Related Manuals for Nussbaum TOP LIFT TSK 12000 DJ
Summary of Contents for Nussbaum TOP LIFT TSK 12000 DJ
- Page 1 Operating manual | Inspection book Including spare parts list Version: USA Manual date: 05.05.2020 TOP LIFT TSK 12000 DJ TOP LIFT 2.50 TTKAS DG Serial No.:...
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Page 3: Table Of Contents
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Contents 1 General informations ......................4 1.1 Lift purpose ........................4 1.2 Liability ..........................4 1.3 Owner/Employer responsibilities ................... 4 1.4 Lift operator responsibilities ................... 5 1.5 Safety regulations ......................6 1.6 Safety devices ......................... -
Page 4: General Informations
Important safety instructions – Save these instructions 1.1 Lift purpose Nussbaum lifting systems are the result of over 35 years’ experience in the automotive lifting industry. The high quality and superior concept ensures reliability, a long Lift life- time, and a strong economic business solution for your automotive lifting needs. -
Page 5: Lift Operator Responsibilities
• Shall ensure that loose screws, nuts, and bolts are firmly tightened after mainte- nance. • Shall not modify the Lift without written consent of Nussbaum. • Shall ensure that these instructions are maintained and available to all personnel that install, use or maintain the lift. This document contains important information about installation, operation, and maintenance of the automotive Lift. -
Page 6: Safety Regulations
• No one is to occupy a vehicle during any phase of Lift operation. • No one is to climb onto the automotive Lift when in a raised position. • For unusual vehicles you may choose to instruct the user to contact Nussbaum for lifting advice. -
Page 7: Safety Devices
Save these instructions! 1.6 Safety devices Nussbaum has designed several saftety features into each Lift to ensure safe and effi- cient operations under a variety of conditions. Warranties will be voided and danger- ous working conditions exist if any of the listed devices are altered or disabled. -
Page 8: Safety Labels Affixed To Lift
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 1.7 Safety labels affixed to lift Read all labels and verify that all authorized users fully understand the meaning of each caution /warning / safety instruction. Do not remove or deface safety labels from the lift. - Page 9 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ - 9 -...
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Page 10: Protocols
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 1.8 Protocols Technical documentation contains important information for safe operation and for retaining functional safety of the lift. • To verify lift set up, the assembly protocol form is to be completed, signed and sent to the manufacturer. - Page 11 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Set up protocol After successful set up, complete this form fully, sign it, make a copy and send the original to the manufacturer within a week. The copy remains in the inspec- tion book.
- Page 12 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Transfer protocol The lift with serial number........was set up on ........at (company name)......... in............checked for function and safety and put into operation. The following listed people (operators) were trained to handle the lift after it was set up by a trained assembler of the manufacturer or a contract partner (specialist).
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Page 13: Lift Master Forms
2.2 Purpose The Nussbaum lift TSK 12000 is for raising vehicles in normal workshop operations with a total weight of 12000 lbs (5000 kg). The set up of the standard lift is not permitted in explosion endangered work shops. -
Page 14: Technical Information
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 3. Technical information 3.1 Technical data Load bearing capacity: 12.000 lbs (5000 kg) Loading a lifting arm: A single load from only one lifting arm may not happen Lift time approx. -
Page 15: Data Sheet
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 3.2 Data sheet - 15 -... - Page 16 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ - 16 -...
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Page 18: Hydraulic Plan
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 3.3 Hydraulic plan - 18 -... - Page 19 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Hydraulic parts list SPX 240 POWER UNIT 000jl31150-1x24V-SB15 Block 155211 PRESSURE RELIEF VALVE 982070 2/2 WAS SEAT VALVE 983700 NON RETURN VALVE 983629 FLOW CONTROL VALVE 975535 LOCKING SCREW 250TTKAS02100-30 PLUNGERCYLINDER WITH RESTRICTOR 0.8 mm...
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Page 20: Pneumatic Plan
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 3.4 Pneumatic plan - 20 -... -
Page 21: Electrical Circuit Diagram
These plans were generated on a CAD system. To keep plans to the current state, we ask that you request Nussbaum to make the changes. These circuit diagrams are intellectual property. They may not be given to third parties or reproduced without our permission! Rights to make changes are retained. - Page 22 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ - 22 -...
