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2.60 HL SST
Automotive-Lift date: 01/2010
Manual date: 15.03.2012
Operating instructions and documentation
Serial-number:............................................
Retailer address / phone
Made in Germany
Otto Nußbaum GmbH & Co.KG//Korker Straße 24D-77694 Kehl-Bodersweier
Tel: +49(0)7853/8990 Fax: +49(0)7853/8787
E-mail: info@nussbaum-lifts.de// http://www.nussbaum-lifts.de

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  • Page 1 2.60 HL SST Automotive-Lift date: 01/2010 Manual date: 15.03.2012 Operating instructions and documentation Serial-number:..........Retailer address / phone Made in Germany Otto Nußbaum GmbH & Co.KG//Korker Straße 24D-77694 Kehl-Bodersweier Tel: +49(0)7853/8990 Fax: +49(0)7853/8787 E-mail: info@nussbaum-lifts.de// http://www.nussbaum-lifts.de...
  • Page 2: Table Of Contents

    Operating Instruction and Documentation 2.60 HL SST Contents Foreword ......................... 3 Record of installation ....................5 Record of handing over ................... 6 1.General Information ....................7 1.1 Installation and service checks of the automotive lift ......... 7 1.2 Warning Symbols ....................7 2.Master document of the automotive lift ..............
  • Page 3: Foreword

    Operating Instruction and Documentation 2.60 HL SST Foreword Nußbaum lifting systems are the result of a long time experience in the automotive lifting industry. The high quality and the superior concept ensure reliability, a long lift lifetime and above all and economic business solution.
  • Page 4 Operating Instruction and Documentation 2.60 HL SST Dangers when operating the lift: Nußbaum-Lifts are designed and built according to technical standards and the approved regulations for technical safety. The use of Nußbaum lifts for purposes other than those for which they were designed, may result in injury or even death.
  • Page 5: Record Of Installation

    Operating Instruction and Documentation 2.60 HL SST After completely filling out this sheet including signatures, copy and return the original to the manufacturer. The copy must remain in the manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier...
  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation 2.60 HL SST Record of handing over The automotive lift with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out by either the erector from the lift-manufacturer or from a franchised dealer (competent person).
  • Page 7: General Information

    Operating Instruction and Documentation 2.60 HL SST 1.General Information The document “Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. • Conformation of installation of the automotive lift is recorded on the ”Record of Installation”...
  • Page 8: Master Document Of The Automotive Lift

    Operating Instruction and Documentation 2.60 HL SST 2.Master document of the automotive lift 2.1 Lift–manufacturer Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier 2.2 Application The automotive lift HL is a lifting mechanism for lifting motor vehicles with a laden weight of up to 6000 kg .
  • Page 9: Declaration Of Confomity

    Operating Instruction and Documentation 2.60 HL SST 2.5 Declaration of confomity - 9 -...
  • Page 10: Technical Information

    Operating Instruction and Documentation 2.60 HL SST 3. Technical Information 3.1 Technical ratings Capacity 6000 kg Load distribution max. 3:1 in or against the drive on direction Lifting time approx. 78 sec. with 5900 kg Load Lowering time approx. 65 sec. with CE-Stop and 5900 kg Load...
  • Page 11: Data Sheet

    Operating Instruction and Documentation 2.60 HL SST 3.3 Data sheet - 11 -...
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  • Page 15: Safety Regulations

    Operating Instruction and Documentation 2.60 HL SST 4.Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: • The laden weight of the lifted vehicle must not exceed 6000 kg for the automotive lift.
  • Page 16: Operating Instructions

    Operating Instruction and Documentation 2.60 HL SST 5.Operating Instructions The Safety Regulations must be observed and adhered to while working with the automotive lift. Read the safety regulations in chapter 4 carefully before working with the lift! 5.1 Lifting the vehicle •...
  • Page 17: Lowering The Vehicle

    Operating Instruction and Documentation 2.60 HL SST 5.2 Lowering the vehicle • Check all danger points of the lift and be sure that there are no objects or people in the working area (danger area) around the lift or on the lift.
  • Page 18: Troubleshooting

    Operating Instruction and Documentation 2.60 HL SST • Move the Dip switch Dip 5 to the “on” Position (regulation on). • Press the button “lowering” until the lift reaches the lowest position so that a reset can then be carried out (see chapter “Reset after an emergency lowering”) •...
  • Page 19: Lowering Onto An Obstacle

    Operating Instruction and Documentation 2.60 HL SST Problem: the lift does not lower! Potential causes: solution: An obstacle is restricting the lift from being lowered (see chapter 6.1) Hydraulic valve is defective Call technical service Fuse is defective Check the fuse...
  • Page 20: Emergency Lowering

    Operating Instruction and Documentation 2.60 HL SST • Switch off the main switch and wait 5 sec. Hold the reset button. • Switch on the main switch and wait 5 sec. Hold the reset button. • Let go off the reset button.
  • Page 21: Emergency Lowering Procedure

    Operating Instruction and Documentation 2.60 HL SST 6.2.1 Emergency lowering procedure • Switch off the main switch and secure it. (lock it) • Remove the covers of hydraulic unit. • Secure the danger area around the lift. Pic 6: Loosen and remove the 2 lock nuts with a suitable tool (spanner, wrench) in an anti-clockwise direction.
  • Page 22: Reset After An Emergency Lowering

