Nussbaum MCS 7500 Operating Instruction And Documentation
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Nussbaum MCS 7500 Operating Instruction And Documentation

Nussbaum MCS 7500 Operating Instruction And Documentation

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MCS 7500
Flex RC Bluetooth
Date 01/2007
Manual date: 17.01.2007
Operating Instruction and Documentation
Serial number:...........................................
Retailer address / phone
Nußbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier
Tel: +49(0)7853/8990 Fax: +49 (0)7853/ 8787//
E-mail:info@nussbaum-lifts.de//http://www.nussbaum-lifts.de

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Summary of Contents for Nussbaum MCS 7500

  • Page 1 MCS 7500 Flex RC Bluetooth Date 01/2007 Manual date: 17.01.2007 Operating Instruction and Documentation Serial number:........... Retailer address / phone Nußbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier Tel: +49(0)7853/8990 Fax: +49 (0)7853/ 8787// E-mail:info@nussbaum-lifts.de//http://www.nussbaum-lifts.de...

  • Page 2: Table Of Contents

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Contents Foreword ......................... 3 Record of handing over ................... 5 1.Introduction......................6 1.1 Installation and check of the automotive lift ............6 1.2 Information of Warning ..................6 2.Master document..................... 7 2.1 Lift–manufacturer....................7 2.2 Application ......................

  • Page 3: Foreword

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Foreword Nußbaum-Lifts are a result of long-standing experiences. The high quality and the superior concept guarantee them reliability, a long lift time and the economic business. To avoid unnecessary damages and dangers, read the operating instruction attentive and observe the contents.
  • Page 4 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) As far as required and ordered by regulations personal protective equipment is to be used All safety- and danger-hints at the lift are to be observed! Spare parts must comply with technical requirements laid down by the manufacturer.

  • Page 5: Record Of Handing Over

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Record of handing over The mobile column lift MCS 7500 with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out from an erector of the lift-manufacturer or from a franchised dealer (competent person).

  • Page 6: Introduction

    1.Introduction The document ”Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the MCS 7500. To furnish proof of installation of the automotive lift the form ”Record of Installation” must be signed and returned to the manufacturer.

  • Page 7: Master Document

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) 2.Master document 2.1 Lift–manufacturer Otto Nußbaum Hebetechnik GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Germany 2.2 Application The mobile column lift is a lifting device for raising heavy vehicles (Truck, Bus...) The maximum capacity of one mobile column lift amount 7500 kg.

  • Page 8: Declaration Of Conformity

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) 2.4 Declaration of conformity - 8 -...

  • Page 9: Technical Information

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) 3.Technical Information 3.1 Technical ratings Capacity of one mobile column lift 7500 kg Lifting time approx. 70 sec. with load Lowering time approx. 55 sec. with load Lifting height 1650 mm Line voltage...
  • Page 10 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) CE-STOP • The automotive lift stops automatically approx. 250 mm before the lowest position. Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift.
  • Page 11 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) 3.3 Datasheet - 11 -...

  • Page 12: Safety Regulations

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) 4.Safety regulations When using automotive lifts the German safety regulation BGG945: Examine of automotive-lifts; BGR260 Using automotive-lifts; (VBG14) must be observe adhered to. Especially the following regulations are very important: • The max. capacity of one mobile column lift is 7500 kg.

  • Page 13: Putting Into Operation

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) pic.2 5.2 Putting into operation • Check the emergency stop buttons. All must be unlocked. • Watch the bars of the battery charge control; the must be minimum at 60%. If not, recharge battery first.

  • Page 14: Lifting The Vehicle (Mode Synchronous)

    5.3 Lifting the vehicle (mode synchronous) • Block the vehicle against rolling, put into gear. • Position the MCS 7500 to the wheels and let it down with the hand lever. If necessary use the additional supports. pic 4: Rim diameter 11“ –22“...
  • Page 15 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) pic 4a: secure the adjustable lifting arms with bolt and clamp before working with the MCS • Observe the wheel position in the MCS (see pic. 5 and 6). Wrong Correct •...

