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Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained technician. Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is prohibited. fri-jado WWW.FRIJADO.COM Service Manual CSD 180 Hot form 9123877 rev. 00/2011...
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Page 2 Service Manual CSD 180 hot form 9123877 rev. 07/2011...
General troubleshooting list ........................14 Troubleshooting for the CSD180 ......................14 Exploded view and partslist ........................15 CSD180 ..............................15 Electrical diagram ............................ 17 Circuit diagram CSD180 ........................17 Service Manual CSD 180 hot form 9123877 rev. 07/2011 Page 3...
Two-pole earthed plug 16 A Temperature range 22-90˙C Lighting 2x TL lamp 18W 1x PLL lamp 55W Net weight (kg) Gross weight (kg) Height (mm) Width (mm) Depth (mm) • Standard set of tools. • Metric wrenches, sockets and hex socket key wrenches. • Multi-meter and AC current clamp meter. • Temperature tester. • Insulation value tester (Megger). • Field Service Grounding Kit. Page 4 Service Manual CSD 180 hot form 9123877 rev. 07/2011...
Loosen the 7 screws on the bottom side of the headlight: (1) and (2). Press the headlight from the front side backwards till the end position. See next page... Service Manual CSD 180 hot form 9123877 rev. 07/2011 Page 5...
Check the lamps on function, discolora- tion and dirt. Remove the lamp by turning this a quar- ter and pulling it forward. See next page... Note: Romove the lamp carefully without breaking it. Page 6 Service Manual CSD 180 hot form 9123877 rev. 07/2011...
Remove the 2 screws that sucure the back panel and remove this panel (1). 2. Open the back door and remove the two bottom plates (4). See next page... Service Manual CSD 180 hot form 9123877 rev. 07/2011 Page 7...
Note: When changing thetemperature sensor it is recommended to ty a pull wire around the old sensor in order to pull the new wire through the plastic protection tube. Page 8 Service Manual CSD 180 hot form 9123877 rev. 07/2011...
Open the door and remove the 2 screws that secure the hinge plate and remove this plate. Lift the complete door out of the bottom hinge. See next page... Service Manual CSD 180 hot form 9123877 rev. 07/2011 Page 9...
Reverse the procedure to install. SIDEGLASS Remove the screws (1) and (2) that se- cure the cover plate (3) on the inside and remove this plate. See next page... Page 10 Service Manual CSD 180 hot form 9123877 rev. 07/2011...
Now press the glass, beginning on the bottom side, against the frame to spread the sealant in an equal way. Now tighten the locknut (5). 10. Mount the cover plate on the inside. Service Manual CSD 180 hot form 9123877 rev. 07/2011 Page 11...
Now carefully remove the clamp and and magnets and take out the glass (6). Reverse the procedure to install. Note: The bolt (1) is secured with Loctite 271. Page 12 Service Manual CSD 180 hot form 9123877 rev. 07/2011...
ELECTRICAL TESTS AND SERVICE PROCEDURES HEATING ELEMENT TEST Note: When testing the resistance of the element remove the wiring. Type Wattage/Voltage Resistance Ω Current A -0% + 10% CSD180 2500 21.2 10.8 Service Manual CSD 180 hot form 9123877 rev. 07/2011 Page 13...
3. Wiring loose. When 1 lamp brakes the other does not work also. Products dry out too fast. 1. No water in water drawer. 2. thermostat setting too high. Page 14 Service Manual CSD 180 hot form 9123877 rev. 07/2011...
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