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Spraying Systems Co TeeJet TECHNOLOGIES BOOMPILOT Installation Manual

Automatic boom section control for use with berthoud dp tronic w/matrix pro
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B o o m P i l o t
i n s ta l l at i o n m a n U a l
Automatic boom section control installation manual
for use with Berthoud DP Tronic w/Matrix® Pro
®

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Summary of Contents for Spraying Systems Co TeeJet TECHNOLOGIES BOOMPILOT

  • Page 1 B o o m P i l o t ® i n s ta l l at i o n m a n U a l Automatic boom section control installation manual for use with Berthoud DP Tronic w/Matrix® Pro...
  • Page 2 Copyrights © 2013 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.

  • Page 3: Table Of Contents

    BoomPilot ® Table of contents ReqUiRed ComPonents PRinCiPle of oPeRation installation Locate the connection point for the SDM harneSS ......................5 Mount & connect SDM .................................... 5 DiSconnect & reconnect harneSSeS & cabLeS ........................6 connect power/can/Data cabLe to booMpiLot harneSS ....................7 inStaLLinG the interface ..................................

  • Page 4: Required Components

    BoomPilot ® ReqUiRed ComPonents Unpack the installation kit and identify the required parts for your installation. Item Part Number Description Quantity 90-xxxxx* Matrix Pro guidance controller kit ............................1 45-05845 Power/CAN/data cable ..............................1 198-413 BoomPilot harness (CANBUS & Power) ..........................1 48-XXXXX Power cable with 3P COBO connector ..........................1 990-888* BoomPilot cable , 990-888 (Max.
  • Page 5 BoomPilot ® Item Part # Description Illustration BoomPilot cable , 990-889 (Max. 15 990-889* Sections + Master for Old Safi or ARAG Valves) 78-05072 BoomPilot section driver module (SDM) 020-045 Installation manual, Berthoud DP Tronic 98-05243 Matrix Pro BoomPilot setup guide 020-045 R2 EN...
  • Page 6 BoomPilot ® Figure 1: System diagram Matrix Pro 840 Existing system Matrix Pro 570 Not needed BoomPilot Optional accessory Berthoud DP Tronic controller 45-05625 Power cable, COBO (included with Matrix Pro kits) NOT NEEDED WITH BOOMPILOT 45-05845 3.3 m Power/CAN/data cable (included with FieldPilot and BoomPilot kits) Tilt gyro...

  • Page 7: Principle Of Operation

    BoomPilot ® PRinCiPle of oPeRation The BoomPilot system controls the sections valves according to the GPS position. The GPS makes it possible to avoid overlaps or skips. The Section Driver Module (SDM) is designed for switching active high when spraying. This means that a 12V signal is issued to control the corresponding section valve.
  • Page 8 BoomPilot ® Figure 4: LED description CAN power On – CAN power is on Off – CAN power is off Section power On – boom section power is on Off – boom section power is off CAN data Blinking – receiving console CAN messages In/out error Off –...

  • Page 9: Disconnect & Reconnect Harnesses & Cables

    BoomPilot ® 4. Install the interface in the box by fixing it at a corner of the main board as shown on the picture. Note: Be sure that no contact is possible between the two boards 5. Connection of the wires depend on the sprayer type (See the wiring diagrams starting page 8) 6.

  • Page 10: Factory Installed Absc Berthoud Interface, Diagrams And Modifications

    BoomPilot ® Figure 5: Disconnect existing connection disconnect existing harness from console Figure 6: BoomPilot harness to flow control harness BoomPilot harness to controller Connect C Controller Connect C flow control harness connect power/can/Data cabLe to booMpiLot harneSS Connect Power/CAN/data cable to BoomPilot harness (C).
  • Page 11 BoomPilot ® Position Description Cable from ABSC interface to the SCM module, 19P connector (Part of PN 902-422) Existing cable from switch’s or joystick CASE-1: Trailed Sprayer without Joystick Carte DP Tronic Carte pulve In this case the modification has to be done on the “Carte Pulvé”...
  • Page 12 BoomPilot ® CASE-2: BOXER DPT with Joystick Carte DP Tronic Carte pulve In this case, the relay wiring should be modified to match the cabling shown in A. That means that the RED and the BROWN wires should be reverted, so that the RED is connected to position 87 of the relay and the BROWN connected to position 30 of the relay. The GRAY/PINK wire should be removed from the relay and be connected to the “Carte Pulvé”...
  • Page 13 BoomPilot ® CASE-3: BOXER GST with Joystick Carte DP Tronic Carte pulve In this case, the relay wiring should be modified to match the cabling shown in A. That means that the RED and the BROWN wires should be reverted, so that the RED is connected to position 87 of the relay and the BROWN connected to position 30 of the relay. The GRAY/PINK wire should be removed from the relay and be connected to the “Carte Pulvé”...
  • Page 14 BoomPilot ® CASE-4: Trailed Sprayer with Joystick Carte DP Tronic Carte pulve In this case, the relay wiring should be modified to match the cabling shown in A. The GRAY/PINK wire should be removed from the second relay (RL2, position 30 with GRAY wire) and be moved to the first relay (RL1, position 30 with WHITE wire).

  • Page 15: Battery Cable (Option)

    BoomPilot ® Position Description +12V (15/30) Warning: When connecting the system to 12V power it’s very important that the polarity is correct, if not the system will be damaged. Ground (31) 1008-0189 Battery Cable (option) The power supply must be strong enough to operate the Section and Master valves. The total current will depend on the used valve type. If a power connector (Socket) isn’t available in the tractor cabin, a optional battery cable can be used (PN 96ET14).

  • Page 16: Driving Wires Connection To Relay Box

    BoomPilot ® Driving wires connection to relay box Connect loose wires to the connection bloc. Below a informative table but verify that the respective connections are giving out 12 V when section is ON. Name Valves connections to relay box Disconnect the valves from the connection bloc and connect them into the relay box.

  • Page 17: Recommended Electronics Installation

    BoomPilot ® recoMMenDeD eLectronicS inStaLLation The control console can be mounted to the operator’s preference. The GPS antenna should be mounted in the center on top of the cab on a metal surface of at least 10 cm square. Figure 8: Recommended electronics installation Console coMpLete eLectronic inStaLLation Refer to the Matrix Pro BoomPilot Setup Guide for further instructions on setting up and using your Matrix Pro for ABSC.
  • Page 18 B o o m P i l o t ® U s e r m a n U a l A series of equipment-specific installation kits have been developed to work in conjunction with your automated boom section control system. This kit contains the necessary components and instructions to install ABSC on a Berthoud DP Tronic w/Matrix®...

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