  • Page 16: Lowering The Vehicle (Mode Synchronous)

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) It is only allowed to lift or to lower the MCS with load. Otherwise a MCS without load can cause an unequal. After it, this MCS switch-off the complete system and the red light (disturbance) is lighting.
  • Page 17 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) It is possible to move the MCS in the single-mode. This is necessary to reach the different levels of the pick-up points. pic 9: Through this measure, it is possible to raise the vehicle horizontally.

  • Page 18: Single-Mode „Lowering

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) pic 11: synchronous mode “lifting” • Lift the vehicle on the working height • Observe the complete process. 5.6 Single-Mode „Lowering“ • Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift.
  • Page 19 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) It is possible one MCS and the MCS at the opposite side to raise and to lower, together. (axle-mode). This is necessary to dismounting heavy parts (motor, axle, set of gears. Every MCS is equipped with photoelectric. Transmitter and receiver see pic.13).

  • Page 20: The Key-Operated Switch Function

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) • Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift. • Lower the axle on the working height or the lowest position.

  • Page 21: Troubleshooting

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) 6.Troubleshooting If the lift does not work properly, the reason for this might be quite simple. Please check the lift for the potential reasons mentioned on the following pages. If the cause of trouble cannot be found, please call the technical service.

  • Page 22: Procedure Of The Emergency Lowering

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Reasons, that can make an emergency lowering necessary, are a defect of the electric system or disturbances of the valves, etc. In case of power-failure or defective Valves there is the possibility through suitable tools to lower the lift in the lowest position, so that the vehicle can be driven off.

  • Page 23: Reset The Mcs After An Emergency Lowering

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Observe the complete emergency lowering process. Do not work with the lift until the defective parts are changed. You can only work again with the automotive-lift, if it is in a safety-related perfect condition.

  • Page 24: Inspection And Maintenance

    Check the Battery of the controller (ASC). The Battery has a working life at notmal business between 4 ½ - 5 Years (manufacturers statement). To avoid a permanent data-loss through an empty battery, the ASC must be sent for after 4 years into the nussbaum headquarter. Please contact your service partner.

  • Page 25: Cleaning Of The Mcs

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) pic 19: 7.2 Cleaning of the MCS A regular and appropriate maintenance served the preservation of the lift. It can be a prerequisite for claims at possible corrosion. The best protection for the lift is the regular cleaning of dirt of all manner.

  • Page 26: Security Check

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) 8.Security check The security check is necessary to guarantee the safety of the lifting during use. It has to be performed in the following cases: 1. Before the initial operation, after the first installation Use the form “First security check before initiation”...

  • Page 27: Position Of The Columns

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) 9.3 Position of the columns Master column Cable for charging the Battery - 27 -...

  • Page 28: First Security Check Before Installation

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) First security check before installation Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........

  • Page 29: Regular Security Check And Maintenance

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Regular security check and Maintenance Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........
  • Page 30 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Regular security check and Maintenance Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........
  • Page 31 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Regular security check and Maintenance Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........
  • Page 32 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Regular security check and Maintenance Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........
  • Page 33 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Regular security check and Maintenance Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........
  • Page 34 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Regular security check and Maintenance Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........
  • Page 35 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Regular security check and Maintenance Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........
  • Page 36 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Regular security check and Maintenance Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation..........

  • Page 37: Extraordinary Security Check

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Extraordinary security check Filling out and leave in this manual Serial-number:_________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Function „Sychronous-mode“......

  • Page 38: Hydraulic Diagram Drawing

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Hydraulic diagram drawing - 38 -...
  • Page 39 Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Hydraulic parts list Pos. Description order number oil tank filter 980012 gear pump 980486 sub oil motor 992100 oil level gauge 980098 hydraulic block complete 99 540 07 005 pressure relief valve...

  • Page 40: Electrical Diagram Drawing

    Operating Instruction and Documentation MCS 7500 Flex (Bluetooth) Electrical diagram drawing - 40 -...
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