Nussbaum HF 3S 8000 Operating Manual
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Nussbaum HF 3S 8000 Operating Manual

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Operating manual | Inspection book
including spare parts list
Version: USA
Manual date: 13.01.2020
POWER LIFT HF 3S 8000
Serial No.:
Made
in
Germany

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Summary of Contents for Nussbaum HF 3S 8000

  • Page 1 Operating manual | Inspection book including spare parts list Version: USA Manual date: 13.01.2020 POWER LIFT HF 3S 8000 Serial No.: Made Germany...
  • Page 2 OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 3: Table Of Contents

    Data sheet ............... 14 Hydraulic plan ............16 Single safety inspection before commissioning .. 43 Electrical circuit diagram ........17 Regular safety inspection and maintenance ..44 9.3 Exceptional safety inspection ....... 54 Installation ............23 Spare parts list OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 5: General Informations

    The Owner/Employer shall establish procedures to The HF 3S 8000 are a hydraulic asymmetric two- periodically inspect the lift in accordance with the post Lift with a lifting capacity of 8000 pounds. The lift manufacturer’s instructions or ANSI/ALOIM:2008...

  • Page 6: Lift Operator Responsibilities

    • Shall be trained to operate and use the HF 3S 8000 • No one is to occupy a vehicle during any phase Lift for its designed use. of Lift operation.

  • Page 7: Safety Devices

    Save these instructions! Safety devices Nussbaum has designed several saftety features into each Lift to ensure safe and efficient opera- tions under a variety of conditions. Warranties will be voided and dangerous working conditions exist if any of the listed devices are altered or disabled.

  • Page 8: Safety Labels Affixed To Lift

    Automotive Lift Institute, PO Box 85, Cortland, NY 13045. These labels are protected by Automotive Lift Institute, PO Box 85, Cortland, NY 13045. These labels are protected by copyright. copyright. www.autolift.org © 2006-2017 ALI/WL101 www.autolift.org © 2006-2017 ALI/WL101 OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 9: Protocols

    TÜV specialists) that may inspect and assess due to their education and experience with lifts. They are knowledgeable in the appropriate work safety and accident prevention regulations. • Specialists (competent people) are people who have sufficient knowledge and experience with lifts and have participated in a special factory training by the lifts manufacturer. OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 10: Set Up Protocol

    _________________________ _____________________________________________ _________________________ Date Name, operating company and company stamp Operating company signature _________________________ _____________________________________________ _________________________ Date Name, specialist Signature of specialist Service partner: _________________________________________________________________________ Stamp *) See enclosed anchor manufacturer sheet OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 11: Transfer Protocol

    _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name, specialist Signature of specialist Service partner: _________________________________________________________________________ Stamp OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 12: System Master Sheet

    System master sheet Manufacturer Otto Nussbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Purpose The lift is a lifting tool for raising vehicles with a total weight of 8000 lbs (3500 kg) in normal workshop oper- ation. Set up of the standard lift in explosion endangered workshops and humid spaces (e.g. washing halls) is prohibited.

  • Page 13: Technical Information

    Hydraulic system fuse against over-pressure. Technical data • Check valve Secure the vehicle against unauthorised lower- Load carrying capacity: HF 3S 8000 = 8000 lbs ing. (3500 kg) • Main switch with curtain lock device Fuse to prevent unauthorised use.

  • Page 14: Data Sheet

    Data sheet OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 15 Clearance around the lift recommended clearance above the lift, if there is no specification in the datasheet recommended clearance around the lift 2 0 " 2 0 " OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 16: Hydraulic Plan

    230SLNT02820 CYLINDER, COMMAND SIDE 155211 PRESSURE RELIEF VALVE OPERATING SIDE 982602 SB LOWERING BRAKE 230SLNT02830 CYLINDER, 10L/MIN ¼“ DOWNSTREAM SIDE 117874 CLOSING SCREW 230SLNT02850 CYLINDER, 974820 BALL VALVE DOWNSTREAM SIDE 983700 CHECK VALVE LINE-BREAK SAFETY DEVICE OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 17: Electrical Circuit Diagram

