Maintenance Chart - APRILIA MXV 450 Service Station Manual

MXV 450

Maintenance chart

NOTE
CARRY OUT MAINTENANCE OPERATIONS AT HALF THE INTERVALS RECOMMENDED IF THE
VEHICLE IS USED IN WET OR DUSTY AREAS, OFF ROAD OR FOR SPORTING APPLICATIONS.
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EGULAR MAINTENANCE TABLE ACCORDING TO OPERATING HOURS
I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C: CLEAN, R: REPLACE, L: LUBRICATE
(remark 1) Clean / grease / lubricate after every 30 minutes use in particularly harsh operating conditions
(remark 2) Replace once a year
(remark 3) Replace after run-in
(remark 4) Check after run-in
(remark 5) Clean / grease / lubricate after every race or every 2.5 hours in particularly harsh operating conditions.
(remark 6) Replace soundproofing material every 22.5 hours or every 9 races.
(remark 7) Change shock absorber oil every 45 hours or 18 races, or if degraded oil performance is noted.
Operating hours
Shock absorber (remark 7)
Rear shock absorber linkages (remark 5)
Connecting rod bushings
Spark plugs
Cylinder liners
Filter box (check bleed pipe)
Drive chain (remark 1)
Camshaft drive chain and shoes
Clutch control
Electrical contacts and switches
Camshaft bearings
Rear wheel bearings
Steering head bearings
Primary side crankshaft bearing (ball bearing)
Nuts, bolts and fasteners
Chain tensioner teeth
Clutch plates - wear
Air filter (remark 1)
Engine oil filter (remarks 2-3)
Throttle grip operation
Swingarm
Oil jets
Valve clearance (remark 4)
Oil pumps - gears and rotors
Gearbox - gears and selector
Starter gears and components
Brake fluid (remark 2)
Radiator coolant (remark 2)
Clutch springs - yielding
Springs, valves and washers
Gearbox oil (remarks 2-3)
Fork oil
Engine oil (remarks 2-3)
Drive chain slider (remark 5)
Lower slider (remark 5)
Clutch lever pin
Pinion and sprocket (remark 5)
Piston pin and piston rings
Fuel pump
Wheels / tyres
Cam rocker rollers
Cooling system
Brake system (remark 5)
Cover screw tightness (remark 4)
Throttle body screw tightness
Brake disc thickness (remark 1)
Every 2.5 Every 7.5 Every 15
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Maintenance
Every 22.5 Every 45
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