page 8: Safety Labels Affixed To Lift
Automotive Lift Institute, PO Box 85, Cortland, NY 13045. These labels are protected by Automotive Lift Institute, PO Box 85, Cortland, NY 13045. These labels are protected by copyright. copyright. www.autolift.org © 2006-2017 ALI/WL101 www.autolift.org © 2006-2017 ALI/WL101 OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 9: Protocols
TÜV specialists) that may inspect and assess due to their education and experience with lifts. They are knowledgeable in the appropriate work safety and accident prevention regulations. • Specialists (competent people) are people who have sufficient knowledge and experience with lifts and have participated in a special factory training by the lifts manufacturer. OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 10: Set Up Protocol
_________________________ _____________________________________________ _________________________ Date Name, operating company and company stamp Operating company signature _________________________ _____________________________________________ _________________________ Date Name, specialist Signature of specialist Service partner: _________________________________________________________________________ Stamp *) See enclosed anchor manufacturer sheet OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 11: Transfer Protocol
_________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name, specialist Signature of specialist Service partner: _________________________________________________________________________ Stamp OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 12: System Master Sheet
System master sheet Manufacturer Otto Nussbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Purpose The lift is a lifting tool for raising motor vehicles in normal workshop operation. A total weight of max. 12000 lbs (5000 kg). Single loading of the carrier arm may not occur. Set up of the standard lift in explosion endangered workshops and humid spaces (e.g. washing halls) is prohibited. This is only possible with custom equipment. Lift operation is done directly on the operating column. -
Page 13: Technical Information
3450 rpm Oil pump conveying 1.5 GPM (≈ 5.6l / min.) power Operating pressure approx. 240 bar with nominal load Pressure relief valve approx. 250 bar with nominal load Oil container filling approx. 2,6 GAL colume Noise level L ≤ 70 dB On-site connection Fuse 16 Amps slow- blow/5x2.5 mm² accord- ing to VDE regulations OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 14: Data Sheet
Data sheet OPI-POWER LIFT HF 3S 12000-V1.0-EN... - Page 15 Clearance around the lift recommended clearance above the lift, if there is no specification in the datasheet recommended clearance around the lift 2 0 " 2 0 " OPI-POWER LIFT HF 3S 12000-V1.0-EN...
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Page 16: Hydraulic Plan
BALL VALVE 983700 CHECK VALVE 000JL21150-SB15 JL NT BLOCK ASSY. LINE BREAK SAFETY DEVICE 1.1. 155211 PRESSURE RELIEF VALVE 983629 LOWERING BRAKE K1/K2 230HL22301 CYLINDER K 15L/MIN ¼” F1/F2 230HL22351 CYLINDER F 117874 CLOSING SCREW OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 17: Hydraulic Connection Plan
DKOL STRAIGHT, DKOL90 DKOL STRAIGHT, DKOL90 2 1 PC 982192.1 HOSE 2SC DN06X5100, 5 1 PC 981505.1 HOSE 2SC DN06X3100, DKOL BOTH STRAIGHT DKOL BOTH STRAIGHT 3 2 PCS 982190.1 HOSE 2SC DN06X7050, DKOL BOTH STRAIGHT OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 18: Electrical Circuit Diagram
These plans were generated on a CAD system. To keep plans to the current state, we ask that you re- quest Nussbaum to make the changes. These circuit diagrams are intellectual property. They may not be given to third parties or repro- duced without our permission! Rights to make changes are retained. - Page 19 OPI-POWER LIFT HF 3S 12000-V1.0-EN...