    These plans were generated on a CAD system. To keep plans to the current state, we ask that you re- quest Nussbaum to make the changes. These circuit diagrams are intellectual property. They may not be given to third parties or repro- duced without our permission! Rights to make changes are retained.
  • Page 18 OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 19 OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 20 OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 21 OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 22 OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 23: Installation

    The adjustable receiving plates are to be placed at the pointed prescribed by the vehicle manufacturer. Figure. A) The lift column must be located between the steering wheel and the car door hinges! OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 24: Lifting The Vehicle

    • After each set down of the vehicle, check the lift- ing arm positions below the fixture points again and adjust as required. • Check that there are no people or objects in the hazardous area of the lift. OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 25: Lift Synchronization

    Defective fuse Check fuses • The lowering speed can be varied seamlessly. • Once the lift is in the lowest position, push the lift- Power line interrupted Check power lines ing arms to the start position. OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 26: Emergency Discharge

    • After the lift has been set down into the latch then the lift must first be lifted (using a forklift, electrical pallet truck or similar) out of the latch so that it moves freely again. Then tie back the latch using, e.g. a cable tie. OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 27: Moving Onto An Obstacle

    Value is placed on long lifetimes and safety in the development and production of Nussbaum prod- ucts. To guarantee the safety of the operator, prod- uct reliability, low running costs, keep the warranty...

  • Page 28: Maintenance Plan

    (available for purchase directly from Oest). Trained ser- Check the lifting arm block and gear for wear. Ex- 1 x / 12 vice personnel change if there is visible damage. OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 29 1 x / 12 vice personnel Fastening class 10.9 0.08* 0.12** 0.14*** 26.2 37.2 1060 Lubricated slide friction number 0.8 MoS2 Lightly oiled slide friction number 0.12 Ensured slide friction number 0.14 screw with micro-encap- sulated plastic OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 30 • Rust is brought out by mechanical damage, wear, aggressive deposits (de-icing salt, leaking operating fluids) cleaning that is not done or incomplete. The affected areas can be treated by using a sand- ing cloth (A 280 grit). If required, post-treat the areas with a resistant material (paint etc.). OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 31 The manufacturer recommends high-quality clean hydraulic oil. The required oil volume and type is to be taken from the technical data. After filling (18), the hydraulic oil must be between the upper and lower marking on the oil dipstick, or approx. 2 cm below the oil filling opening. Dispose of the old oil according to regulations to the intended location (district offices, environmental protection office or commercial regu- latory office has the obligation to disclose about dis- posal points). OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 32 1 x / 12 Increased demands e.g. by vice personnel • Increased usage times e.g. multi-shift, short cycle times and pressure impulses. • Increased exterior and interior (due to media) influ- ences which significantly reduce the lifetime of the hose lines. Recommended exchange intervals: 6 years (operation duration including max. 2 years storage time). OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 33: Cleaning The Lift

    Then, tighten the anchor to the manufacturer recommended torque. After inspection within the anchor zone of influence (200 mm diameter) (see technical data sheet of the anchor manufacturer), if there is visible OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 34 Secure anchor connection is then guaranteed. tinuous contact between the lift and the concrete floor. Figure 22: Anchoring 1 Column 2 Base plate 3 Safety anchor • To reach a higher level of protection against hu- midity from the workshop floor, a thin PE foil should be put between the workshop floor and column OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 35 4. After setting up the lifting columns, lift the cross-connection fastened to the operating col- umn upwards and fasten to the opposite side. The hydraulic lines are placed in the cross-con- nection. OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 36 3. Connect blue to K1 of the operating column. 6. Remove existing hydraulic lines. Do not remove colour markings. 4. Cut the cover panel to length and mount. 7. Loosen and turn the T-piece and bracket visible in the figure. OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 37 (9). The lift rails can be lifted at different times! • Afterwards lower the lift to its lowest position. Pull • Hang in the lifting arms and secure them. the operating lever (9) and hold it until the lifting OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 38: Lifting Arm Assembly