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Page 26: Installation
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Installation The installation of the Lift is performed by manufacturer trained technicians or by the manufacturer’s distribution partner. The Lift owner may use their trained mechanics to install the Lift. The installation must be performed according to the following regu- lations: •... - Page 27 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Shipping / parts list QUAN- POS ITEM NAME ITEM CODES LOCATION TITY POWER UNIT WITH HOLDER AND 235TSK01470 STICKER "OIL FILLING" CONTROL UNIT WITH REAR PLATE, 250TTKAS03100 NAMEPLATE AND WEIGHT STICKER...
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Page 28: Operating Instructions
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Operating instructions When handling the lift, it must absolutely comply with safety regulations. Carefully read the safety regulations in Section 4 before first operation! After raising the arms, we recommend, to always park them into the locking mechanism. -
Page 29: Lowering The Vehicle
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ • Lift the vehicle. Push the "Lift" button on the operating unit. • Check that the swivel arm safety is latched in on all lifting arms. • Raise the lift to the desired working height. -
Page 30: Behaviour In Cases Of Error
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 6. Behaviour in cases of error Defective operational readiness of the lift may be due to a simple error. Check the system for the listed sources of error. If the error cannot be removed after an inspection to the named causes, then inform customer service or your dealer. - Page 31 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 6.2.1 Defect of the hydraulic valve If there is a defect in the hydraulic valve there is still the option of moving the lift to its lowest position so the vehicle can be drive off the lift.
- Page 32 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 6.2.2 Defect of the Pneumatic valve If there is a defect on a pneumatic valve the safety latches cannot be opened. However there is still the option of opening the valve using a hand pump or compressor.
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Page 33: Maintenance And Care Of The Lift
Value is placed on long lifetimes and safety in the development and produc- tion of Nussbaum products. To guarantee the safety of the operator, product reliability, low running costs, keep the warranty and also the long-lifetime of the product, proper set up and operation is just as important as regular maintenance and sufficient care. -
Page 34: Lift Maintenance Plan
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 7.1 Lift maintenance plan - 34 -... - Page 35 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ - 35 -...
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Page 38: Cleaning The Lift
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 7.2 Cleaning the lift A regular and expert clean helps retain the value of the lift. Additionally, it can also be a pre-requisite for the preservation of guarantee claims for any eventual corrosion damage. -
Page 39: Assembly Of The Lift
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ • An on-site electrical connection of 1 ~/N + PE, 230V, 60Hz is to be provided. The supply line is to be correspondingly secured on-site. The connection point is located on the electrical boxes. -
Page 40: Safety Inspection
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 9. Safety inspection The safety inspection is required to guarantee operational safety of the lift. It is to be done: 1. before first commissioning after setting up the lift use the "single safety inspection" form 2. -
Page 41: Single Safety Inspection Before Commissioning
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 9.1 Single safety inspection before commissioning Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label.......... -
Page 42: Regular Safety Inspection And Maintenance
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 9.2 Regular safety inspection and maintenance Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label.......... - Page 43 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Regular safety inspection and maintenance Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label....................
- Page 44 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Regular safety inspection and maintenance Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label....................
- Page 45 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Regular safety inspection and maintenance Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label....................
- Page 46 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Regular safety inspection and maintenance Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label....................
- Page 47 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Regular safety inspection and maintenance Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label....................
- Page 48 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Regular safety inspection and maintenance Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label....................
- Page 49 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Regular safety inspection and maintenance Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label....................
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Page 50: Exceptional Safety Inspection
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 9.3 Exceptional safety inspection Complete and leave in the inspection book Defect Retest Test step missing Remarks ----------------------------------------------------------------------------------------------------------------------------------------------- Quick operating manual ........ .......... Warning label....................... -
Page 51: Spare Part List
Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 10. Spare part list - 51 -... - Page 52 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ - 52 -...
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- Page 56 Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ Nussbaum Automotive Solutions, LP 1932 Jordache Court Gastonia, NC 28052 Fax: 1-704-864-2476 Email: warranty@nussbaum-usa.com PB_TSK-12000-DG_EN_2020-01-16.docx - Art: 975541 - 56 -...
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