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Page 24: Installation
Section 1.5 before first operation! To prevent operation by unautho- rised personnel, secure the main switch (15) after the working height is reached. Operating elements 15 Main switch 16 Button for placing in the handle, alternative CE-Stop button OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 25: Positioning The Vehicle
• Both lift rails are now at the same height. lifting arm and raising the vehicle. • The lifting arm block (20) must be ratcheted in af- ter the fixture point has been reached. OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 26: Lowering The Vehicle
Possible causes: Remedy: People may not stand in the hazard- ous area around the lift. No power supply Check the power supply Only 2 phases active Do an on-site check with a qualified electrician OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 27: Moving Onto An Obstacle
• The lowering process must be continuously ob- served. • Release the operating lever (9) to stop or if there is a danger. • Lower the lift to the lowest position. OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 28: Maintenance And Care Of The System
Value is placed on long lifetimes and safety in the according to the following plan. For intensive oper- development and production of Nussbaum prod- ation and higher degree of contamination shorten ucts. To guarantee the safety of the operator, prod- the service interval. -
Page 29: System Maintenance Plan
During assembly and maintenance always check the condition of electrical lines. All cables and lines must be secured so they cannot be crushed, kinked or contact any moving assembly. Clean with Visual in- Spray Lubricate compressed Clean Inspect spection OPI-POWER LIFT HF 3S 12000-V1.0-EN... - Page 30 Lift owner / for wear. After cleaning, grease with a multi-purpose 2 x / 12 employer grease. Trained ser- Check the lifting arm block and gear for wear. 1 x / 12 vice personnel Exchange both components if there is visible damage. OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 31 All weld seams must have a visual inspection. Stop Trained ser- 1 x / 12 the system and contact the manufacturer if there are vice personnel cracks or breaks in weld seams.. 1 x / 12 Check all available safety devices for function. OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 32 The required oil volume and type is to be taken from the technical data. After filling, the hydrau- lic oil must be between the upper and lower marking on the oil dipstick, or approx. 2,5 cm below the oil fill- ing opening. Dispose of the old oil according to regulations to the intended location (district offices, environmental pro- tection office or commercial regulatory office has the obligation to disclose about disposal points). OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 33 1 x / 12 Increased demands e.g. by vice personnel • Increased usage times e.g. multi-shift, short cycle times and pressure impulses. • Increased exterior and interior (due to media) influ- ences which significantly reduce the lifetime of the hose lines. Recommended exchange intervals: 6 years (operation duration including max. 2 years storage time) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
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Page 34: Cleaning And Care Of The Lift
Open air foundations must be made to frost depth. Before switching on the main switch (15), care- fully check that humidity has not penetrated The operating company of the lift is solely re- into powered components. sponsible for the set up location. OPI-POWER LIFT HF 3S 12000-V1.0-EN... - Page 35 • The base plates (2) are also to be supported with suitable underlays (thin metal strips) to ensure precise vertical set up and contact between the base plate and the floor. • Tighten the anchors using a torque wrench. 6 Cover for riser extension (optional) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 36 • The lift rails can be lifted at different times! • Hang in the lifting arms and secure them (see 8.2). • Push the operating lever forwards and raise the lift to its uppermost end position. OPI-POWER LIFT HF 3S 12000-V1.0-EN...
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Page 37: Lifting Arm Assembly
Air trapped in the system must be completely removed first. • Afterwards lower the lift to its lowest position. Pull the operating lever (9) and hold it until the lifting arm is completely lowered. View from below 14 Set screws OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 38: Commissioning
• Assemble the lift according to the procedure during assembly and anchoring before first com- missioning. Use new anchors. The old anchors are no longer fit for purpose! Before re-commissioning, a safety inspection must be done by a specialist (use the regular safety in- spection form). OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 39: Selection Of Anchors
Total length (mm) Thread piece number Observe necessarily the installation description of the dowel manufacturer. Use longer dowels with version with floor pavement and tiles. It is possible to use equivalent injections dowels (with license) of other manu- facturer but observe their regulations. OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 40: Safety Inspection
This inspection book contains forms with a detailed inspection plan for safety inspections. Please use the appropriate form, record the condi- tion of the inspected lift and leave the completed form in this inspection book. OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 41: Single Safety Inspection Before Commissioning
Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN... -
Page 42: Regular Safety Inspection And Maintenance
Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN... - Page 43 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 44 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 45 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 46 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 47 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 48 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 49 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 50 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 51 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 52 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 53 Spare parts list POWER LIFT HF 3S 12000 Made Made Germany Germany...