    Changing the assembly location To change the assembly location the pre-conditions must be met according to the assembly guidelines. The location change is to be done according to the following sequence: OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 39 • Loosen the anchor fastenings. • Carefully transport the lift column using appropri- ate auxiliary means (e.g. crane, forklift, etc) to the new assembly location. • Assemble the lift according to the procedure during assembly and anchoring before first com- missioning. Use new anchors. The old anchors are no longer fit for purpose. OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 40 (mm) thickness of the lift-piece (mm) 0 – 100 turníng moment (Nm) Total length (mm) Thread piece number It is possible to use equivalent safety-dowels (with license) of other manufacturer but observe their regu- lations. OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 41 Total length (mm) Thread piece number Observe necessarily the installation description of the dowel manufacturer. Use longer dowels with version with floor pave- ment and tiles. It is possible to use equivalent injections dowels (with license) of other manufacturer but observe their regulations. OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 42: Safety Inspection

    This inspection book contains forms with a printed inspection plan for safety inspections. Please use the appropriate form, record the condition of the inspected lift and leave the completed form in this inspection book. OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 43: Single Safety Inspection Before Commissioning

    Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 44: Regular Safety Inspection And Maintenance

    Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 45 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 46 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 47 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 48 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 49 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 50 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 51 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 52 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 53 Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...