    Operating Instruction and Documentation 2.60 HL SST Pic 9: Use the extended threaded socket connection and turn clockwise with an appropriate tool (socket wrench size 24, available at your dealer,). Lower the lifting carriage only 5cm – 10 cm. Repeat this process on the next column and continue until the entire lift is in its lowest position.
  • Page 23: Inspection And Maintenance

    Operating Instruction and Documentation 2.60 HL SST o) Raise and lower the automotive lift a few times without load. Observe the process. p) Mount the covers. 7.Inspection and Maintenance Before conducting maintenance work, preparations must be made to ensure that...
  • Page 24 Operating Instruction and Documentation 2.60 HL SST Use a ATF-Suffix hydraulic-oil (OEST Company ) if the ambient temperature is under 5 degree centigrade. After the fill up, the hydraulic oil must be between the upper and low marking of the oil level gauge.
  • Page 25: How Often Must The Lift Be Cleaned

    Operating Instruction and Documentation 2.60 HL SST Pic 10: 7.2 How often must the lift be cleaned? A regular and appropriate maintenance practice will aid the preservation of the lift. No guarantees can be given when damage (egg rust or fading colour) is the direct result of poor maintenance and cleaning practice.
  • Page 26: Security Check

    Operating Instruction and Documentation 2.60 HL SST 8. Security check The security check is necessary to guarantee the safety of the lift during use. It has to be performed in the following cases: 1. Before the initial operation, after the first installation.
  • Page 27: Erection And Bolting Down The Lift

    Operating Instruction and Documentation 2.60 HL SST 9.2 Erection and bolting down the lift Before the installation of the lift, secure the installation area to prevent access to unauthorised persons. Use devices such as cranes, fork lift trucks and supports to transport the lift and avoid accidents.
  • Page 28: Change Of Lift Location

    Operating Instruction and Documentation 2.60 HL SST 9.4 Change of lift location If the place of installation is to be changed, the new place has to be prepared in according to the regulations of the first installation. The change should be performed in accordance with the following points: •...
  • Page 29 Operating Instruction and Documentation 2.60 HL SST Masonry-Bolt length without floor pavement or tile surface Liebig-masonry bolts BM16-25/100/40 Bolt-type Drilling depth Min. anchorage depth Thickness of concrete Diameter of bore Thickness of the lift-pieces 0-35 Number of bolts Starting torque...
  • Page 30 Operating Instruction and Documentation 2.60 HL SST Masonry-Bolt length with floor pavement or tile surface Liebig-bolts bolt-type BM16-25/100/65 BM16-25/100/100 Drilling depth Min. anchorage depth Thickness of concrete min.250* min.250* Diameter of bore Thickness of the lift-pieces 40-65 65-100 Number of bolts...
  • Page 31 Operating Instruction and Documentation 2.60 HL SST Markierung für Mindestverankerungstiefe Änderungen vorbehalten! subject to alterations! sous réserve des modifications! fischer-Dübel 2.60 HL SST Dübel typ of dowel FH 15/50 B FH 18 x 100/100 B FH 24/100 B type de cheville...
  • Page 32 Operating Instruction and Documentation 2.60 HL SST Änderungen vorbehalten! subject to alterations! sous réserve des modifications! Hilti-Dübel 2.60 HL SST 2.60 HL SST ohne ohne ohne Bodenbelag (Estrich, Fliesen) Bodenbelag Bodenbelag Bodenbelag Bodenbelag Bodenbelag Dübel HSL-3-G HSL-3-G HSL-3-G HSL-3-G HSL-3-G...
  • Page 33 Operating Instruction and Documentation 2.60 HL SST Betonqualität min C20/25 normal bewehrt Quality of concrete Normal armouring Änderungen vorbehalten! subject to alterations! sous réserve des modifications! Hilti-Injections dowel HL 2.60 SST Betonboden / concrete floor ohne Bodenbelag / without floor pavement (tiles) Dübel...
  • Page 34: First Security Check Before Installation

    Operating Instruction and Documentation 2.60 HL SST First security check before installation Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 35: Regular Security Check And Maintenance

    Operating Instruction and Documentation 2.60 HL SST Regular security check and Maintenance Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 36 Operating Instruction and Documentation 2.60 HL SST Regular security check and Maintenance Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 37 Operating Instruction and Documentation 2.60 HL SST Regular security check and Maintenance Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 38 Operating Instruction and Documentation 2.60 HL SST Regular security check and Maintenance Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 39 Operating Instruction and Documentation 2.60 HL SST Regular security check and Maintenance Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 40 Operating Instruction and Documentation 2.60 HL SST Regular security check and Maintenance Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 41 Operating Instruction and Documentation 2.60 HL SST Regular security check and Maintenance Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 42 Operating Instruction and Documentation 2.60 HL SST Regular security check and Maintenance Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 43: Extraordinary Security Check

    Operating Instruction and Documentation 2.60 HL SST Extraordinary security check Complete and leave in this manual Serial-number:_______________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker “max. capacity”........
  • Page 44: Hydraulic Diagram Drawing

    Operating Instruction and Documentation 2.60 HL SST Hydraulic diagram drawing - 44 -...
  • Page 45 Operating Instruction and Documentation 2.60 HL SST Hydraulic parts list Description Order No. 260HL01520 Oil tank Oil filter 980012 Gear pump 5,8cm³ 1BK7S9,2Q 982031 Sub oil motor 992463 Oil level gauge 980098 Hydraulic valve 980166 Hydraulic block 99-572-00-01-5 Pressure relief valve...
  • Page 46: Electrical Diagram Drawing

    Operating Instruction and Documentation 2.60 HL SST Electrical diagram drawing - 46 -...
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