- Page 54 COVER PANEL FOR E-SET 250HLNT09330 CROSS-BEAM COMPLETE 250HLNT21103 COVER 235TTKAS08055 TELESCOPE MOUNT COMPLETE 260HL25042 COVER 250SLH08401 LIFTING ARM 1 COMPLETE 250HLNT05048 BRACKET (USA) 250SLH08451 LIFTING ARM 2 COMPLETE 250HLNT03751 CONTROL BOX 000STA03600 UNIVERSAL CONTROL WITH CIRCUIT BOARD (HLNT) OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 55 20.xx Lift column 250HLNT05701_3 07.05.19 260SHL05030 INSERT ASSY. 250HLNT05541 HOLDER 250HLNT05703 LIFT COLUMN, WELDED PART 9SEM05X010ZN FLANGED BUTTON 260HL05042 COVER HEAD SCREW OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 56 30.8 9DFD-222SL02ZN PRESSURE SPRING 165MM 30.3 9934-M12 HEXAGONAL NUT 30.9 250SL08050 JOINT BOLTS 30.4 9933-M12X40 HEXAGONAL SCREW 30.10 250HDL06013 SLIDING PART 30.5 9471-40X1_75 SAFETY RING 30.11 250HLNT06088 SLEEVE 30.6 91481-3X24 TENSIONING PIN 30.12 970008 SAFETY CAP OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 57 STOP PLATE 1 250SLH08243 PUSHER 250SLH08246 STOP PLATE 1 971412-AM8X1 BALL LUBRICATION NIPPLE 250SL28039 GEARED BLOCK 91-10X32 TAPER PIN 250SLH08197 GEARED BLOCK 9125_1-A17 WASHER 250SLH08176 LOCKING WASHER 9933-M8X30 HEXAGONAL SCREW 250SLH08274 CARRYING ARM STUD FRONT OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 58 STOP PLATE 1 250SLH08243 PUSHER 250SLH08246 STOP PLATE 1 971412-AM8X1 BALL LUBRICATION NIPPLE 250SL28039 GEARED BLOCK 91-10X32 TAPER PIN 250SLH08197 GEARED BLOCK 9125_1-A17 WASHER 250SLH08176 LOCKING WASHER 9933-M8X30 HEXAGONAL SCREW 250SLH08274 CARRYING ARM STUD FRONT OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 59 50.15 250HLNT09334 COVER 50.6 9125_2-A10_5 WASHER 50.16 230HLNT05722 CROSS-BEAM 50.7 9125_1-A6_4 WASHER 50.17 250HLNT09331 CROSS-BEAM 50.8 9985-M4 HEXAGONAL NUT DIN 985 50.18 230HLNT05719 HINGE 50.9 9912-M10X16 CYLINDER SCREW 50.19 990322 BUTTON 50.10 9912-M10X16 CYLINDER SCREW OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 60 60.xx Switch box 000STA03600-2 05.07.19 OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 61 70.xx Unit 240HLNT21570_2 21.10.19 240HLNT21560 CASE ASSY. 240HLNT01580 HYDRAULIC INSERT ASSY. 240HLNT01582 HOOD USA ASSY. 240SLK01100 BOSCH UNIT USA (LEVER) 000STA11580 LEVER ASSY. OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 62 250SLH06019 LATCH 9125_ 1-A8_4 WASHER 260SHL05037 RATCHET LEVER 94 71-10X1 CIRCLIP 9SEM06X008ZN FLANGED BUTTON HEAD SCREW 9912-M4X25 CYLINDER SCREW 9934M4ZN HEXAGONAL NUT 9912-M8X1X16 CYLINDER SCREW 9934M6ZN HEXAGONAL NUT 260SHL05038 BOLTS 9125_4_3ST U-WASHER 972938 RUBBER BUFFER OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 63 Cylinder complete 250HLNT02500_2 09.07.19 250HLNT02502 CYLINDER F ASSY. (USA) 250HLNT32370 ANTI-TWIST SAFETY 250HLNT02501 CYLINDER K ASSY. (USA) 982253 SCREW FITTING OPI-POWER LIFT HF 3S 12000-V1.0-EN...
- Page 64 Dealer address/phone: Nussbaum Automotive Solutions, LP • 1932 Jordache Court • Gastonia, NC 28052 www.nussbaum-usa.com • E-Mail: warranty@nussbaum-usa.com Fax: 1-704-864-2476 Service Hotline International: +49 180-5 288 911 OPI-POWER LIFT HF 3S 12000-V1.0-EN_012020 - Artikelnummer: 975538...
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