  • Page 54: Exceptional Safety Inspection

    Continued operation possible, remove defects by ___________________ □ No deficiencies, continue to operate ______________________________ ______________________________ Signature of specialist Operating company signature If requested to take care of deficiencies Deficiency removed on: ______________________________ ______________________________ Operating company signature (Use a new form for reinspection!) OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 55 Spare parts list POWER LIFT HF 3S 8000 Made Made Germany Germany...
  • Page 56 Cylinder operator side 1 240HLNT02550 CYLINDER FOLLOW. ASSY. 3 230SLNT02819 GROOVE NUT 2 240HLNT02540 CYLINDER COM. ASSY. 4 230SLNT22821 ANTI-TWIST SAFETY OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 57 Opposite side cylinder 1 240HLNT02550 CYLINDER FOLLOW. ASSY. 3 230SLNT02819 GROOVE NUT 2 240HLNT02540 CYLINDER COM. ASSY. 4 230SLNT22818 ANTI-TWIST SAFETY OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 58 Operator side column complete 230HLNT25001_1 23.03.2018 OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 59 230HLNT25013 OPERATOR SIDE COLUMN 240SL09008 COVER PANEL WELDED PART 230SLH09045 COVER HOOD 9934-M10 HEXAGONAL NUT 230SLH09048 COVER HOOD 9125_1-A10_5 WASHER 230SLNT05008 LIFT RAILS 9125_1-A5_3 WASHER 970010 ROSETTE 97991-M5X12 COUNTERSUNK SCREW 970721 CLOSING STOPPER 97991-M5X16 COUNTERSUNK SCREW OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 60 WELDED PART. 240SL09008 COVER PANEL 9934-M10 HEXAGONAL NUT 230SLH09047 COVER HOOD 9125_1-A10_5 WASHER 230SLH09048 COVER HOOD 9125_1-A5_3 WASHER 230SLNT05008 LIFT RAILS 97991-M5X12 COUNTERSUNK SCREW 970010 ROSETTE 97991-M5X16 COUNTERSUNK SCREW 970721 CLOSING STOPPER 97991-M5X8 COUNTERSUNK SCREW OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 61 Universal unit 240HLNT21560 CASE ASSY. 240HLNT01580 HYDRAULIC PLUG-IN UNIT ASSY. 240 HLNT01582 HOOD USA ASSY. 240SLK01100 BOSCH UNIT USA (LEVER) 000STA11580 LEVER ASSY. OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 62 FLANGED BUTTON HEAD 240HLNTK25403 OPERATING SIDE LATCH SCREW HOLDER WELDED PART 97380M03X06ZN FILLISTER HEAD SCREW 00MNG603160 MAGNET NG6 9988D012X018X1PS SHIM RING 9985-M4 HEXAGONAL NUT DIN985 96799_10ZN LOCKING WASHER 240HLNTK05429 LATCH BOLT 9912M4X20ZN CYLINDER SCREW 240HLNTK05425 RATCHET SLIDER OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 63 FLANGED BUTTON HEAD 240HLNTK25503 OPPOSITE SIDE LATCH SCREW HOLDER WELDED PART 97380M03X06ZN FILLISTER HEAD SCREW 00MNG603160 MAGNET NG6 9988D012X018X1PS SHIM RING 9985-M4 HEXAGONAL NUT DIN985 96799_10ZN LOCKING WASHER 240HLNTK05429 LATCH BOLT 9912M4X20ZN CYLINDER SCREW 240HLNTK05425 RATCHET SLIDER OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 64 225SL06036 SLIDING PIECE ET 9934-M5 HEXAGONAL NUT 225SL06038 SLIDING PIECE 9934-M6 HEXAGONAL NUT 230SLH06033 SLIDING PIECE 9982-M10 HEXAGONAL NUT 225SL06103S1 RUBBER PROFILE 9931_1-M10X45 HEXAGONAL SCREW 400MM (970194) 97991-M5X16 COUNTERSUNK SCREW 9SEM08X020ZN LINSENFLANSCHSCHRAUBE 97991-M6X16 COUNTERSUNK SCREW OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 65 DRAWBAR WELDED PART 225SL06036 SLIDING PIECE 9934-M5 HEXAGONAL NUT 225SL06038 SLIDING PIECE 9934-M6 HEXAGONAL NUT 230SLH06033 SLIDING PIECE 9982-M10 HEXAGONAL NUT 225SL06103S1 RUBBER PROFILE 9931_1-M10X45 HEXAGONAL SCREW 400MM (970194) 97991-M5X16 COUNTERSUNK SCREW 9SEM08X020ZN LINSENFLANSCHSCHRAUBE 97991-M6X16 COUNTERSUNK SCREW OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 66 Universal control with circuit board 000STA03600_1 29.05.2018 OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 67 Lifting arms 235SLNT08300_1 01.07.2014 232SL08210 T4 ARM SHORT 235SLNT08010 LONG LIFTING ARM 235SLNT08001 LONG LIFTING ARM OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 68 Lifting arms 235SL08000_1 23.10.2019 235SL08051 OPERATING SIDE LIFTING ARM 235SL08002 OPERATING SIDE LIFTING ARM SHORT LONG 235SL08052 OPPOSITE SIDE LIFTING ARM 235SL08001 OPPOSITE SIDE LIFTING ARM SHORT LONG OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 69 Lifting arms 240HLNT08000_2 18.07.2018 232NSTL28038 T4 ARM SHORT 240SPL08002 OPPOSITE SIDE LONG 240SPL08001 OPERATING SIDE LONG LIFTING ARM LIFTING ARM OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 70 Lifting arms 235HLNT08200_1 21.03.2019 235HLNT08001 OPERATING SIDE LIFTING ARM 235SL08051 OPERATING SIDE LIFTING ARM DG-MM (FLAT VERSION) SHORT 235HLNT08002 OPPOSITE SIDE LIFTING ARM 235SL08052 OPPOSITE SIDE LIFTING ARM DG-MM (FLAT VERSION) SHORT OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 71 OPI-POWER LIFT HF 3S 8000-V1.0-EN...
  • Page 72 Dealer address/phone: Nussbaum Automotive Solutions, LP • 1932 Jordache Court • Gastonia, NC 28052 www.nussbaum-usa.com • E-Mail: warranty@nussbaum-usa.com Fax: 1-704-864-2476 Service Hotline International: +49 180-5 288 911 OPI-POWER LIFT HF 3S 8000-V1.0-EN_012020 - Artikelnummer: 975537...

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